Cerwin-Vega VEGABAR 54 Operating Instructions Manual
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Cerwin-Vega VEGABAR 54 Operating Instructions Manual

Cerwin-Vega VEGABAR 54 Operating Instructions Manual

Pressure transmitter with mini-certec measuring cell
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Operating Instructions

Pressure transmitter with MINI-CERTEC
®
measuring cell
VEGABAR 54
Foundation Fieldbus
Document ID: 36732

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Summary of Contents for Cerwin-Vega VEGABAR 54

  • Page 1: Operating Instructions

    Operating Instructions Pressure transmitter with MINI-CERTEC ® measuring cell VEGABAR 54 Foundation Fieldbus Document ID: 36732...

  • Page 2: Table Of Contents

    6.10 Saving the parameter adjustment data ................37 Set up with PACTware and other adjustment programs Connect the PC ......................38 Parameter adjustment with PACTware ................39 Parameter adjustment with AMS™................. 39 Saving the parameter adjustment data ................39 VEGABAR 54 • Foundation Fieldbus...
  • Page 3 Disposal ......................... 45 10 Supplement 10.1 Technical data ........................ 46 10.2 Information on Foundation Fieldbus ................54 10.3 Dimensions ........................57 Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product descrip- tion". Editing status:2014-04-24 VEGABAR 54 • Foundation Fieldbus...

  • Page 4: About This Document

    Action This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGABAR 54 • Foundation Fieldbus...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGABAR 54 is a pressure transmitter for measurement of gauge pressure, absolute pressure and vacuum. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

  • Page 6: Safety Label On The Instrument

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfill this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGABAR 54 • Foundation Fieldbus...

  • Page 7: Product Description

    PLICSCOM" (optional) – Supplementary instructions manual 31708 "Heating for display and adjustment module" (optional) – Supplementary instructions manual "Plug connector for con- tinuously measuring sensors" (optional) Constituent parts The VEGABAR 54 consists of the components: • Process fitting with measuring cell • Housing with electronics, optionally available with plug connector • Housing cover, optionally available with display and adjustment module The components are available in different versions.
  • Page 8 3 Product description Fig. 1: Example of a VEGABAR 54 with process fitting G1 A and plastic housing Housing cover with integrated PLICSCOM (optional) Housing with electronics Process fitting with measuring cell Type label The type label contains the most important data for identification and use of the instrument: VEGABAR 54 • Foundation Fieldbus...

  • Page 9: Principle Of Operation

    Software from 3.82 Principle of operation Application area VEGABAR 54 is a pressure transmitter for use in the paper, food processing and pharmaceutical industries as well as in water/sewage water plants. Depending on the version, it is used for level, gauge, absolute pressure or vacuum measurement.

  • Page 10: Operation

    FDT/DTM standard, e.g. PACTware and • a configuration tool Packaging, transport and storage Packaging Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180. VEGABAR 54 • Foundation Fieldbus...

  • Page 11: Accessories And Replacement Parts

    It is connected to the sensor with an up to 25 m long, four-wire, screened standard cable. You can find further information in the operating instructions "VE- GADIS 61" (Document-ID 27720). Flanges Flanges are available in different versions according to the following standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984, GOST 12821-80. VEGABAR 54 • Foundation Fieldbus...
  • Page 12 You will find additional information in the supplementary instructions manual "Protective cover" (Document-ID 34296). Electronics module The electronics module is a replacement part for pressure transmitter VEGABAR. One version is available for each type of signal output. You find further information in the operating instructions "Electronics module VEGABAR series 50 and 60 " (Document-ID 30175). VEGABAR 54 • Foundation Fieldbus...

  • Page 13: Mounting

    (e.g. through cleaning processes) or on cooled or heated vessels. Fig. 3: Measures against moisture penetration Ventilation and pressure The ventilation of the electronics housing as well as the atmospheric compensation pressure compensation for the measuring cell are realised via a filter element in the area of the cable gland. VEGABAR 54 • Foundation Fieldbus...
  • Page 14 Higher process temperatures often mean also higher ambient temperatures. Make sure that the upper temperature limits stated in chapter "Technical data" for the environment of the electronics hous- ing and connection cable are not exceeded. Fig. 5: Temperature ranges Process temperature Ambient temperature VEGABAR 54 • Foundation Fieldbus...

  • Page 15: Mounting Steps

    Sealing/Screwing in Use the seal fitting belonging to the instrument, or in case of NPT threaded versions connections, a high-resistance sealing material. → Screw VEGABAR 54 into the welded socket. Tighten the hexagon on the process fitting with a suitable wrench. Wrench size, see chapter "Dimensions". Warning: The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.

  • Page 16: Connecting To Power Supply

    The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). The VEGABAR 54 • Foundation Fieldbus...

  • Page 17: Connection Procedure

    10. Connect the screen to the internal ground terminal, connect the outer ground terminal to potential equalisation 11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 12. Screw the housing cover back on The electrical connection is finished. VEGABAR 54 • Foundation Fieldbus...
  • Page 18 1. Loosen the four screws on the housing base with an Allen key size 4 2. Remove the mounting plate from the housing socket Fig. 8: Components of the external housing Screws Wall mounting plate Cable gland VEGABAR 54 • Foundation Fieldbus...

  • Page 19: Wiring Plan, Single Chamber Housing

    Remove approx. 5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the individual wires. After shortening the cable, fasten the type plate with support back on the cable. VEGABAR 54 • Foundation Fieldbus...

  • Page 20: Wiring Plan, Double Chamber Housing

    Electronics compartment Typ: Display I ² C 5 6 7 8 Fig. 11: Electronics compartment, double chamber housing Simulation switch ("on" = simulation mode) Connection for VEGACONNECT (I²C interface) Internal connection cable to the connection compartment VEGABAR 54 • Foundation Fieldbus...

  • Page 21: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    Voltage supply, signal output Wiring plan - version IP 66/IP 68, 1 bar Wire assignment, con- nection cable Fig. 14: Wire assignment, connection cable brown (+) and blue (-) to power supply or to the processing system Shielding VEGABAR 54 • Foundation Fieldbus...

  • Page 22: Wiring Plan, External Housing With Version Ip 68

    5 Connecting to power supply Wiring plan, external housing with version IP 68 Overview Fig. 15: VEGABAR 54 in IP 68 version 25 bar and axial cable outlet, external housing Electronics and terminal compartment Typ: Display I ² C 5 6 7 8 Fig.

  • Page 23: Switch-On Phase

    Fig. 18: Wiring plan external electronics Voltage supply Switch-on phase Switch-on phase After VEGABAR 54 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: •...
  • Page 24 Then the current measured value will be displayed and the corre- sponding digital output signal will be outputted to the cable. The values correspond to the actual measured level as well as to the settings already carried out, e.g. default setting. VEGABAR 54 • Foundation Fieldbus...

  • Page 25: Set Up With The Display And Adjustment Module Plicscom

    4. Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. VEGABAR 54 • Foundation Fieldbus...

  • Page 26: Adjustment System

    Adjustment system Fig. 20: Display and adjustment elements LC display Indication of the menu item number Adjustment keys • Key functions [OK] key: VEGABAR 54 • Foundation Fieldbus...

  • Page 27: Setup Steps

    [OK] will not be saved. Setup steps Level or process pres- VEGABAR 54 can be used for level as well as for process pressure sure measurement measurement. Default setting is level measurement. The mode can be changed in the adjustment menu.
  • Page 28 3. Activate the selection with [OK] and select the requested unit with [->] (in the example m). 4. Confirm with [OK], the submenu "Density unit" appears. Unit of measurement Density unit ▶ kg/dm³ Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH VEGABAR 54 • Foundation Fieldbus...
  • Page 29 2. Set the requested percentage value with [+] and [->]. 3. Confirm with [OK] and edit the requested mbar value. 4. Set the requested mbar value with [+] and [->]. 5. Confirm with [+] and move to max. adjustment with [->]. The min. adjustment is finished. Selection options: °C, °F. VEGABAR 54 • Foundation Fieldbus...
  • Page 30 If the adjustment ranges are exceeded, the message "Outside param- eter limits" appears. The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK]. Process pressure measurement Parameter adjustment Set up VEGABAR 54 in the following sequence: "Process pressure meas- 1. Select application "Process pressure measurement" urement" 2. Select the unit of measurement 3. Carry out a position correction 4. Carrying out zero adjustment...
  • Page 31 2. Confirm the menu "Basic adjustment" with [OK], the menu item "Unit" will be displayed. Unit Unit of measurement ▼ Temperature unit ▼ °C 3. Activate the selection with [OK] and select "Units of measure- ment with [->]. Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH VEGABAR 54 • Foundation Fieldbus...
  • Page 32 3. Confirm with [+] and move to span adjustment with [->]. The zero adjustment is finished. Information: The zero adjustment shifts the value of the span adjustment. The span, i.e. the difference between these values, however, remains unchanged. Information: For an adjustment with pressure, simply enter the actual measured value indicated at the bottom of the display. Selection options: °C, °F. VEGABAR 54 • Foundation Fieldbus...
  • Page 33 A description of the function is available in the operating instructions manual "Display and adjustment module". The following data are read out or written with this function: • Measured value presentation • Adjustment • Damping VEGABAR 54 • Foundation Fieldbus...
  • Page 34 AI-Out The values of the following menu items are not reset with "Reset: Menu section Function Reset value Basic settings Unit of measurement No reset Temperature unit No reset Position correction No reset Display Backlight No reset Service Language No reset VEGABAR 54 • Foundation Fieldbus...

  • Page 35: Menu Schematic

    100.00 % ▼ 0.2 mbar 0.0 mbar 100.00 mbar Temperature unit ▼ 0000 mbar 0.0 mbar 0.0 mbar °C Damping Linearisation curve Sensor-TAG ▼ Sensor linear Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. VEGABAR 54 • Foundation Fieldbus...
  • Page 36 Start trend curve? T-min.: -12.5 °C T-max.: +85.5 °C Service Basic adjustment Display Diagnostics ▶ Service Info Simulation Reset Language Copy sensor data ▼ ▼ German Copy sensor data? Start simulation Select reset Application Enable? Level VEGABAR 54 • Foundation Fieldbus...

  • Page 37: Saving The Parameter Adjustment Data

    They are thus available for multiple use or service purposes. If VEGABAR 54 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.

  • Page 38: Set Up With Pactware And Other Adjustment Programs

    Fig. 22: Connection via VEGACONNECT externally I²C bus (com.) interface on the sensor I²C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC Necessary components: • VEGABAR 54 • PC with PACTware and suitable VEGA DTM VEGABAR 54 • Foundation Fieldbus...

  • Page 39: Parameter Adjustment With Pactware

    PACTware and the VEGA DTMs. Note: Keep in mind that for setup of VEGABAR 54, DTM-Collection in the actual version must be used. All currently available VEGA DTMs are included as a DTM Collection on a CD.

  • Page 40: Maintenance And Fault Rectification

    The following table describes possible errors and helps to remove Fieldbus them: Error Cause Rectification When an addition- Max. supply Measure the current consumption, re- al instrument is current of the seg- duce size of segment connected, the H1 ment coupler segment fails. exceeded VEGABAR 54 • Foundation Fieldbus...

  • Page 41: Calculation Of Total Deviation (According To Din 16086)

    With the analogue signal output there is also the error of the current output F = √((F + (F (+ F perf With: • : Total deviation total Fault message can also appear if the pressure is higher than the nominal range. VEGABAR 54 • Foundation Fieldbus...
  • Page 42 Product temperature 50 °C, reference temperature 20 °C Calculation ΔT: ΔT = 50 °C - 20 °C = 30 K VEGABAR 54, with measuring range 25 bar, version 0.2 % Calculation of the set Turn Down: TD = 25 bar/8 bar, TD = 3.1 Basic accuracy digital output signal in percent: = √((F...

  • Page 43: Exchanging The Electronics Module

    The electronics module with serial number includes order- specific data such as factory setting, seal material etc. These are not included in the electronics module without serial number. The serial number is stated on the type label of VEGABAR 54 or on the delivery note. Software update The software version of VEGABAR 54 can be determined as follows: •...

  • Page 44: How To Proceed If A Repair Is Needed

    Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGABAR 54 • Foundation Fieldbus...

  • Page 45: Dismount

    These may be used only for privately used products according to the WEEE directive. Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGABAR 54 • Foundation Fieldbus...

  • Page 46: Supplement

    Ʋ Ohmic contact Between ground terminal and process fitting Ʋ Connection cable between transmitter and external electronics housing with IP 68 version Ʋ Type label support on connection PE hard cable Ʋ Connection cable with IP 68 1 bar PE, PUR version VEGABAR 54 • Foundation Fieldbus...
  • Page 47 Fig. 23: Sudden change of the process variable. t : dead time; t : rise time; t : jump response time Process variable Output signal Dead time ≤ 150 ms Rise time ≤ 100 ms (10 … 90 %) Step response time ≤ 250 ms (ti: 0 s, 10 … 90 %) VEGABAR 54 • Foundation Fieldbus...
  • Page 48 -1 bar/-100 kPa -1 … 0 bar/-100 … 0 kPa +35 bar/+3500 kPa -1 bar/-100 kPa -1 … +1.5 bar/-100 … +150 kPa +50 bar/+5000 kPa -1 bar/-100 kPa Values less than -1 bar cannot be set. VEGABAR 54 • Foundation Fieldbus...
  • Page 49 +950 psig -15 psig -15 … +150 psig +1300 psig -15 psig -15 … +350 psig +1900 psig -15 psig -15 … +900 psig +2900 psig -15 psig -0.7 … +0.7 psig +200 psig -3 psig VEGABAR 54 • Foundation Fieldbus...
  • Page 50 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal measuring range/set span. In the compensated temperature range 0 … +100 °C (+32 … +212 °F), reference temperature 20 °C (68 °F). Incl. non-linearity, hysteresis and non-repeatability. VEGABAR 54 • Foundation Fieldbus...

  • Page 51: Ambient Conditions

    -20 … +80 °C (-4 … +176 °F) (25 bar), connection cable PUR Ʋ Version IP 66/IP 68 (1 bar), connec- -20 … +60 °C (-4 … +140 °F) tion cable PE Process conditions The specifications of the pressure stage and product temperature are used as an overview. The specifications on the type label are applicable. Pressure stage, process fitting Ʋ Thread 316L PN 60 Ʋ Thread 316L 1" for ball valve fitting PN 40 VEGABAR 54 • Foundation Fieldbus...
  • Page 52 – 2 x blind stoppers M20 x 1.5; plug M12 x 1 for the external display and adjustment unit (optional) Spring-loaded terminals for wire cross- < 2.5 mm² (AWG 14) section With process fitting PVDF, max. 100 °C (212 °F). Tested according to EN 60068-2-27. Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGABAR 54 • Foundation Fieldbus...
  • Page 53 – 1 x plug (depending on the version), 1 x blind stopper M20 x 1.5 Spring-loaded terminals for wire cross- 2.5 mm² (AWG 14) section up to Display and adjustment module Voltage supply and data transmission through the sensor Indication LC display in dot matrix Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGABAR 54 • Foundation Fieldbus...

  • Page 54: Information On Foundation Fieldbus

    10.2 Information on Foundation Fieldbus Block diagram, measured value processing The following illustration shows the Transducer Block and Function block in simplified form. Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged, e.g. in water. This can lead to falsification of the measured value. Only with instruments with absolute pressure ranges. VEGABAR 54 • Foundation Fieldbus...
  • Page 55 Channel = 2: Secondary Value 1 Channel = 3: Secondary Value 2 AI 3 Channel = 4: Temperature Fig. 25: Transducer Block VEGABAR 54 TB Transducer Block Function Block (AI =Analogue Input) Diagram, adjustment The following illustration shows the function of the adjustment:...
  • Page 56 – 0: "non-specific" • display_source_selector – Selects the type of value that is displayed on the indication-/adjustement-module – "0: ""Physical value"" 1: ""Percent value"" 2: ""Lin percent value"" 6: ""Out(AI1)"" 7: ""Level"" 8: ""Out(AI2)"" 9: ""Out(AI3)""" • max_peak_sensor_value – Holds the maximum sensor value. Write access resets to current value. Unit derives from 'Sen- sor_range.unit' – Write access resets to current value • min_peak_sensor_value – Holds the minimum sensor value. Write access resets to current value. Unit derives from 'Sen- sor_range.unit' VEGABAR 54 • Foundation Fieldbus...

  • Page 57: Dimensions

    The following dimensional drawings represent only an extract of the possible versions. Detailed dimensional drawings can be downloaded at www.vega.com under "Downloads" and "Drawings". The two chamber housings are not available with instruments with 4 … 20 mA signal output VEGABAR 54 • Foundation Fieldbus...
  • Page 58 ½ NPT M20x1,5/ ½ NPT Fig. 28: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version Double chamber version VEGABAR 54 • Foundation Fieldbus...
  • Page 59 Fig. 30: Housing versions in protection IP 66/IP 68 (0.2 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version, electropolished Single chamber version, precision casting Double chamber version, precision casting VEGABAR 54 • Foundation Fieldbus...
  • Page 60 Fig. 31: Housing versions in protection IP 66/IP 68 (1 bar) - with integrated display and adjustment module the housing is 9 mm/0.35 in higher Single chamber version, electropolished Single chamber version, precision casting Double chamber version, precision casting VEGABAR 54 • Foundation Fieldbus...
  • Page 61 (4.33" x 3.54") 41,6 mm (1.64") ~ 66 mm (2.60") 110 mm x 90 mm (4.33" x 3.54") Fig. 32: IP 68 version with external housing - plastic version Lateral cable outlet Axial cable outlet VEGABAR 54 • Foundation Fieldbus...
  • Page 62 (1.65") 110 mm x 90 mm (4.33" x 3.54") 40mm (1.57") Fig. 33: External housing - Stainless steel version Lateral cable outlet Axial cable outlet Seal 2 mm (0.079 in) - only with 3A approval VEGABAR 54 • Foundation Fieldbus...
  • Page 63 (1.58") (1.58") Fig. 34: VEGABAR 54, threaded connection: GA = G¾ A acc. to DIN 3852-E, GB = G½ A front-flush, GC = G1 A absolutely front-flush, GD = G1 A (DIN 3852-E) x 40 mm absolutely front-flush VEGABAR 54 • Foundation Fieldbus...
  • Page 64 ø 52 mm (2.05") Fig. 35: VEGABAR 54, hygienic fitting: CI = Clamp DN15-20 according to DIN 32676, CD = Clamp 1" according to DIN 32676, ISO 2852, GK = G1 A conus 40° front-flush, RI = Ingold connection VEGABAR 54 • Foundation Fieldbus...
  • Page 65 10 Supplement VEGABAR 54, hygienic fitting 2 ø 62,5 mm (2.46") Fig. 36: VEGABAR 54, hygienic fitting: RE = slotted nut DN 25 PN 40 acc. to DIN 11851 VEGABAR 54 • Foundation Fieldbus...
  • Page 66 2.68" 0.08" 1“ 150 lbs 4.25" 0.56" 3.12" 4 x ø0,62" 2" 0.06" Fig. 37: VEGABAR 54, flange connection form C DIN 2501 Flange connection according to DIN 2501 Flange connection according to ANSI B16.5 VEGABAR 54 • Foundation Fieldbus...
  • Page 67 10 Supplement VEGABAR 54, flange connection 2 4xø14 inch 4xø " " " " " " Fig. 38: VEGABAR 54, flange connection form B1, EN 1092-1 VEGABAR 54 • Foundation Fieldbus...
  • Page 68 ") ") Fig. 39: VEGABAR 54, fitting for the paper industry: BA/BB = M44 x 1.25; BF = M30 x 1.5; BS = M30 x 1.5 for headbox, PC = PMC 1", PD = PMC 1¼", PE = PMC 1½"...
  • Page 69 ø 24,7 mm ø 24,7 mm ") ") ø 29,3 mm ø 29,3 mm ") ") Fig. 40: VEGABAR 54, connection for paper industry: VP = G1" for PASVE, VR = G1" for PASVE with O-ring seal VEGABAR 54 • Foundation Fieldbus...
  • Page 70 Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте www.vega.com. VEGA系列产品在全球享有知识产权保护。 进一步信息请参见网站<www.vega.com。 10.5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. VEGABAR 54 • Foundation Fieldbus...
  • Page 71 Installation position 13 Maintenance 40 Max. adjustment 30 Min. adjustment 29 Moisture 13 Mounting external housing 15 Mounting, socket versions 15 Position correction 29, 32 Pressure compensation 13 Process conditions 13 Recycling 45 Repair 44 Replacement parts VEGABAR 54 • Foundation Fieldbus...
  • Page 72 Printing date: All statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2014 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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