Stakon ERG4001 COMFORT CRIMP Instructions For Use

ERG4001 COMFORT CRIMP
COMPRESSION TOOL WITH SHURE STAKE
For Installing Nylon and Vinyl Insulated Terminals,
IMPORTANT:
information in this manual before operating or servicing this tool.
WARNING
KEEP ALL BODY PARTS AWAY FROM DIE NEST
DURING GAGING OR CRIMPING PROCEDURE.
* Color coded dots red,
blue and yellow, match
insulator and/or splice
for quick identification of
crimp nest.
RED (22-18) NEST
BLUE (16-14) NEST
YELLOW (12-10) NEST
In the event the SHURE STAKE
1.0
1.1
For Use With Insulated Terminals
1. Open handles fully.
2. Insert terminal into proper nest as shown in Figure 2.
Tongue markings should face up.
3. a) Rotate locator down. Position
terminal so that front of
barrel is flush with locator.
b) As an alternate method without
using the locator, rotate the locator
away from the die nests. Insert
the terminal into the proper nest.
Visually center the teminal within
the nest so that each end of the
insulation protrudes equally
beyond the edges of the nest.
4. Close handles slightly to
secure terminal. Do not deform
terminal.
5. Insert stripped wire.
6. Close handles until SHURE STAKE
mechanism cycle has been completed.
TA04528 C Page 1 of 2
TM
Disconnects, and Splices 22-10 AWG
Read and understand all of the instructions and safety
Model No.
mechanism must be released, please see Figure 5.
®
INSTRUCTIONS FOR USE
22-10 AWG
®
Figure 2
®
WARNING
HANDLES ARE NON-INSULATING.
DO NOT CRIMP ON HOT ENERGIZED WIRES.
1.2
For Use With Insulated Splices
*Swing terminal locator away from nest when crimping splices.
1. Open handles fully.
2. Swing locator away from nest.
3. Splices require two crimps.
Position splice in proper nest,
as shown in Figure. 3.
4. Close handles slightly to
secure terminal. Do not
deform terminal.
5. Insert stripped wire.
6. Close handles until
SHURE STAKE
®
mechanism cycle has
been completed.
7. Repeat steps 3-5 on opposite
end of splice.
®
MECHANISM
Figure 1
22-10 AWG
Figure 3