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Related Manuals for SynQor Headquarters UPS-3000-S-2U
Summary of Contents for SynQor Headquarters UPS-3000-S-2U
- Page 1 Operator’s Guide UPS-3000 Series ilitary rade ninterrUptible ower Upply N+M Redundancy (optional) UPS-3000-S-2U Made in USA www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
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Page 2: Table Of Contents
Table of Contents Section I Warnings Hazardous Voltages ..............................4 Hazardous Energies ..............................5 Battery Pack ..................................6 Protection from the Environment .........................6 No User Serviceable Parts ............................6 Section II General Product Information Product Description ..............................7 Product Topology ................................8 Part Numbering Scheme and Options ......................10 Electrical Characteristics ............................. - Page 3 Section IV Multiple UPS Configurations (continued) Parallel Connection of the AC Outputs ......................33 Two UPS units with AC OUTPUTs Paralleled ..................33 Three UPS units with AC OUTPUTs Paralleled ..................34 Series Split-Phase Connection of AC Outputs ....................35 3-Phase Connection of AC Outputs ........................
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Page 4: Hazardous Voltages
Section I Section I Warnings Warnings Hazardous Voltages The INPUT AND OUTPUT POWER connectors and cables of the SynQor UPS may have voltages that are unsafe. INJURY OR DEATH ON CONTACT may result. Appropriate safety precautions should be taken. All connections should be made in accordance with LOCAL ELECTRICAL CODES. •... -
Page 5: Hazardous Energies
Section I Warnings • For the DC OUTPUT cables and connectors (if present): ▪ The rated DC output voltage of the UPS is below the level considered hazardous. ▪ The DC output terminals of the UPS are isolated from the AC input and AC outputs with reinforced safety insulation. -
Page 6: Battery Pack
Section I Section I Warnings Warnings Battery Pack The individual LITHIUM POLYMER BATTERIES contained in the SynQor battery pack are sealed units that are further mechanically protected by the battery pack’s chassis and electrically protected by the battery pack’s electronic circuitry. Under normal conditions they do not pose a hazard, but they should not be physically, thermally or electrically abused. -
Page 7: General Product Information
Section II General Product Information Product Description The SynQor UPS-3000 Series is an advanced technology military-grade uninterruptible power supply (UPS) that uses lithium polymer batteries and highly efficient power electronic circuitry to achieve a high power level and battery run-time in a low-profile, low-weight, rack-mountable package. -
Page 8: Product Topology
Section II General Product Information Product Topology The SynQor UPS-3000 Series products use a true on-line double conversion topology that provides protection to the load from spikes, noise, surges, brownouts, blackouts, etc. in the input power sources. They also provide smoothing of load transients and nonlinear load profiles so that the input power sources are not subjected to these disturbances. - Page 9 Section II General Product Information The AC OUTPUT is created by an inverter that draws power from the mid-bus. This inverter provides high-frequency safety isolation and a pure-sinusoidal output voltage waveform. An optional electronic breaker can be added to the AC output. This one pole hot side only electronic breaker allows for fault tolerant, glitch free operation when several UPS units are placed in parallel.
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Page 10: Part Numbering Scheme And Options
Order “R: AC Output Electronic Breaker” option for fault-tolerant, glitch-free parallel systems of up to 32 units with N+M redundancy; The AC output neutral wire will not be connected to the chassis Example: UPS-3000-S-2U-L1G6D28-000 The UPS-3000 Series of products provide up to 3000 VA and 2500 W of total output power (AC plus DC). -
Page 11: Electrical Characteristics
Section II General Product Information Electrical Characteristics INPUT CHARACTERISTICS ENVIRONMENTAL CHARACTERISTICS MIL-STD-810G Operating AC Input Temperature Methods 501.5, 502.5 Operating Temperature -20°C — +55°C Voltage 80-265 Vrms* Storage Temperature -40°C — +65°C Frequency 47-65 Hz Altitude Method 500.5 (Extended Option) (47-800 Hz Optional) Operating 0 - 18,000 ft... -
Page 12: 2U Mechanical Diagram
Section II General Product Information 2U Mechanical Diagram 17" [431.8] .750" [19.05] 18.700" [474.98] 22.22" [564.388] 9.750" [247.65] UNIT .750" MOUNTING [19.05] HOLES .250" 8-32 [6.35] .750" [19.05] 1.50" [38.1] .313" [7.9502] .830" [21.082] POWER OUT LOAD 1.750" BATT [44.45] 3.40"... -
Page 13: Ups Efficiency
Section II General Product Information UPS Efficiency Figure 1 shows the typical efficiency with which the UPS-3000 series uninterruptible power supplies delivers power to its AC OUTPUT from a 230 Vrms AC INPUT, an 115 Vrms AC INPUT or a 28 V DC INPUT: Efficiency vs. -
Page 14: Total Output Power That Can Be Derived From The Ac Input
Section II General Product Information Total Output Power that can be derived from the AC INPUT The total UPS output power (the AC OUTPUT power plus the optional DC OUTPUT power) for the UPS-3000 series is rated at 2500 W for an ambient temperature as high as 55 C (131 F). - Page 15 Section II General Product Information • If the AC INPUT voltage is 90 Vrms AND the ambient air temperature is above 45 C (113 the total output power that can be derived from the AC INPUT linearly decreases from 2500 W at 45 C (113 F) to 2000 W at 55 C (131...
- Page 16 Section II General Product Information 1200 1000 Maximum DC1 Output Power (Watts) 3000 1000 1500 2000 2500 AC Power Output (Watts) DC1A or DC1B DC1A Plus DC1B Figure 4: Maximum DC1 Power vs. AC Power Additionally, while the AC output is loaded to 1500 W or greater, the available DC1A and/or DC1B output power is reduced as shown in Figure 4.
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Page 17: Power Cable Wiring Diagram
Section II General Product Information Power Cable Wiring Diagram Looking at the rear panel, the UPS connector terminals have the following functions and locations: AC INPUT Function Line Neutral Ground 22-2 ITT-CANNON DC INPUT Function F, E, D A, B, C Return in 24-10 AC OUTPUT Function Line Neutral 22-2... -
Page 18: Power Cable Wire Size
Section II General Product Information Power Cable Wire Size SynQor recommends the following cables for use with the UPS-3000 Series: AC Input: SYN-9105 UPS connection to Hardwire Termination, 10’ AC Output: SYN-9135 UPS connection to Hardwire Termination, 10’ DC Input: SYN-9155 UPS connection to Hardwire Termination, 10’... -
Page 19: Operation
Section III Operation Set-Up The recommended procedure for setting up the UPS is the following: • Insert the BATTERY PACKs (if not already present) and tighten its screws. • Make sure the AC BREAKER on the rear panel of the UPS is in the OFF position. •... -
Page 20: Start-Up
Section III Operation Start-Up • VERIFY that all connections to the UPS are correct. • If either the AC source or the DC source (or both) is present and within specifications, the color of the LED above the ON/OFF switch will be amber. This indicates that the UPS is in standby mode and ready to turn on. -
Page 21: Power Cable Connections/Disconnections While Operating
Section III Operation Power Cable Connections/Disconnections While Operating For safety reasons, it is highly recommended that the input and output power cables be connected to the UPS before the source of AC or DC input power is turned on, and before the UPS is turned on (see Section I: Warnings and the SET-UP section above). -
Page 22: Cooling System
Section III Operation Cooling System The SynQor UPS-3000 Series products are cooled by fans that draw air into the intake below the battery pack on the front panel and exhaust it out the four fan ports on the rear panel. Care should be taken to ensure there is no obstruction to this airflow, either at the front intake or the rear exhaust ports. -
Page 23: Front Panel Indicators
Section III Operation Front Panel Indicators LEDs To indicate the status of the UPS and its battery pack, there is one LED above the ON/OFF switch on the left side of the front panel of the UPS and an additional 16 LEDs on the front panel of each battery pack, for a total of 32 LEDs. - Page 24 Section III Operation Power-In Indicators (LEDs in positions D0 and D1) The LED in position D0 indicates the status of the optional DC INPUT and the LED in position D1 indicates the status of the AC INPUT, according to the table below: LED Appearance Description Indication Green Input is Ready to Provide Load Power Input is the One Presently Selected as the Source of Pulsing Green...
- Page 25 Section III Operation Load Power Indicators (LEDs in positions B0 – B3) The LEDs in positions B0 through B3 indicate the total output power of the UPS (The AC OUTPUT power plus the optional DC OUTPUT power) according to the table below: LED Appearance Description Indication B0 Dimmed Green;B1-B3 Off Total Load Power <25% B0 Green;...
- Page 26 Section III Operation UPS Cooling System Indicator (LED in position F0) The LED in position F0 indicates the temperature and status of the cooling system for the UPS according to the table below: LED Appearance Description Indication Moderate UPS Temperature Green (Fans Running at 33%) Warm UPS Temperature Blinking Green (Fans Running at 67%) Elevated UPS Temperature...
- Page 27 Section III Operation Fan Service Required Indicator (LED in position C0) The LED in position C0 indicates whether the four cooling fans in the rear panel of the UPS are OK or if their performance is degraded, according to the table below: LED Appearance Description Indication Green All Fans are OK One or All Fans Have Recently Had Degraded Performance Amber...
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Page 28: Audible Alarm
Section III Operation Audible alarm For critical situations a pattern of audible tones will be repeated every 5 seconds, according to the table below. This audible alarm can be silenced by holding the ON/OFF switch on the front panel in the “UP” position until a chirp is heard. A new alarm condition will cause the audible alarm to be reactivated. -
Page 29: Operating Environment
Section III Operation Operating Environment The SynQor UPS-3000 Series is designed for the extreme environmental conditions of military and aerospace applications. All the electronic circuitry and the battery packs are contained in a sealed, weather-proof, shock-proof chamber constructed of die-cast aluminum. Only the redundant, water-proof cooling fans are exposed to the environment. -
Page 30: Multiple Ups Configurations
Example PN Single Unit (no paralleling) UPS-1500-S-1U-W1GS00-ECE Standard Parallel UPS-3000-S-2U-W1FS00-ECE Expanded Parallel UPS-1500-S-1U-W2RS00-ECE Note: When combining UPS units into the configurations described in this section, each UPS must internally have the neutral wire of its AC OUTPUT floating, rather than connected to its chassis. -
Page 31: Standard Paralleling -F Option
Section IV Multiple UPS Configurations Standard Paralleling -F Option With standard paralleling, up to three SynQor UPS units with identical model numbers can be combined in various ways to achieve: • Higher output power • Higher output voltage • Multiple output phases •... -
Page 32: Parallel Configurations Of The Ac Outputs: Up To Three Units
Section IV Multiple UPS Configurations CONFIGURATION cables for two unit and three unit single-phase systems are offered as standard products. See the following pages for details. These cables are unique to the –R paralleling option, and cannot be used with –F paralleling option units. Contact the SynQor factory for Single Phase systems larger than 3 UPS units, or for Split Phase and 3-Phase systems. -
Page 33: Parallel Connection Of The Ac Outputs
Section IV Multiple UPS Configurations Note that the chart shows the SynQor part number for the CONFIGURATION cable required for each configuration. The chart shown above focuses on how the AC OUTPUTs of multiple UPS units could be connected. Of course, there are multiple ways in which the INPUTS (both AC and DC) could be connected, as well. -
Page 34: Three Ups Units With Ac Outputs Paralleled
Section IV Multiple UPS Configurations If the user is providing the AC OUTPUT cable, the cable sections shown above in either blue or in red should have the following minimum wire size, depending on whether the AC OUTPUT of the UPS units is 115 Vac or 230 Vac. -
Page 35: Series Split-Phase Connection Of Ac Outputs
Section IV Multiple UPS Configurations Series Split-Phase Connection of AC Outputs Two UPS units can have their AC OUTPUTs connected in series to create an output voltage that is twice that of the output voltage of the individual UPS units. For instance, if the UPS units each create an 115Vac output, the series configuration will create a 230Vac output at twice the power level of a single unit. -
Page 36: 3-Phase Connection Of Ac Outputs
Section IV Multiple UPS Configurations 3-Phase Connection of AC Outputs Three UPS units can have their AC OUTPUTs connected such that they share a common “neutral” and then controlled such that their output voltages are phased by 120 degrees (one- third cycle) from each other. -
Page 37: Parallel Configurations Of The Ac Outputs: Up To 32 Unit -R Option
Section IV Multiple UPS Configurations Parallel Configurations of the AC OUTPUTs: Up to 32 Unit –R option The “R” option adds a single pole, electronic breaker to the hot wire of the AC output. This breaker allows for fault-tolerant, glitch-free operation of up to 32 UPS units in a multi-unit system. Single phase, split phase, and 3-phase systems can be formed. -
Page 38: Parallel Connection Of Dc Outputs
Section IV Multiple UPS Configurations Parallel Connection of DC Outputs The DC1 outputs are not parallelable between multiple modules. A direct parallel connection of DC1 outputs from different modules will result in a circulating power between the two MPC devices. Diode-ORing devices added externally at the DC1 outputs will prevent any circulating power. -
Page 39: Multi-Unit Ac Output On/Off Control - Standard Parallel (-F Option)
Section IV Multiple UPS Configurations Either connection scheme is acceptable, as long as the resultant input voltage falls within the specified range of the AC INPUT of the individual UPS units. If the AC OUTPUTs of the three UPS units are connected in parallel, they will automatically share the total load power equally. -
Page 40: Battery Pack
Section V Battery Pack Battery Technology The battery packs for the UPS-3000 Series contain Lithium Polymer rechargeable batteries. For a given amount of energy storage they are much smaller and lighter than a lead-acid battery. They are capable of very high discharge rates and fast recharging, and can do so over many cycles and over a long life. -
Page 41: Battery Capacity
Section V Battery Pack Battery Capacity The SynQor UPS-3000-S supports the BAT-0200-S-1U-000 1U battery pack. It has approximately 200 watt-hours of energy storage and a recharge time of <2 hours. It has 3 battery segments and weighs 10.5 lbs. Its run-time, as a function of UPS load power, is: Total UPS Output Power Standard Battery Run-Time 100% Rated Power... -
Page 42: Handling The Battery Pack
Section V Battery Pack Handling the Battery Pack The operating temperature range of the battery pack is -20 C to +55 C (-4 F to +130 F). The battery pack’s internal electronic circuitry will disable the battery if the cell temperatures are outside this temperature range. -
Page 43: Control Interface Details
Section VI Control Interface Details Control Cable Connections There are two high-density (three-row) DB15 connectors located on the rear panel of the UPS: The User I/O female DB15 connector on the left is for an optional connection to a host/system computer so that it can control the UPS and receive information regarding the status of the UPS. -
Page 44: Internal User I/O Circuits
Section VI Control Interface Details Internal User I/O Circuits 1N4148 50k Ohms Output Pin 2N3904 1N4148 User I/O Rear Panel Connector Signal Common Pin 4, 5 15 Pin DSUB Female I/O Circuits 100 Ohms +5V Pin 500 Ohms PS2581L Input Pin 1N4148 Remote On/Off Switch Connections 100 Ohms... -
Page 45: Digital Input/Output Control Signals
Section VI Control Interface Details Digital Input/Output Control Signals There are 2 input and 5 output digital signals available on the User I/O female high-density DB15 connector. The pin assignments and functions of these digital I/O signals are as follows: Signal Pin Number Function... - Page 46 Terminal emulator should be set to send carriage returns with line feeds, and use local echo. UPS-3000-S-2U On/Off Status LED Status Indicator Panel 3.40" Air Intake 17.00" UPS-3000-S-2U with DC Input / DC1 Output Options DC1 Output Exhaust DC Input Ethernet Port AC Input Exhaust AC Circuit Option...
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Page 47: Ethernet Interface
Section VI Control Interface Details Readback information that is available: • AC Input Voltage • Total Output Power • AC Input Current • Battery Voltage • AC Input Frequency • Battery State of Charge • DC Input Voltage • Battery Predicted Run Time •... -
Page 48: Maintenance
Section VII Maintenance Battery The lithium polymer battery cells in the battery pack do not need any maintenance. In particular, unlike a lead acid battery a lithium polymer battery does not need to re-charged on a regular basis to avoid degradation of its energy storage capacity. Care should only be taken in ensure that they are not stored at a temperature outside their specified storage temperature range of C to +65 C (-40... -
Page 49: Trouble-Shooting Guide
Section VIII Trouble-Shooting Guide Fault Conditions The SynQor UPS has no user-serviceable parts within it. If it has an internal malfunction only a factory trained personnel should attempt to repair it. There are, however, several external conditions that could cause the UPS to not operate as desired. - Page 50 Section VIII Trouble-Shooting Guide Indication Possible Problem(s) • The AC INPUT power source is not turned on. • The AC INPUT cable is not connected or it is wired wrong. LED is OFF • The AC Breaker on the rear panel is OFF. •...
- Page 51 Section VIII Trouble-Shooting Guide Indication Possible Problem(s) • Total UPS load power is greater than or approaching 2500 W. The B3 is BLINKING RED UPS may still be delivering its specified output voltage because the load power is not high enough to trigger the power limit circuitry. B0 – B3: •...
- Page 52 Section VIII Trouble-Shooting Guide Indication Possible Problem(s) • One or both fans have recently had degraded performance but seem LED is AMBER to be ok now. The UPS is running a diagnostic test. • One or all fans presently have degraded performance, even if they Fan Service are running, and service is recommended at the earliest convenient Required LED...
- Page 53 Section VIII Trouble-Shooting Guide Two other conditions should be mentioned: • The fans are off when the UPS is running It is normal for the fans to be off, even if the UPS is running and delivering power to the load, as long as the temperature of the UPS is low enough.
- Page 54 Section VIII Trouble-Shooting Guide ▪ A newly started load disturbs the existing UPS loads. A common problem can occur when the UPS is running and powering one or more loads connected to its AC OUTPUT, and then an additional load of the AC OUTPUT is turned on. If this newly started load draws a large surge current at start-up, it can cause the current limit of the UPS’s AC OUTPUT to be triggered, and the AC OUTPUT voltage will then drop.
- Page 55 Section VIII Trouble-Shooting Guide ▪ Since the UPS no longer draws current from the DC INPUT, the voltage drop across the DC INPUT cable goes back to zero volts. ▪ After a while, the UPS decides the DC INPUT voltage is back within its proper range, and begins to draw a current from the DC INPUT.
- Page 56 Operator’s Guide UPS-3000 Series ilitary rade ninterrUptible ower Upply Made in USA 006-0006504 02/27/18 Rev R www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
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