MSA or authorised persons. Liability Information MSA accepts no liability in cases where the device has been used inappropriately or not as intended. The selection and use of the device are the exclusive responsibility of the individual operator.
System Concept System Concept System Features • Modular system • 19” rack system for the connection of up to 256 sensors • Complete system for up to 64 sensors with common relays (Alarms 1–4, signal fail, horn, inhibit, power) in one 19” rack •...
System Concept Design The modules of the SUPREMATouch are mounted in a rack. For expanded systems, additional modules can be placed in a second rack or installed on top hat rails in a switch box. Data is exchanged between the modules over a CAN bus, so it is possible to connect satellites over long distances.
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System Concept Fig. 1 Block circuit diagram of a system layout (redundant) SUPREMATouch...
System Concept Fail Conditions Signals that are above full-scale range or signal fails that were caused by an interruption of the digital communication are always latched. Signal fails caused by signals below the measuring range are non-latching. Measurement values that are over the full-scale range will trigger all 4 alarms. Horn If an audible alarm device is connected to the horn relay, it will sound as soon as a new alarm is triggered.
System Concept Fig. 3 Display with keys ACKNL (acknowledge) key SYSTEM LEDs RESET key SIGNAL LEDs Display Keys WARNING! All alarms, failures and overrange indications are reset with the keys (if the conditions no longer apply). It is possible to selectively reset alarms in two steps using the graphical user interface. To acknowledge all alarms, press the ACKNL key to make the LED change to ‘steady state’.
1st = EXT, 2nd = INT, 3rd = BAT. The system module hardware manages the power supply changeover. When an external power pack or battery supply is used, MSA recommends that the power is filtered through an appropriate EMC (electromagnetic compatibility) filter. See chapter 12.2 "Installation Instructions for Following the EMC Directives"for low voltage installation information.
System Concept INT Terminals (Internal Power Supply, 24 VDC 250 W) • Connection for voltage supply from an internal rack power supply or an external power supply unit. • Power supplied to all rack units and the sensors. • Internal power supply unit (MSP module) has a supply voltage input of 85–265 VAC (47–63 Hz) or 120–330 VDC.
System Concept Each module with a microcontroller has a watchdog timer, which can trigger the system fail signal line of its rack. As a result, the SYSTEM FAIL common relays on the interconnection board (MIB module) are de-energized. This common failure signal is also indicated by the DISPLAY + OPER- ATION unit.
System Operation System Operation The modular control system’s user interface is the integrated operation and display unit. This unit displays alarms and warnings as well as system parameters. Selection and input are touch-controlled, which means that the integrated Display and Operation module is very easy to use..
Lock symbol The system is delivered with the default password AUER for all three password levels. MSA recommends to change the passwords when accessing the SUPREMATouch for the first time. In the Measure and Diagnosis submenus, data is only displayed, password access control is not required.
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System Operation If the user is in the List, Bars or LEDs window and does not tap any key for 60 seconds, the window automatically starts scrolling (one page per 5 seconds). To scroll through the list manually use the arrow buttons in the lower left corner of the window or move the list while touching it.
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System Operation Power Supply Indicator The power supply indicator gives a quick overview of the current status of the power supply of the system. Fig. 5 Power Supply Indicator By tapping on the Power Supply Indicator, a window with information on the measuring values of all transmitter/detector input nodes appears.
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System Operation List Window In this window, the current input data is displayed as a text list. Fig. 6 List display (with a measuring point in Alarm) The following input data is shown in this display: The number of measured input in the system. This number is defined by the system configuration.
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System Operation Bar Display This display shows the measured values as vertical bars, where each bar represents the relative measurement value of an input with respect to full scale. The value range that can be displayed is 0–100% of full scale. The corresponding input number is shown in each bar.
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System Operation LED Display This window shows the status values of the inputs as LEDs. Under each LED column the corre- sponding input number is shown. In redundant systems, the information is shown separately for each CAN bus. • LED off (grey): not inhibited, no alarm, no failure •...
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System Operation Group Information Any item in the group list can be selected by tapping it. A selected item is highlighted in blue. By double-tapping an item, a window pops up that shows additional information on the selected item and gives the option to de-inhibit, acknowledge or reset all measuring points of this group. Group View In this window, the status of each group of measuring points is displayed as a text list.
Entering System Parameters Entering System Parameters The TFT display touch screen is used to select data for editing or to enter data. At the top of the screen is a breadcrumb menu where an item can be selected by simply tapping it. Tapping an item more left the current item, returns to the related menu level.
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Entering System Parameters Number Fields Number fields can contain integers or decimal numbers that can be changed. When tapping the field, a new window pops up that allows a new value to be entered. To store a new value, press the OK button.
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Entering System Parameters Display Fields Display fields display information that cannot be changed. They are not affected by tapping it. Check Boxes Check boxes represent options that can be enabled or disabled. Tapping the box switches between enabled and disabled status. An enabled check box shows a cross.
Entering System Parameters Setup Menu Using the Setup menu, the operator can set parameters for sensor inputs and relay outputs, as well as other system parameters. Although data can be retrieved and displayed, changing and activating of actions is possible only after entering the parameterisation password or operating the key switch.
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Entering System Parameters Fig. 15 Measuring Point Setup The following paragraphs describe the functions of the individual window fields and buttons. The first fields described are identical in all subwindows. All parameter changes using the window fields described below apply to the inputs selected in that field.
Entering System Parameters Information Subwindow The Information subwindow contains general data on the selected input. Field Field Type Function text, 10 characters; Enter a customer specific designation for the selected input empty by default text, 20 characters; Marking Enter a customer specific description for the selected input. empty by default Sensor text, 10 characters;...
Entering System Parameters Field Field Type Function Contains a list of supported ‘Test gases’ to calibrate the span- Selection, point of the sensors. Test Gas empty by Set the test gas that will be used to calibrate the sensor at the default selected input.
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Entering System Parameters Field Field Type Function Upper For each alarm, this check box sets the alarm to trigger when (Rising/ Check Box, set the signal is rising or falling. If this box is checked it is a rising Falling by default alarm, if not checked, it is a falling alarm.
Entering System Parameters Field Field Type Function Inhibit Check Box, not If enabled, the selected input cannot trigger alarms. Inputs set by default If enabled, assigned outputs will not be activated in the event of an alarm or failure of selected measuring points! During a multiple assignment (Voting), the corresponding Inhibit Check Box, not...
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Entering System Parameters Field Field Type Function Contains a list of all available relay outputs. After an output number is selected, the rest of the window is filled, if settings have already been entered for that output. If an output number is selected that has not been configured before, the settings from the last displayed output remain and are used as the preliminary settings for the new output.
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Entering System Parameters Field Field Type Function The value entered here applies to the configuration condi- tions described above. Optional status combinations (alarm, fail, and inhibit) can be formed when the selected relay output is configured. The number value selected here determines how many of the conditions configured in the control boxes must be met for the selected relay output to be switched.
Entering System Parameters Relay Outputs Window Parameter values for relay outputs can be viewed and changed here. The functions of window are similar to the Relay Output assignment window described in the previous section. There, starting from a particular input, a connection to a relay output was made. In this menu, the setting conditions are configured starting from a particular relay output.
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Entering System Parameters Field Field Type Function The value entered here applies to the configuration condi- tions described above. Optional status combinations (alarm, fail, inhibit, calib, suppressed) can be formed when the selected relay output is configured. The number value selected determines how many of the conditions configured in the check boxes must be met for the selected relay output to be switched.
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Entering System Parameters Information subwindow Fig. 21 Information subwindow Field Field Type Function Text, 10 charac- Enter a customer-specific designation for the selected relay ters; empty by output. default Set the operating mode for the selected relay output: • Normally energised (closed circuit): The relay coil is energised in the no alarm status and is de-energised in the alarm status.
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Entering System Parameters Sensor connections subwindow Fig. 22 Sensor connections subwindow Field Field Type Function Select the alarms that will cause the selected relay output Al. 1-4 (1st-4th Check box, not to be activated, for the input shown in the channel column Alarm) set by default in the specific line.
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Entering System Parameters Field Field Type Function The value entered here applies to the configuration condi- tions described above. Optional status combinations (alarm, fail, inhibit, calib, suppressed) can be formed when the selected relay output is configured. The number value selected determines how many of the conditions configured in the check boxes must be met for the selected relay output to be switched.
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Entering System Parameters Relay connections subwindow Maximum three relays can be connected in series.The acknowledgment status will be handed over from the child relay to the parent relay. The blinking and new alarm config- uration of the child relay are not relevant here. Relays are treated as one event in voting, regardless of the settings in point based voting.
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Entering System Parameters "Information" subwindow The Information subwindow contains general data of the selected group. Fig. 24 Information subwindow Field Field Type Function Text, 10 char- Enter a customer specific designation for the selected acters; empty group. by default Text, 20 char- Enter a customer specific description for the selected Marking acters;...
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Entering System Parameters "Measuring Points" subwindow The Measuring Points subwindow contains a list of measuring points belonging to this group. Each measuring point can belong to more than one group. Fig. 25 Measuring points subwindow Field Field Type Function Opens a list of all measuring points. The selected measuring point is >>...
Entering System Parameters Field Field Type Function List of all available commands for switch inputs. Commands: reset and acknowledge of single measuring points, Command Selection Field single measuring point groups, all events, power faults. Power fault has no effect in standard operation mode. List of all available entities (e.g.
Entering System Parameters Display This window displays parameters that affect the entire system. Fig. 28 Display Field Field Type Function Selection, Language English by Set the language for the user interface (GUI). default Number Input, Range is 0 to Buzzer Sets the loudness of the internal beeper.
Entering System Parameters Time Window This window displays the date and time of the system. Fig. 29 Date/Time Field Field Type Function Date and time are set by tapping the input field and entering the new date and time in the date/time field. Date/Time Date/Time input...
Entering System Parameters TCP/IP window Parameters for TCP/IP connections can be viewed and changed here. Contact the responsible IT department to get valid data if required. Field Field Type Function IP input, IP Address 192.168.10.1 This field shows and changes the IP address of the MDO. by default IP input, Subnet Mask...
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Entering System Parameters Head Parameters Fig. 30 Head parameter This window displays the significant parameters of the remote sensors. During normal operation the SUPREMATouch software continuously checks the detector output signal sent to the SUPREMATouch. In case the detector output signal falls below UA an inhibit indication, and below UA a fault indication will be set for this measuring point.
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Entering System Parameters Field Field Type Function Number This field displays the maximum signal UA for the status (integers) signal fail. Measuring values below this limit value are (Limit for Adjusting idle displayed as signal fail. signal fail) range: 50– This value can only be set for the three user-changeable data 350, must sets.
Entering System Parameters Field Field Type Function The head, on which status texts should be put or for which it Sensor Selection should be changed can be selected with this field. Status (Status This field displays the status of the cell used for data saving. If of this data Display this status is protected, then data cannot be changed and the...
Entering System Parameters Field Field Type Function By tapping this button, the completed settings for the selected Button gas name are applied. By tapping this button, the completed settings for the selected Cancel Button gas name are cancelled. Measuring Ranges Fig.
Entering System Parameters Dimensions Fig. 34 Dimensions Use this window to view dimensions provided and to adjust some predefined changeable dimen- sions. Dimensions can be selected arbitrarily. Identical names are not allowed and will be rejected with the message: Error: Name not unique! Field Field Type Function...
Entering System Parameters Field Field Type Function ID (ID of this linearizion Selection A linearizion table can be selected by its ID. table) Status (Status Displays the status of the cell used for data saving. This status of this data Display is always protected so the data cannot be changed and the cell)
• the version of the predefined dataset (Version of Predefinition). SD card Window Parameters for measuring data logging on a microSD card can be viewed and changed here. Use only MSA approved microSD cards (P/N 10179005). Field Field Type Function...
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Entering System Parameters Field Field Type Function Excel opti- Check Box, not set Setting this check box changes the logging into a more Excel mized by default compatible format. Capacity Static This field shows the capacity of the inserted microSD card. Free Static This field shows the free space on the inserted microSD card.
Entering System Parameters Printer This window is used to change the paper feed format in a printer connected to the SUPREMATouch printer port. A printer alive-message can be activated and formatted. Fig. 38 “Printer” window Field Field Type Function Text, "%MP %A4 %A3 %A2 %A1 %SF %MV The paper feed format in a printer can be specified here.
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Entering System Parameters Available tags: Printout day (length = 2) month (length = 2) year (length = 2) hour (length = 2) minute (length = 2) second (length = 2) ‘S’ if alarm 1 was set,‘R’ if alarm 1 was reset ‘S’...
Entering System Parameters Maintain Menu Access to the fields in the Maintain menu is restricted. Data can be displayed, but changes and deletions are only possible after entering the maintenance password (or higher level) or operating a key switch. The menu is structured as follows: Standard Remote Calibration...
Entering System Parameters Fig. 39 Field Field Type Function Measuring To select the measuring point, for which the sensor current Display point should be set. Display Displays the tag defined for the selected measuring point. Sensor current The value to which the bridge current should be set can be reference Number input defined here.
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Entering System Parameters Test of the digital driver outputs After an output driver has been selected by its appropriate ‘Partial System’ and output number, the normal output of this driver is inhibited. With the Output value field the output test value can be changed.
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Entering System Parameters Test of the serial interfaces Fig. 42 Test of the serial interfaces From the list of interfaces in the SUPREMATouch, an interface can be selected. As soon as this interface has been selected, its normal function is inhibited. Therefore, this test cannot be carried out via PC/laptop for all serial interfaces.
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Entering System Parameters Test of the display Within this window 2 possibilities for the touch screen interface are available. Fig. 43 Display test and calibration By tapping the Touch Calibration button the touch screen calibration procedure is started. During this procedure several points on the screen have to be touched. A faulty touch screen calibration may make it impossible to operate the GUI using the touch screen.
Entering System Parameters SD Backup Window This window can be used to store the system configuration or logbook entries on a microSD card. Use only MSA approved microSD cards (P/N 10179005). Field Field Type Function Save (System Pressing this button saves the whole system configuration and...
• Brief description of the event type • Additional hexadecimal description of event. (For use by MSA service personnel.) By double-tapping an entry a window opens containing a detailed error description in plain text. Signal Events Logbook In this logbook, signal events, acknowledge and reset of signal failures and the switch over of the primary system (only in redundant systems) are saved.
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Entering System Parameters An entry is made up of the following data: • Date/time of the event • Brief description of the event Sensor History Logbook This logbook saves the calibration process data for each input. Up to four entries can be stored for each input, and older entries are overwritten, except for the first calibration and pre-settings.
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Entering System Parameters Supply Voltage Logbook This logbook stores over-limit and under-limit power supply events (internal power, external power, battery backup) for analog input modules. An entry is made every time a voltage crossing the limits is measured. Each entry includes the following data: •...
Entering System Parameters Processor Temperature Logbook This logbook stores the over-limit and under-limit temperature events for the analog input modules. When the temperature goes above or below the permitted range, the current tempera- ture value is stored, and when it returns to within the permitted range, the peak value from the deviation is stored.
Entering System Parameters Switch Inputs Window This window can be used to display the current status of one switch input. In the following the func- tions of the individual window fields and buttons are described. Field Field Type Function After selection of a switch input, the current status of the Input No.
The current errors, if any, of the selected module are displayed. PC Operation For entering all parameters and configurations with a PC the MSA program SUPREMA Manager has to be used. See separate operating manual for SUPREMA Manager for details.
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Service and Maintenance Guide SUPREMATouch Fire and Gas Warning Unit MSAsafety.com...
Maintenance Maintenance The system must be checked at regular intervals (at least every 6 months) to ensure that it is func- tioning properly in accordance with EN 60079-29-2 and applicable international, national, industry-specific or company regulations. Sensor Simulation Modules For function test of the SUPREMATouch sensor inputs, simulation modules can be used depending on sensor type.
Maintenance Replacement Procedure for Transmitters This is just an overview, always follow the replacement procedure as described in the manual of the transmitter. Inhibit corresponding measuring point in “Setup//Input and Outputs/Measuring Points” menu. If a deactivation of the power supply is required, remove connector plug of sensor from MAT/ MAT TS module or sensor cable from MGT40 TS module.
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Maintenance Exit the selection mode by pressing the MODE button. DOWN Fig. 50 MAI30 button interface WARNING! An invalid selection can cause a signal error for this measuring point. If possible the automatic detection shall be used. SUPREMATouch...
Service Service The system must be checked at regular intervals (at least every 6 months) to ensure that it is func- tioning properly in accordance with EN 60079-29-2 and applicable international, national, industry-specific or company regulations. Plug-In Modules– Status LED For modules designed as plug-in modules, status LEDs are located in the upper left corner.
If the FAIL LED (LED No. 4) is on, contact an MSA service technician. If this cannot be done imme- diately, the module can be replaced if a spare unit is available (→ 6.2 "Replacing Modules"). The failure which occurred is stored in the SUPREMATouch logbook and can be found in the “Diag-...
Service Replacing MAI30/MAR30 Modules When replacing the MAI and/or the MAR module, the system must first be switched off. Always ensure that the correct assignment to the connected sensors is preserved (Chapter 12.9 "Connecting the Sensors"). When passive sensors are connected to the MAI/MAR to be replaced, the following points must be kept in mind: •...
Service System Fail Messages Info 1 Info 2 Fail Message Appears in Disappears in Error Fail Remarks/ Reme- Module Text case of case of dial action (BYTE) (DWORD) Generally software problems (e.g. Stack overflow wrong stack dynamic memory Memory or stack under- Restart Task ID dimensions)
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Service Info 1 Info 2 Fail Message Appears in Disappears in Error Fail Remarks/ Reme- Module Text case of case of dial action (BYTE) (DWORD) If the node in info 1 is an CAN bus failure, ID of node MDA and module defect or MCP, MDO that doesn’t...
Service Digital Message Priority Message Priority Display [List] LEDs/Relays Alarm 1 Measuring points status 1st Alarm Signal AL 1 on Alarm 2 Measuring points status 2nd Alarm Signal AL 2 on Alarm 3 Measuring points status 3rd Alarm Signal AL 3 on Alarm 4 Measuring points status 4th Alarm Signal AL 4 on System error...
Service System Configuration Configuration during initial installation If there is no configuration saved in the SUPREMATouch during transfer of the configuration and the first MCP is not plugged into Slot1 of the rack, the PC program "SUPREMA Manager" displays an error message "transmission failed". This can be ignored. Varying or manual selection of a configuration If there are different configurations in the SUPREMATouch modules, e.g.
Calibration Calibration Sensitivity and zero point of the connected sensors must be adjusted as necessary in accordance with the operating instructions for the types of sensors connected to the system. Sensors which are no longer able to generate the minimum signals must be replaced. Two calibration modes are available: •...
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Calibration Field Field Type Function Contains a list of all parameterised inputs. After an input number is selected, the rest of the fields are filled, depending on whether Measuring or not the input is in calibration mode. Selection Point Global parameter changes and actions using the fields described below apply to the input selected in this field.
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Calibration Fig. 56 End calibration Here the data from the last calibration is displayed, if the input has already been calibrated. • CAL-ZERO: Measurement value and internal signal UA for zero gas Display • CAL-SPAN: Measurement value and internal signal UA for test gas The dimensions of the values are shown directly above the values.
Data") for the sensor in question. NOTICE MSA recommends using a test gas with a concentration of approximately 50% of the measuring range of the measuring point. Under no circumstances should the test gas concentration be less than 25% of the measuring range. If possible, the test gas (the gas used to calibrate the sensor) and the measurement gas (the gas to be monitored) should be identical.
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Calibration Person 1 Person 2 After tapping the Start button, enter the required password or use the key switch. “End Calibration” submenu appears. Values of preceding calibration are shown in line OLD. Values of current calibration are shown under NEW after the Store button has been pressed.
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Calibration If the preadjustment was correct, the ACTUAL VALUES for the zero point will be approx- imately in the range of 350 mV–450 mV. The signal voltage shown is calculated according to the formula: Signal = C / 100 * 1600 mV + 400 mV (for sensors with a linear output signal), where C is the concentration of the test gas in % of the measuring range.
SUPREMATouch system interprets an input current of 4 mA as 0% of the measuring range and an input current of 20 mA as 100% of the measuring range. For sensors which do not transmit a maintenance level during calibration, MSA recom- mends to lock the measuring point during calibration in the Setup/Measuring point menu.
Calibration Checking the Display If, in spite of correctly calibrated active transmitters, the expected values (0% of the measuring range for a signal current of 4 mA and 100% of the measuring range for a signal current of 20 mA) do not appear on the SUPREMATouch, the calibration on the SUPREMATouch must be checked and corrected if necessary.
Calibration (12) Set output current of power source to 20 mA. Current measurement value U of measuring point to be calibrated will appear in Sig: field. For an input current of 20 mA, a value of 2000 mV ± 10 mV should be displayed. (13) If the value U is within tolerance range (2000 mV ±...
Calibration NOTICE If the value is below the zero adjustment range, the separate zero setting is cancelled and a warning is displayed. Exceeding the calculated span value is also invalid and results in cancelling of the separate zero setting. It is then recommended that a complete calibration is carried out and if necessary, the sensor is replaced.
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Calibration WARNING! Setting the bridge current deletes the calibration history of the sensor. The current calibration for the selected measuring point will be reset. In order to avoid accidental damage and destruction of the sensors by an excessive bridge current, the setting must be carried out using a corresponding sensor equivalent network (see chapter 5.1 "Sensor Simulation Modules"...
System Expansions System Expansions Up to 256 inputs can be connected to a SUPREMATouch system. Up to 512 digital outputs are available. A complete system for up to 64 inputs can be installed in one 19” rack. Depending on the size of the current system already in place, various additional modules are required to expand the system.
System Expansions modules will also be needed. For redundant systems additional MAR modules are required in the same amount as MAI modules. WARNING! Always switch off the power supply when connecting a new rack. After switching off the power supply, mount and install the additional racks. The connection of the racks and the required configuration changes (MIB module) are described in chapter 12 "Installation".
System Expansions After switching off the power supply, mount and install the additional rack. The connection of the racks and the necessary configuration changes (MIB module) are described in chapter 12 "Installation". Ensure that the correct CAN bus baud rate and CAN node number have been selected.
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Installation and Start-Up Manual SUPREMATouch Fire and Gas Warning Unit MSA Europe GmbH Schlüsselstrasse 12 MSAsafety.com...
Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Certificate Conditions for configuration, installation, operation and maintenance The following criteria have to be considered for all safety-related applications The Locking (Inhibit) of measuring inputs is only allowed during maintenance and repair.
Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Additional conditions to fulfill the requirements of IEC 61508 for a certain SIL In addition to the general conditions the following criteria must be met for a specific SIL: SIL 1: The installation must be carried out in accordance with configuration 1 in chapter 9.4 "Configura- tions".
Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Safety-relevant parameters using the MLE10 Modules Configuration 1 With and without CAN Modules: < 4*10 < 2*10 92 % Configuration 2 With and without CAN Modules: < 7*10 <...
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Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Configuration 2 Fig. 58 Configuration without MLE10 Modules Fig. 59 Configuration with MLE10 Modules SUPREMATouch...
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Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Configuration 3 Fig. 60 Configuration without MLE10 Modules Fig. 61 Configuration with MLE10 Modules SUPREMATouch...
Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Permitted System Expansions over CAN Bus ≤ Fig. 62 System expansions with CAN bus and single-channel-configuration SUPREMA central SUPREMA central SUPREMA satellite CAN A ≤...
Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Permitted Hardware Modules and Software Versions Permitted Hardware Modules Module Layout Version Meaning MIB20 Interconnection Board MCP20 Central Processing Unit MDO20 3, 4, 5 Display &...
Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV For non safety-related applications (e.g. analogue output, data communication to a PLS) the following components can also be used: Module Layout Version Meaning MAO10 Analogue Output Unit MAO20...
Special conditions to comply with the requirements of ATEX Special conditions to comply with the requirements of ATEX MSA Europe GmbH Schlüsselstrasse 12 Manufacturer: 8645 Rapperswil-Jona Switzerland Product: see Remote Sensor, the control system must be installed outside of the...
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Special conditions to comply with the requirements of ATEX Special Conditions for Safe Use in accordance with EU-type examination certificate DMT 03 ATEX G 003 X • When using 4-20 mA transmitters, pay particular attention to the following: – The specifications of the 4-20 mA interface –...
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Special conditions to comply with the requirements of ATEX Modules tested according to DMT 03 ATEX G 003 X Module Layout version Function MAI30 Analogue Input Module MAR30 Analogue Input Redundancy Module MGI30 General Input Module MGR30 General Input Redundancy Module MAO20 Analogue Output Unit MAR10...
Special conditions to comply with the requirements of ATEX 10.1 Standards The system was developed to comply with the following standards and directives and must be installed, operated and maintained in accordance with these standards. Directives Standards Descriptions Performance requirements of detectors for flam- 2014/34/EU (ATEX) EN 60079-29-1 mable gases...
Modules Modules The SUPREMATouch is a modular system, in the following all module functions are described in details. 11.1 Measurement Value Input The measurement values are acquired by the following units Modules for Measurement Value Input analogue INPUT Module MAI Module (signal processing + digitisation for 8 inputs).
Modules For higher safety requirements a second additional MCP module can be integrated into the system for redundant processing and signal evaluation. • Monitoring and control of all system functions • Evaluation of the signals from up to 256 sensors •...
Modules MRC TS Module (Relay Connection) / MRO TS Module (Relay Output) The output signals of the MGO module are sent over a 40-way ribbon cable from the MUT module to the MRC TS module and from there over 20-way ribbon cables to the MRO TS relay modules. •...
Modules connected by plugging in “terminal modules” (MAT module, MUT module, etc.) at the rear of the rack. • Rack rear-panel wiring for 2 x MCP modules, 1 x MDC+MDO module, 2 x MDA modules (to be downward compatible), 8 x MAI/MGO/MAO/MBC modules, and additional 2 x MGO/MAO/ MBC modules •...
Modules MRO8 Module (Relay Output Module: Common Alarms) This module must be used when relays alone are required for actuating common alarms and installation is to be accomplished directly in the rack. The module can be plugged directly into the MIB module (rear of the rack).
Modules MRO8 TS Module: Relay Assignment The first 8 outputs of the system are allocated to the common alarm signals. The other outputs can be assigned to any desired signal. MRO16 TS Module (Relay Output Module (Redundant)) For systems that are designed for redundancy, the MRO 16 TS module is used. To transmit a message, the working contacts of 2 relays are connected in series and connected to 2 terminals.
2 and be free of combustible, explosive or corrosive gases. 12.2 Installation Instructions for Following the EMC Directives The devices of MSA have been developed and tested in accordance with the EMC Directive 2014/ 30/EU and the corresponding standards EN 50270. The requirements of the EMC Directive can only be met by following the manufacturer’s installation instructions.
Installation Instruction on Meeting the EMC Requirements on the SUPREMATouch Control System To meet the EMC product standard EN 50270 (Electromagnetic Compatibility. Electrical appa- ratus for the detection and measurement of combustible gases, toxic gases or oxygen), the following points must be observed: •...
Installation MUT Module connected to MRC TS Module The ribbon cable is to be screened. The cable screen is to be connected directly, over the shortest possible distance, to the screening terminal provided. MRC TS Module connected to MRO16 (8) TS Module Screened cables are not required to connect the individual relay modules.
Installation Depending on the type of system shipped, install the switch cabinet, or the 19” mounting rack. Check the configuration of the modules and reconfigure if necessary. Install the modules in the 19” mounting rack (unless already installed at the factory). a) If possible, fix the modules to the back with screws (1 Nm torque).
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Installation Allowed Conductor Cross Sections MGT40 TS Module 0.2 mm –2.5 mm MIB Module (Supply Voltage) 0.2 mm –4.0 mm MIB Module (System Fail relays) 0.14 mm –1.5 mm MSP Module (rack power supply, 250) 0.2 mm –4.0 mm MST Module (Alarm Reset, Horn Reset, Relay 0.2 mm –2.5 mm Inhibit, Key Switch)
Installation If no information is available on the maximum load, only the specified maximum length may be used. The maximum allowable length of the CAN bus can be found in the following table. It is possible to enlarge the distances by reducing the bit rate using a CAN bridge. Maximum Allowable CAN Bus Length Bit rate in kBit/s 1000...
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Installation CAN Bus Bit Rate Setting The CAN bus bit rate has to be set with respect to the system size and cable length. The minimum bit rate for the central rack (the rack containing the MCP and MDO) is 125kbit/s. CAN Bus Bit Rate Setting FREE Baud...
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Installation For a “multi-rack” system, the DIL switch contacts 1 and 2 (CAN-A, CAN-B) of the last rack–by which the CAN bus is ending - must be set to the lower position, all DIL switch contacts 1 and 2 (CAN-A, CAN-B) on the intermediate racks must be set to the upper position. CAN Bus Terminating Resistors FREE Baud...
Installation Turn-on Behavior and Failure Behavior MAO Module After turn-on, at the analog outputs a 0 mA signal is issued for 10 - 15sec. If the settings for FREEA / FREEB are done locally on the MGO or MAO modules (position INT), or if no such modules are installed in the rack, then the switches FREEA / FREEB on the MIB have to be set to the ON position.
Installation Fig. 67 Configuration of MAT Module Configuration MAT TS Module On top of the circuit board, next to the ribbon cable plug, 2 solder bridges for each input are provided for the 3 or 5 wire operation of the sensors: Solder bridge OPEN = 5 wire operation Solder bridge CLOSED...
Installation Fig. 68 Configuration MAT TS Module Configuration MRO8 Module On the module is a solder bridge (BR1), which is used to define the function of the relay inhibit of the common alarms (Chapter 12.13 "System Ports (MST Module)") is established: Solder bridge BR1 = OPEN = relays are energised when the relay inhibit is turned on Solder bridge BR1 = CLOSED = relays are de-energised when the relay inhibit is turned on Fig.
Installation Configuration MRC TS Module On the module is a solder bridge (BR1), which is used to determine the function of the relay inhibit (Chapter 12.10 "Connecting the Relay Outputs") for the connected relay modules: Solder bridge BR1 =OPEN = relays are energised when the relay inhibit is turned on Solder bridge BR1 = CLOSED = relays are de-energised when the relay inhibit is turned on...
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Installation FREE-A-/B settings After turn-on, at the analogue outputs a 0 mA signal is issued for 10 - 15sec. Switch S3 Function Function FREE-A/B by switches on the MIB module Function by switch FREE-A/B on the MAO module Turn-on behaviour Behaviour at CAN failure All analogue outputs at 2 mA All analogue outputs at 2 mA...
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CAUTION! The normal function of the module is deactivated in the boot loader mode. This mode should therefore only be used by the MSA service personnel! Configuration of turn-on and failure behavior of the MGO module is effected via the DIL switch on the MIB module (FREE A + FREE B).
The module MCP-20 is furnished with a boot loader for installing new firmware. NOTICE The normal function of the module is deactivated in the boot loader mode. This mode should therefore be used only by the MSA service personnel! SUPREMATouch...
Installation Fig. 73 MCP Module, standard configuration Configuration MDO20 Module The MDO20 module is shipped factory-configured. No changes to the configuration are planned. Within the scope of the installation and start-up or the replacement of the MDO20 module, however, the switch setting (S200 set to all OFF) shown in Figure 74, MDO20 module, standard configuration, must be checked and corrected if necessary.
The module MDO20 is furnished with a boot loader for installing new firmware. NOTICE The normal function of the module is deactivated in the boot loader mode. This mode should therefore only be used by the MSA service personnel! Configuration MDC20 Module No configuration Configuration MAI30/MGI30 The MAI30/MGI30 module is shipped factory-configured.
The module MAR30/MGR30 is furnished with a boot loader for installing new firmware. Fig. 76 The normal function of the module is deactivated in boot loader mode. This mode should therefore be used only by MSA service personnel! Configuration MHS30 No configuration Configuration MBC20 Module The MBC20 module is shipped factory-configured.
Installation WARNING! The normal function of the module is deactivated in the boot loader mode. This mode should therefore only be used by the MSA service personnel! Fig. 77 Configuration of the MBC20 Module Configuration MBT20 Module No configuration Configuration in the SUPREMATouch menu...
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Installation Fig. 78 View of the MRC Module X3 -X7 = 20-pin connection for relay modules MRO 8/MRO 16 Unused relay module connections have to be fitted with MRD modules. Module use/connection On each MRD module one resistor is connected in series with a light-emitting diode to provide the load for the MGO module.
Installation 12.7 System Configuration (Hardware) Slot Assignments After all modules have been configured (or after their configuration has been checked), insert all required modules into the racks or push them from behind onto the contacts and fasten in place mechanically with the retainers provided. Assignment: Front: ...
Installation Slots in the Rack Slots 1–3: slots for MCP and/or MDC modules only Slots 4–5: slots for MDA modules only (deprecated) Slots 6–13: slots for INPUT/OUTPUT modules Slots 14–15: slots for INPUT/OUTPUT (but no MAI) modules only MAI/MAR modules INPUT: MBC modules MGI/MGR modules...
Installation A MAT module covers 2 slots; a MRO8 module covers 3 slots. The following combinations of modules installed in the front and in the rear are possible or required: Assignment of the Connection Modules Front Rear MCP module MST module MAT module (direct connection of sensors) MUT module (connection to the MAI module MAT TS module or the MGT40 TS module for remote connection of sensors)
Installation MGO Module/Maximum Loads Normal current of a driver output 0.3 A Maximum current of a driver output 1.0 A Maximum current for 8 driver outputs 4.0 A (8 x 0.5 A) (a MGO module has each 5 driver ICs with each 8 driver outputs) Maximum current total of all currents loads of a MGO module (one MGO 12 A (40 x 0.3 A) module is disposing of 40 driver outputs)
Installation Standard System with 64 Inputs/8 Common Alarm Relays Fig. 84 Configuration example 3 Standard System with 32 Measurement Sites, Redundant Design Fig. 85 Configuration example 4 12.8 Systems Consisting of Several Racks Systems with Central Recording of Measuring Values In systems with several racks, which are not isolated from each other, the following points should be kept in mind: •...
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Installation For connections and terminal assignment see Chapter 12.13 "System Ports (MST Module)". NOTICE The system fault relay must be connected and monitored for all racks! Connection of 2 racks: The CAN terminating resistor at Rack 1 is not set, at Rack 2 it is set. Connection of 3 racks: rack 1 rack 2...
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Installation With two or n satellites: SUPREMA central SUPREMA satellite 1 CAN bridge SUPREMA satellite 2 CAN bridge SUPREMA satellite n CAN bridge Fig. 88 System with multiple satellites and CAN bridges Connection Information: Fig. 89 Connection CAN-Bridge CBM The terminating resistor of rack 1 must be deactivated, and a 120 Ohm resistor connected between terminal 2 and 4, NET 0, of the CAN connection.
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Installation SUPREMA CAN Bridge CBM If a satellite is operated with a cable length > 20 metres, a SUPREMA CAN BRIDGE CBM must be provided. It is necessary for galvanic isolation, the matching of bit rates and the filtering of CAN Identifiers (data reduction).
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Installation Baud rate setting at the satellite rack Measuring points Distance in m Bit rate setting in kbit/s 1–64 0–800 65–128 0–400 129–256 0–200 The parameter setting of a CAN bridge for the CAN bus B is carried out the same way as the parameter setting for the CAN bus A.
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Installation With 2 or n satellites and a LWL converters: SUPREMA central SUPREMA satellite 1 Fibre Optic ≤ 2000m CAN bridge CAN/Fibre Optic CAN/Fibre Optic converter converter SUPREMA satellite 2 Fibre Optic ≤ 2000m CAN bridge CAN/Fibre Optic CAN/Fibre Optic converter converter SUPREMA satellite n...
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Installation Fig. 94 LWL converter connector allocation Terminals/LEDs of the LWL Converter Fig. 95 LWL converter terminals/LEDs Voltage supply: 24 VDC Voltage supply: 0 VDC Connection switching contact (onlybase module) Connection switching contact (onlybase module) CAN connection: Shield (onlybase module) CAN connection: GND (onlybase module) CAN connection: C_High (onlybase module) CAN connection: C_Low (onlybase module)
850 nm (B-FOC) 2.5 dB/Km 2000* * Other line lengths after consultation with MSA. For use with the SUPREMATouch, multi mode fibers are required. For further technical data and operating conditions, see the LWL Converter Manual. 12.9 Connecting the Sensors WARNING! Always switch off the system power supply before connecting the sensors.
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These sensor poisons are for example Silicone, Silane compounds, Hydrogen Sulphide, Sulphur compounds. If in doubt, immediately contact an MSA employee who must determine the possible presence of sensor poisons and suggest alternative measurement procedures.
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Installation For the 3-wire operation of the passive WT sensors, provide bridges: Terminal 1–2: BR K-K’ Terminal 4–5: BR D-D’ If wire jumpers cannot be installed at the terminals, they can be provided on the rear of the MAT module in the form of solder bridges. (next to the ribbon plug of the MAT TS module). (Chapter 12.6 "Module Configuration") SUPREMATouch...
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Installation MGT40 TS Module/Terminal Assignments for Sensor Connections to MAI Module MGT40 TS Catalytic/ Catalytic/ Semicon- Measurem. active/ active/ Module passive passive ductor/ Point No. 2-wire 3-wire Terminal No. 5-wire 3-wire 4-wire K’ (white) signal signal +M (white) K’ (brown) K (brown) +24 V +24 V...
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Installation MGT40 TS Module/Allocation MAT–MGT connections MAI Module Measurement Point No. MAT Terminal No. MGT40 TS-Module Terminal No. SUPREMATouch...
Installation Fig. 97 MGT40 TS Module 12.10 Connecting the Relay Outputs The function of the individual relay modules is described in detail in Chapter 11 "Modules". Depending on the application, the following relay modules can be used: MRO8 module 8 common alarm relays on the racks. Connection of 5 relay modules (MRO 8 TS modules), MRC TS module installed on mounting rail.
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Installation NOTICE To ensure the safe use of each relay, the alarm and failure relays of the SUPREMATouch system must be used in the following condition: 1. Relay under power 2. Alarm or fault contact is closed This ensures that the relay contacts will give a failsafe signal at power fail or line disconnection To ensure safe relay contact operation the relay output must be fused to get a overload protection.
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Installation Additional Relay Outputs If more relay outputs are required, MRO8 TS modules are used together with the MRC TS module (mounting rail installation). Remember that the first 8 switching outputs of the first MGO module in the system are permanently assigned to the common alarms. Thus the first MRO8 TS module which is connected by way of the MRC TS module to the first MGO module in the system is always assigned to the 8 common alarms.
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Installation Relay Inhibit • By connecting a switch to the LOCR contact of the MRC TS module, all of the relays of the connected MRO8 TS modules can be inhibited simultaneously. • Individual relays cannot be inhibited in this way. The only way to inhibit an individual relay is to inhibit the associated input (Chapter 12.6 "Module Configuration").
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Installation MRO10 8 TS Module The terminals are assigned as follows: Relay No. Terminal No. Contact SUPREMATouch...
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Installation MRO20 8 TS Module The terminals are assigned as follows: Relay Number Terminal Contact SUPREMATouch...
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Installation Relay Number Terminal Contact MRO10/MRO20 16 TS Module The terminals are assigned as follows: Relay Number Terminal Contact NO 1 NO 2 NO 3 NO 4 NO 5 NO 6 NO 7 NO 8 NO 9 NO 10 NO 11 NO 12 NO 13 NO 14...
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Installation Fig. 100 MRO8 TS Module Relay monitoring All relay outputs of the MGO20 are checked for the presence of all relays. If at the MRC module not all relay modules are attached, then a dummy (MRD module) must be used for each missing module, so that the relay monitoring does not generate an error.
Installation Terminal Assignment: System Fail Relay and Terminal Assignment X 601 Terminal No. Contact Break contact relay 1 Centre contact relay 1 Make contact relay 1 Break contact relay 2 Centre contact relay 2 Make contact relay 2 NOTICE Both system fail relays must be interconnected to ensure that the failure report is triggered already when one relay is de-activated.
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Installation NOTICE The load limits described in Chapter 12.7 "System Configuration (Hardware)" must be met! Switching outputs are run as "open-collector" outputs, that is, an internal transistor of SUPREMATouch switches the negative connection of the demand while the positive connection of the load is to be connected directly to the 24 V supply.
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Installation Fig. 103 MGT40 TS Module The cables must be screened if there is a risk of excessive electromagnetic loads (Chapter 12 "Installation"). MHD TS Module (High Driver) • The MHD uses 10 IC drivers for driving 40 capacitive or inductive outputs (output 1–4, 5–8, 9– 12 etc.).
Installation Fig. 104 MHD TS Module Connection (Switching outputs inverted) Fig. 105 MHD TS Module 12.12 Connecting the Analog Outputs Analog outputs can be used to generate external records of the sensor signals using the MAO module that supplies an electrically isolated 0–20 mA output current. Each MAO module offers 8 analogue outputs that follow the level of the sensor signal.
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Installation The analogue signals can be accepted directly on the rack at the terminals of a MAT module plugged into the rear of the rack. Fig. 106 MAT Module/MAT TS Module, connector plug Terminal No. 1 Terminal No. 2 Terminal No. 3 Terminal No.
Installation 12.13 System Ports (MST Module) The system expansions and system connections described in the following can be realised by using the MST module, plugged into the rear of the rack. Fig. 108 MST Module Connections Fig. 109 SUB-D pin assignment For simplification of the CAN bus connection at systems with several racks, the MST module has been revised.
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Installation Plug Assignment: Plug Name Terminal No. Assignment CAN_L X13, X15 CAN A CAN_H CAN_L X14, X16 CAN B CAN_H Tab. 110 MST Module, Pin Assignment, CAN Bus Ports Only screened (>80 % coverage) CAN-cables may be used. These must have separate cable screen, which is connected to the plug housing.
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Installation The pin assignment of the RS232B port is given in the following table (see also figure Fig. 109 "SUB-D pin assignment"). Connect the screening to the pin housing. Socket No. Assignment Tab. 112 RS232B, Pin Assignment When a signal event occurs (alarm, fail, the following information is transmitted by default in a single line through this port to a printer: Fig.
Installation Acknowledge Terminal (Reset Horn Relay) The horn relay can be reset via terminals 5 and 6 by closing a contact (key, etc.) (same function as the ACKNL key on the front panel). MST Terminal 6: HACK MST Terminal 5: GND WARNING! For safety reasons, the SUPREMATouch and the accessed/accessing devices should be used in a distinct, separated network!
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Installation Power Requirement of the Sensors and Cables DF-8250 1.5 W 0.05 W, max. DF-8502 0.1 W DF-9500 not applicable DF-9200 not applicable SafEye 8 W** 0.1 W GD10 3.5 W 0.05 W, max. Ultima X 0.1 W Ultima X IR 0.1 W DF-8510 0.65 W, max.
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Installation Connection of the DC-Voltage Supply (MIB Module) The system is supplied with 24 VDC (19.2–32 VDC). There are 3 pairs of connection terminals on the MIB module, so that the supply can originate from 3 different sources (redundancy). The supplies are functionally equivalent, but the order in which the power is drawn is prioritised: = EXT, 2 = INT, 3...
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Installation BAT Connection (Continuous Battery Power Supply) • Continuous battery power supply for all units in a rack (21–28 VDC). • If the internal and/or the external power supply unit fails, the system is supplied from here • Maximum supply current, 20 A. Connection of the Internal Rack Power Supply Unit (MSP Module) The system can be supplied by the power supply built into the rack.
Installation CAUTION! Before turning on the line voltage during the start-up procedure, reinstall the Plexiglas cover over the connection terminals of the MSP module in order to prevent any risk of accidental contact with the line voltage. 12.15 Labelling Concept Labelling fields are provided on the various modules for the numbering of the plug-in modules, the connector plugs, and connected inputs and outputs.
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Installation Fig. 117 Labeling of the slots in the 1st rack Connection and Terminal Modules on the Rack A free labelling field is provided for the modules plugged into the rear of the rack (MRO 8, MAT, and MUT modules). A possible labelling system: Assignment: Front:...
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Installation MAT (TS) Connector Plug A free labelling field is provided on the bottom of the connector plug of the MAT and MAT TS modules. Figure 120 shows a possible labelling system. Rack: No. of the rack on which the MAT (TS) module is mounted Position: No.
NOTICE If this procedure is not completed in 5 minutes, check the installation again and, if necessary, call in an MSA service technician to correct the problem. 13.3 System Configuration/Parameterisation The required configuration/Parameterisation can be created via the MDO (see chapter 4 "Entering System Parameters") or with the PC program "SUPREMA Manager".
NOTICE If errors occur during start-up which cannot be corrected with the System Fail Messages table in chapter 6.4 "System Fail Messages" or the entries in the logbook, call in an MSA service techni- cian to correct the problem. In order to avoid false alarms during the commissioning of sensors, MSA recommends locking all affected measuring points before starting.
Connecting Peripheral Equipment Connecting Peripheral Equipment To simplify operation (especially the configuration) of the SUPREMATouch, a PC or laptop with operating software can be connected using different connectors. A protocol printer can be connected via the RS232-B interface on the MST. 14.1 Connecting a PC/Laptop For this connection, either the RS232-A or USB port on the MST20 module or the RS232/USB port on the MDO-20 module can be used.
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Connecting Peripheral Equipment Fig. 122 MST Module, RS232-port For connecting the PC/laptop, an USB and alternatively a serial interface (RS232) is provided. The serial interface of the PC/laptop must be configured in accordance with the following specifi- cations: • RS232 configuration (COM1): 19200 baud (by setting DIP switch S200-4 on the MDO, the baud rate can be changed to 115200 baud), 8 data bits, 1 stop bit, parity none Operating Software PC operating software "SUPREMA Manager”...
Connecting Peripheral Equipment 14.2 Connecting a Protocol Printer For continuous recording of events, a protocol printer can be connected to the RS232-B port on the MST module. The MST module is mounted on the rear of the rack, behind Slot 1–3. Fig.
Connecting Peripheral Equipment 14.3 Bus Connection To connect the SUPREMA system to existing industrial control systems, it is necessary to commu- nicate with other data buses for processing of measuring values, alarms/failures. The signal conversion necessary is realised by SUPREMA gateways. Two gateways per CAN channel can be connected.
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Connecting Peripheral Equipment Connection to the SUPREMA: Fig. 126 Connection Suprema Gateway CAN/Profibus DP The CAN terminating resistor of BGT 1 has not been set. At the CAN bus terminal (from 2 to 4), a 120 Ohm resistor is connected together with the CAN cable. Technical Data Nominal voltage: 24 V/DC ±...
Redundant Systems Redundant Systems 15.1 Application/Function Safety For the safety functions of gas warning measuring instruments, the European standards EN 60 079-29-1, EN 50 104, EN 50 271 and EN 50 402 apply for the monitoring of combustible gas and vapors as well as oxygen. Additionally, if systems are using microcomputers, EN 61 508 must be considered regarding func- tional safety in a measuring and control application.
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Redundant Systems Fig. 127 Circuit Diagram Rack System (non-redundant) SUPREMATouch...
Redundant Systems 15.3 Design of the Redundant System Rack Components In the non-redundant version, the system consists of only one channel (channel A). By retrofitting modules for channel B, the system can be designed to be redundant in one rack for up to 64 measuring points.
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Redundant Systems Fig. 128 MAI Module with MAR Module Installation of MCP Module The second MCP module must be plugged into rack position Slot 2. Before plugging in the modules, the SUPREMA system must be voltage-free. These modules are operated as CAN B, a hardware configuration is not necessary. Output Drivers/Relay Outputs The MGO modules provide switching outputs (24 V DC / 300 mA, short-circuit safe and overload safe) for controlling information and alarms (LEDs, relays, solenoid valves etc.).
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Redundant Systems Connection MRO8 TS Module On redundant systems, the outputs of 2 MGO modules must always be connected (channel A + B). The 40 driver outputs of the MGO modules are connected to the MRC TS modules of Plug A using a 40-way ribbon cable via MUT modules on the rear side of the rack.
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Redundant Systems Fig. 130 Connection MRO16 TS Redundant Module Relays specified are connected in series to effect hardware redundancy. The relays 1–8 are selected by CAN A (MCP A), the relays 9–16 by CAN B (MCP B). Fig. 131 MRO16 TS Module MAO Module The MAO module does not support redundancy, therefore retrofitting of MAO modules is not necessary.
Redundant Systems This module is checked for safety-related applications up to and including SIL3. For detailed information on use, operation and Technical Data, see the operating and mainte- nance instructions for logic extension MLE10 (Mat-no. 10056386). 15.4 Start-Up The data stored in every MCP and MDO module contains information on system configuration, i.e.
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Redundant Systems Function Required LED BAT BAT = used LED IBR IBR ON SOCKETS LED ZER UY ON SOCKETS LED SIG UA ON SOCKETS LED of connector strip Signal Request FLASHING *= Rack operation via INT terminals Check of the Signal Processing/Alarming After a successful start-up and setting of the system parameters, a functional check must be carried out: •...
Detection; Flame: Flame Detector) NOTICE Other types of sensors may be operated in conjunction with the only after consulting with MSA. Individual sensor connections are described in the following chapters. Passive detectors and transmitters are monitored by SUPREMATouch for open or short circuits and these failures are reported as listed.
Sensor Data For active transmitters, the input current signal is monitored, so that each failure is detected and reported by the SUPREMATouch system. For further information on the sensors, see the Operating and Maintenance Instructions for the individual sensor types. NOTICE For passive detectors, the requirements according to EN 60079-29-1a are fulfilled if in 3-wire operation mode the output resistance does not exceed 1.7 Ohm per lead or 3.4 Ohm per loop.
Sensor Data Open-circuit at the MAT (TS) Wire -X1/1 Wire -X1/2 Disconnect plug of MAT (TS) Module Failure indication Open-circuit at max. cable Wire -X1/1 Wire -X1/2 length Failure indication Short-circuit at the MAT (TS) Wire -X1/1/ -X1/2 Module Failure indication Short-circuit at max.
Sensor Data Open-circuit at the MAT Disconnect plug Wire -X1/1 Wire -X1/2 Wire -X1/4 (TS) Module of MAT (TS) Failure indication Open-circuit at max. Wire -X1/1 Wire -X1/2 Wire -X1/4 cable length Failure indication Short-circuit at the MAT Wire -X1/1/ - Wire -X1/2/ - Wire -X1/1/ -X1/2 (TS) Module...
Sensor Data Open-circuit at the MAT Disconnect plug Wire -X1/1 Wire -X1/4 (TS) Module of MAT (TS) Failure indication Open-circuit at max. Wire -X1/1 Wire -X1/4 cable length Failure indication Short-circuit at the MAT Wire -X1/1/ -X1/4 (TS) Module Failure indication Short-circuit at max.
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Sensor Data Connection data Cable diameter 7–12 mm Cross section per wire allowed 1.0–2.5 mm Connection box Ex d 2 x 3/4“ NPT Order No.: 10051080 Connection box Ex e 2 x M25 x 1.5 mm Order No.: 10051091 Conditions for use Mounting Wall mounting II 2G Ex d IIC T4 (-40 °C to +90 °C)–ST...
Sensor Data Open or Short Circuit Fault Indication: Signal fail (FAIL-LED) Alarm LEDS, Signal exceeded, Signal fail (FAIL-LED) XXX= only alarms XXXX= no influence on operation Open-circuit Wire Wire Wire Bridge Bridge Disconnect plug at the MAT -X1/2 -X1/3 -X1/4 -X1/1 /-X1/2 -X1/4 /-X1/5 of MAT (TS)
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Sensor Data CAUTION! Before connecting measuring head, reduce sensor current to minimum The cable screen is only connected to the SUPREMA.Alternatively, the bridges -X1/1 -X1/2 and - X1/4 -X1/5 can be set as solder bridges on the MAT10 resp. MAT10 TS module. Connection module MAI30/passive/5-wire/Constant current/Preadjustment required Sensor simulation...
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Sensor Data Start-up Preadjustment required before first calibration and when changing sensor Connect the digital multimeter to the test sockets on the MAI module. Bridge current 310 mA setting: Zero adjustment Preadjustment Zero setting Ua = 400–450 mV by zero gas: Measuring range level Ua = 1950–2100 mV Sensitivity adjust- or with the value of the existing gas concentration...
Sensor Data 16.6 Series 47K-HT (3-wire) Order No.: according to order sheet Fig. 137 CAUTION! Before connecting measuring head, reduce sensor current to minimum The cable screen is only connected to the SUPREMA.Alternatively, the bridges -X1/1 -X1/2 and - X1/4 -X1/5 can be set as solder bridges on the MAT10 TS module. Connection module MAI30/passive/3-wire/Constant current/Preadjustment required Sensor simulation...
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Sensor Data Conditions for use Certificate/Sensor INERIS 03 ATEX 0208 100 x 100 x 100 mm400 g-40 °C to +55 °C (T5)/- Dimensions W x D x HWeightTemperature 40 °C to +40 °C (T6) Terminal box Ex e 2 x M25 x 1.5 mmDimen- sions W x D x H KEMA 99 ATEX 385390 x 90 x 75 mm490 g-20 °C Weight...
Sensor Data Short-circuit at the MAT Wire Wire Wire (TS) Module -X1/2/ -X1/3 -X1/2/ -X1/4 -X1/3/ -X1/4 Failure indication Short-circuit at max. Wire Wire Wire cable length -X1/2/ -X1/3 -X1/2/ -X1/4 -X1/3/ -X1/4 Failure XXXX indication At output resistance0–1.7 Ohmper wire 16.7 Series 47K-HT (5-wire) Order No.: according to ordering information Fig.
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Sensor Data Connection data Connection box II 2 G Ex e II/PTB 00 ATEX Order No.: 10062674 1063 with cable inlet Ex e II KEMA 99 Wall angle bracket with connection of potential Order No.: 10048829 equalization Constant cable length of sensor 2.0 m Conditions for use Mounting...
Sensor Data Open-circuit Wire Wire Wire Wire Wire Disconnect plug of at the MAT -X1/1 -X1/2 -X1/3 -X1/4 -X1/5 MAT (TS) (TS) Module Failure indication Open-circuit Wire Wire Wire Wire Wire Disconnect plug of at max. cable -X1/1 -X1/2 -X1/3 -X1/4 -X1/5 MAT (TS)
Sensor Data Connection data Maximum nominal current 42 mA Maximum nominal voltage 22 V Power consumption Ø 1.5 W (including cable length) Cable type 2-core, 80 % screened Maximum loop resistance 10 ohms (cable resistance) Maximum cable length 400 m (1.5 mm cross section per wire) Cross section per wire allowed 0.5–2.5 mm...
Sensor Data 16.9 Push-Button Detector (not explosion-proof) (without safety barrier) Fig. 140 Push-button detector Se Tec DKM-KR42 with LED max. 20 piecesConnect according to diagram inside the push-button detector End of Line Resistor 2K2 / 0.5 W according to connection diagram inside the detector The cable screen is only connected to the SUPREMA.
Sensor Data Simulation Effect Normal operation Normal operation END OF LINE resistor 2K2connected according to circuit diagram Alarm END OF LINE resistor 2K2 connected according Alarm message to circuit diagramConnect resistor 1.0 K 1% 0.5 W between terminals 3 and 4 RESET Alarm message disappears, normal opera- tion.After max.
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Sensor Data Conditions for use Mounting Wall mounting Ingress protection IP 54 according to DIN 400 50 Explosion protection Certificate BASEEFA 03ATEX0084X Temperature -20 °C to +55 °Cv Humidity Pressure Weight approx. 1100 g Dimensions 120 x 125 x 75 mm Housing material Aluminium, pressure-resistant Simulation of normal operation / Alarm / RESET / Open or short-circuit fault indication:...
Sensor Data 16.11 Ex-Fire Detector Apollo Series 60 with Barrier Z 787 and MTL 710pressure-resistant Fig. 142 Connect according to manufacturer´s specification for Apollo Series 60: SERIES 60 INTRINSICALLY SAFE SYSTEM DRAWING Z209883. Carry out installation according to NFPA 72. Only the mounting support Order No.
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Sensor Data Conditions for use Housing material Plastic Simulation of normal operation / Alarm / RESET / Open or short-circuit fault indication: Simulation Effect Normal operation Normal operation External power supply 23–32 V connected according to circuit diagram END OF LINE resistor 2K2 connected according to circuit diagram Connect resistor 10 K 0.5 Wbetween terminal 1 Voltage of terminal 1–2 shall be <0.1 V...
Sensor Data 16.12 Explosions-Proof Fire Detector CERBERUS DO1101EX/DT1101EX with Barrier Z 787 Fig. 143 Connect according to manufacturer´s specification. CERBERUS DO1101EX / DT1101EX: Document No. e1469. Only the mounting support Order No. 45681-207 specified in the data sheets must be used. For each detection zone circuit, max.
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Sensor Data Simulation of normal operation / Alarm / RESET / Open or short-circuit fault indication: Simulation Effect Normal operation External power supply 23–32 V connected according to circuit diagram Normal operation END OF LINE resistor 2K2 connected according Voltage of terminal 1–2 shall be <0.1 V to circuit diagram Connect resistor 10 K 0.5 W between terminal 1 and 2...
Sensor Data 16.13 Explosion-Proof Push-Button Detector with Barriers MTL 728 and MTL 710 Fig. 144 Connect push-button detector according to manufacturer´s specification.MEDC NG16 6JF Type BGI. WIRING DIAGRAM BGE/I/W + PBE/IWContact type: NORMALLY OPEN (terminals 2-3 inside the detector). Carry out installation according to NFPA72With resistor 1.8 KW / 0.5 W in series with the contact;...
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Sensor Data Simulation Effect Normal operation External power supply 23–32 V connected according Normal operation to circuit diagramEND OF LINE resistor 2K2 Voltage of terminal 1–2 shall be <0.1 V connected according to circuit diagramConnect resistor 10 K 0.5 W between terminal 1 and 2 Alarm External power supply 23–32 V connected according Alarm message...
Sensor Data 16.14 Explosion-Proof Fire Detector Apollo Series 60 with Barriers MTL 728 Fig. 145 Connect according to manufacturer´s specification Apollo Series 60: SERIES 60 INTRINSICALLY SAFESYSTEM DRAWING Z209883. Carry out installation according to NFPA72.Only the mounting support Order No. 45681-207 specified in the data sheets must be used.For each detection zone circuit, max.
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Sensor Data Simulation Effect Normal operation External power supply 23–32 V connected Normal operation according to circuit diagramEND OF LINE resistor Voltage of terminal 1–2 shall be <0.1 V 2K2 connected according to circuit diagramCon- nect resistor 10 K 0.5 W between terminal 1 and 2 Alarm External power supply 23–32 V connected according to circuit diagramEND OF LINE resistor...
Sensor Data 16.15 Explosion-Proof Fire Detector CERBERUS DO1101EX/DT1101EX with Barriers MTL 728 and MTL 710 Fig. 146 Connect according to manufacturer´s specification. CERBERUS Document No. e1469Tyco M600 Series smoke and heat detectors. Document 01B-04-D12 Issue 1, Date 7/02 Only the mounting support Order No. 45681-207 specified in the data sheets must be used.
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Sensor Data Conditions for use Housing material Plastic Simulation of normal operation / Alarm / RESET / Open or short-circuit fault indication: Simulation Effect Normal operation External power supply 23–32 V connected Normal operation Voltage of terminal 1–2 shall according to circuit diagramEND OF LINE be <0.1 V resistor 2K2 connected according to circuit diagramConnect resistor 10 K 0.5 W between...
Technical Data Technical Data System Data Racks per system 1–8 Number of inputs - per system: 1–256 - per rack: up to 64 Switching output/relay outputs 0–512 Analog outputs 0–20 mA 0–256 • 320 x 240 pixel color display Operation and Display •...
Technical Data 17.1 MAI30/MGI30 Module: Analog Input Unit Operating voltage feed (3 x 24 VDC) 18.5–32 VDC Internal power draw typically 70 mA Allowable total power draw 3 A, maximum (with 8 sensor module) Plug connector 96-channel VG terminal strip (leading contacts for power supply) Temperature range 5 °C to 55 °C...
Technical Data 17.5 MBC Module: Bus Communication • Connection to external buses (function is software dependent) Operating voltage feed (3 x 24 VDC) 14–32 VDC Operating current 100 mA Temperature range 5 °C to 55 °C Humidity 0–90 % relative humidity noncondensing Dimensions 100 x 160 mm Weight...
Technical Data Output current (all outputs ON, per output) 500 mA Output current (1 output ON) Total current of all outputs of one driver IC Plug connector 96-channel VG terminal strip (leading contacts for power supply) Temperature range 5 °C to 55 °C Humidity 0–90 % relative humidity noncondensing Dimensions...
Technical Data 17.13 MRC TS Module: Relay Connection Relay operating voltage (INT, EXT, BAT) 19–32 VDC Relay operating current 7 mA Relay operating current 5 x MRO 8 TS 280 mA Relay operating current 5 x MRO 16 TS 560 mA Temperature range 5 °C to 55 °C Humidity...
Technical Data 17.17 MRO10 16 TS Module: Redundant Relay Output Unit (Rail-Mount Installation) Relay operating voltage 19–32 VDC Relay operating current 7 mA Contact type normally open Contact load capacity see relay contact data Temperature range 5 °C to 55 °C Humidity 0–90 % relative humidity noncondensing Dimensions...
Technical Data Relay Contact Data (MRO 20-8(16)-TS) Maximum switching voltage AC 250 / 400 VAC Nominal current Maximum switching power - AC voltage 2000 VA - DC voltage (from load limit curve) 24 VDC/5 A 50 VDC/5 A 100 VDC/0.4 A Minimum switching power 24 VDC/100 mA 17.21 MRO10 16 TS SSR...
Technical Data 17.23 MST20 Module: System Terminals Maximum allowable wire cross section 1.5 mm Temperature range 5 °C to 55 °C Humidity 0–90 %1.5 relative humidity noncondensing Dimensions 125 x 76 mm Weight 190 g 17.24 Relay Contact Data (MRO10) Maximum switching voltage 250 VAC 250 VDC...
Ordering Information Ordering Information 19.1 Modules and Accessories Description Part No. SUPREMA CAN Bridge CBM (29 Identifier) 10034641 SUPREMA CAN bus Cable, 0.5 m, D-SUB, female/male 10030084 SUPREMA CAN bus Cable, 5 m, D-SUB, female/male 10030083 SUPREMA CAN bus T-Piece 10030080 SUPREMA CAN/LWL 10052948...
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