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Emerson InSinkErator 55 Instruction Manual page 2

Standard food waste disposer

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English only (Australia, New Zealand, UK, Hong Kong, and Ireland)
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for Australia and New Zealand
www.insinkerator.com
©2009 InSinkErator, a division of Emerson
Electric Co. All Rights Reserved.
for UK/Hong Kong/Ireland
FOOD WASTE DISPOSER INSTALLATION, CARE & USE MANUAL
Food waste disposers provide an environmentally responsible alternative to transporting food waste to landfills. And they can help reduce
greenhouse gas emissions. At capable wastewater treatment plants, food waste can be converted to biosolids and used as fertilizer. Capable
plants can also capture methane gas and recycle it as an energy source. (Check the plant in your area.)
Read through the entire Installation, Care & Use manual before installing the disposer. Determine which of the tools, materials, and
accessories you will need before you begin. Make sure you have all necessary disposer parts before installing the disposer.
NOTE: The Evolution models grind much finer than any other disposer. For this reason you may notice that it takes a little longer to grind
some food waste. Due to the Evolution 200 model's microprocessor, users will experience a fractional second delay when starting on all
Evolution 200 models. This is completely normal.
NOTE: In Australia, all plumbing and electrical work must be completed by a qualified tradesperson. This product may require approval of the
relevant regulator and/or the sewerage system operator. Disposer must be installed to AS/NZS 3500.2 standard requirements.
NOTE: Make sure that the installation of this appliance is allowed by the authorities.
TOOLS & MATERIALS YOU WILL NEED:
Slotted Screwdriver, Adjustable Pliers, Safety Glasses
TOOLS, MATERIALS, AND ACCESSORIES YOU MAY NEED:
Phillips Screwdriver, Drain Auger, 9.5 mm Electrical Clamp, Wire Nuts (2), 38 mm Drain Trap, 33 mm Hole Drill, Hammer, Hacksaw, Water Hose
Clamp, Pipe Wrench, Copper Earth Wire, Dishwasher Drain Connection Kit, Electrical On/Off Switch, Drain Tube Extension
PARTS LIST (May vary depending on model)
MOUNTING ASSEMBLY
DISCHARGE ASSEMBLY #1
DISCHARGE ASSEMBLY #4
1a. Strainer Basket and Plug
(Australia Model LC-50 connected to
(Evolution models)
(Evolution models)
16. Hose Clamp
Caroma Connector not supplied)
1b. Stopper (Models 65, 55, 45, LC-50)
17. Black Elbow Discharge Tube
26. Bolt (1) 19 mm 1/4-20 UNC
2. Sink Flange
(38 mm diameter/Evolution flange)
27. Metal Flange (Use to connect
3. Rubber Gaskets (2)
18. Straight Discharge Tube 40.3 mm OD
to proper Caroma Connector)
4. Fiber Gasket (optional)
(Australia installation only)
28. Metal Washers (2)
5. Backup Ring
29. Nuts (2)
DISCHARGE ASSEMBLY #2
6. Mounting Ring
30. Rubber Gasket
(Models 65, 55, 45)
7. Screws (3)
19. Bolts (2) 13 mm 1/4-20 UNC
DISCHARGE ASSEMBLY #5
8. Snap Ring
20. Rubber Gasket
(Australia Models 65, 55, 45; connected to
DISPOSER
21. Metal Flange
Caroma Connector not supplied)
9. Sound Baffle (Evolution models,
22. White Elbow Discharge Tube
26. Bolts (2) 19 mm 1/4-20 UNC
Model 65)
(38 mm diameter/non-Evolution flange)
28. Metal Washers (2)
10. Mounting Gasket/Splash Baffle
DISCHARGE ASSEMBLY #3
30. Rubber Gasket
11. Lugs
(LC-50 for household installation)
12. Lower Mounting Ring
23. Bolt (1) 19 mm 1/4-20 UNC
13. Dishwasher Inlet
24. Rubber Gasket
14. Discharge Outlet
25. Metal Flange
15. Wrenchette
22. White Elbow Discharge Tube
(38 mm diameter/non-Evolution flange)
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicated a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
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3
(Evolution) 200-1, -3
34.4 cm 18.5 cm 6.4 cm
23.4 cm 16.8 cm
(Evolution) 100-1, -3
31.2 cm 17.1 cm
6.4 cm
20.5 cm 16.8 cm
Model 65-1B, -3B
31.8 cm 16.8 cm
6.4 cm
18.5 cm 13.1 cm
Model 55-1B,
31.8 cm 16.8 cm
6.4 cm
17.3 cm
13.1 cm
-1B A/S, -3B, -3B A/S
Model 45-1B,
31.8 cm 16.8 cm
6.4 cm
15.9 cm 13.1 cm
-1B A/S, -3B
LC50-12, -13
36.9 cm 19.3 cm
6.4 cm
20.6 cm 14.9 cm
2
230-240V, 50Hz
220-240V, 50Hz
2.1
1
3
CHECK INSTALLATION DIMENSIONS
REMOVE EXISTING DISPOSER
1. Disposer Height
2. Distance from bottom of sink bowl to centerline of discharge outlet.
(Add 12 mm when stainless steel sink is used.)
To avoid personal injury, do not position your head or body under
3. Distance from centerline of the discharge outlet to end of
disposer; the unit could fall during installation.
discharge tube.
4. Disposer Width
5. Distance from disposer vertical centerline to centerline of
trap connection.
To properly drain and prevent standing water in the disposer, the waste
• To avoid electrical shock, disconnect power before installing or
pipe entering the wall must be lower than the disposer discharge outlet.
servicing disposer. Turn off electrical power at fuse box or circuit
2
breaker or if equipped unplug disposer electrical power plug from
DISASSEMBLE NEW DISPOSER
wall outlet.
MOUNTING ASSEMBLY
• Improper connection of equipment earth (grounded) conductor
can result in electric shock.
PERSONAL INJURY
Wearing safety glasses is recommended during the installation of
the food waste disposer.
1. Turn mounting assembly over (see Figure 2.1) and loosen three
mounting screws (1) until you can access snap ring (2).
2. Use screwdriver to pry snap ring off of sink flange. Mounting
assembly will now come apart.
3. Set mounting assembly aside. This will be used in Instruction 5.
IF REPLACING AN EXISTING DISPOSER,
CONTINUE WITH INSTRUCTION 3.
IF THIS IS A FIRST TIME INSTALLATION,
SKIP AHEAD TO INSTRUCTION 4.
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1. If your disposer is equipped with an electric plug and cord
connection, unplug power plug from electrical wall outlet.
PERSONAL INJURY
If your disposer is not equipped with an electrical plug and
cord connection, contact an electrician to disconnect the old
disposer plus install an earth (grounded) electrical wall outlet for
the new disposer connection that must be compliant to all local
electrical codes.
2. Disconnect drain trap from disposer waste discharge tube with
adjustable pliers (see Figure 3.1). Also disconnect dishwasher drain
ELECTRICAL SHOCK
connection, if applicable.
3. Support disposer with one hand and insert end of wrenchette or
screwdriver into right side of one mounting lug on lower mounting
ring (see Figure 3.2). Lift disposer slightly and remove from mounting
by pushing or pulling wrenchette or screwdriver to left (disposer may
be heavy; provide support).
4. Loosen three mounting screws, pry snap ring off with screwdriver,
and remove old mounting assembly (see Figure 3.3). Some mounting
assembly removal requires additional tools.
5. Push old sink flange up through sink hole (see Figure 3.4). Skip ahead
to Instruction 5.
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4
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5
5.1
4
6
DISCONNECT SINK DRAIN
CLEAN SINK WASTE PIPE
1. Loosen nut (1) at top of trap (4) with pipe wrench (see Figure 4.1).
Failure to clean sink waste pipe line may result in waste pipe blockage.
2. Loosen nut (2) at top of extension pipe. Remove extension pipe.
1. Remove trap. (See Figure 6.1)
3. Loosen nut (3) at base of sink flange.
2. With drain auger, clear away all hardened waste material in horizontal drain line running from drain trap to main pipe.
4. Push sink flange up through sink hole and remove it (see Figure 4.2).
IF YOU ARE NOT CONNECTING A DISHWASHER TO DISPOSER, SKIP AHEAD TO INSTRUCTION 8.
5. Clean sink flange area of any putty or other debris.
NOTE: The sink hole may have to be enlarged to accept the disposer
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sink flange. Sink hole enlargement tools are available from your
DISHWASHER ATTACHMENT AND OVERFLOW CONNECTION
InSinkErator Dealer.
DOES NOT APPLY TO AUSTRALIA/NEW ZEALAND In Australia, it is
5
ATTACH UPPER MOUNTING ASSEMBLY TO SINK
suggested that the dishwasher units be connected to IPLEX/ COROMA
dishwasher spigot for maximum efficiency.
Wastewater from a dishwasher can be plumbed into the disposer
Reference Figure 5.1.
through the inlet access on the upper part of the disposer. There is a
1. Place one of two rubber gaskets (2) under sink flange (1). Ensure sink
plug on the inside of the inlet tube on all models. Once removed, the
hole area is clear of debris and place sink flange/gasket into sink hole.
knockout plug cannot be replaced.
You may wish to place a weighted object in the sink to hold the sink
NOTE: If the dishwasher connection is made without removing the plug,
flange in place. (Place a towel under object to prevent scratching.)
the dishwasher may overflow. (Connections must comply with local
2. Working from under the sink, slip second rubber gasket (2), fiber
plumbing codes.)
gasket (optional) (3) and metal backup ring (4) (flat side up) over the
REMOVE KNOCKOUT PLUG
sink flange.
1. Lay disposer on its side and insert screwdriver into dishwasher inlet so
3. Holding second rubber gasket, fiber gasket (optional) and metal
tip rests on outer edge of knockout plug.
backup ring in place, slip mounting ring (5) over sink flange so it seats
2. Tap end of screwdriver handle with hammer until molded plug breaks
against backup ring.
loose (see Figure 7.1).
4. With the rubber gasket, fiber gasket (optional), backup ring, and
3. Remove loose knockout plug from inside disposer.
mounting ring tight against sink bottom, slide snap ring (7) onto sink
flange until it pops into groove on flange.
5. Tighten three mounting screws (6) up to sink until mounting assembly
is seated tightly and evenly against sink.
InSinkErator Division
InSinkErator Division
Suite 6, Building 6
471 Mountain Highway
Hatters Lane,
Bayswater Vic 3153, Australia
Croxley Green Business Park
Sales Tel: 61 03 9720 5599
Watford HERTS WD18 8YH
Service Tel: 1 300 136 205
United Kingdom
www.insinkerator.com.au
Sales Tel: (0) 1 923 297 880
Service Tel: (0) 800 389 3715
www.insinkerator.co.uk
Evolution 100: Australia Pat. No. 307603, 307769, 308385, and other foreign patents pending
Evolution 200: Australia Pat. No. 307601, 307769, 308695, 308385, and other foreign patents pending
6.1
7.1
7.2
7.3
THE SINK OVERFLOW
The sink overflow may be connected to the overflow tube on the
tailpipe (see Figure 7.2). Remove the overflow connector cap and
blue plastic seal from the end of the overflow tube (see Figure 7.3).
Utilizing the nut, connect the overflow hose to the tailpipe.
NOTE: The straight discharge tube for use in Australia does not
have an overflow connection tube. In the UK, waste trap kit, which
does not include the sink overflow kit, is available from your local
InSinkErator dealer.
(installation continued on reverse)
Parex Industries Ltd.
InSinkErator Division
KAL Group
5 Tolich Place, Henderson
Emerson Electric Co.
4078 Kingswood Road,
P.O. Box 21-102
4700 21st Street
Citywest Business Park
Auckland, New Zealand 0610
Racine, WI 53406-5093
Dublin, Ireland
Sales Tel: 64 9 836 6566
USA
Tel: 01 413 6481,
Service Tel: 0800 200 510
Sales/Service Tel:
01 413 6400
www.parex.co.nz
262-554-3652
Fax: 01 413 6464
www.insinkerator.com/
Email: info@kal.ie
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