Valworx 561020C Troubleshooting Manual

5610 series; 5616 series. multi-voltage on/off electric actuators

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Valworx 5610/5616 series
On/Off Electric Actuators
Models 561020C, 561055C, 561085C, 561020A,
561021A, 561020, 561021, 561055A, 561056A,
561085A, 561086A, 561603A, 561604A
Valworx electric actuators are 100% tested to
ensure trouble free installation and operation.
PROBLEM
Actuator will not open or close during
initial startup
Actuator (valve) will close, but will not
open during initial startup. Slow LED
blink with DC voltage models.
Actuator will not power up, LED on top
of actuator does not turn ON
Actuator runs but does not rotate
LED double blink or blinking orange
Actuator will not complete the cycle
LED blinking on-off, red or green
Doc: iom5610.5616.onoff.trouble.0618
Multi-Voltage On/Off Electric Actuators
POSSIBLE CAUSE
Incorrect wiring of the gray DIN power
connector
No suitable switching device
Incorrect voltage being supplied to actuator
Power supply is not sized large enough
Actuator does not have an isolated circuit or is
connected in parallel with other actuators or
equipment
Controls or controller is not compatible with
the actuator. Leakage current from solid state
relays or contacts may cause actuator
malfunction.
Incorrect wiring of the gray DIN power
connector
Excessive power surge and/or an over voltage
condition. Damaged main circuit board.
Actuator may be in the manual mode
Over-torque (possible valve jam).
Main control board or motor failure
Cornelius, N.C. • USA
Troubleshooting Guide
5610/5616 Series
5610 Series
Rewiring the gray DIN power plug per the
actuator electrical diagram and instructions.
Customer to supply a SPDT mechanical relay or a
3-way 2-position manual switch to open and close
the actuator.
Confirm correct voltage is being applied to the
actuator. Connecting incorrect voltage may
damage the actuator beyond repair. Do not apply
more than 25.2 volts to the 12-24 volt actuators
(24volts +5%).
This is a motor circuit, therefore power supply
should be sized at least 3 times full load current.
Actuator should have its own fused and isolated
circuit. Do not connect actuators in parallel or
with other equipment on the same circuit.
If possible, bench test the actuator without user
controls or controller. This will help determine
whether there is a problem with the actuator or
the input control circuit.
Neutral or minus (-) power lead MUST be
connected to PIN 1 on gray power connector
(polarity sensitive).
LED light should be ON when power is applied. If
actuator was damaged by a power surge or over
voltage condition, replace with new actuator
Move "MAN" selector lever to "AUTO"
Remove over-torque condition, repower and try
again
Replace with new actuator or return to factory for
evaluation and/or possible repair
IOM
5610
5616
TSG On/Off
5616 Series
SOLUTION
www.valworx.com

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Summary of Contents for Valworx 561020C

  • Page 1 Valworx 5610/5616 series On/Off Electric Actuators Models 561020C, 561055C, 561085C, 561020A, 561021A, 561020, 561021, 561055A, 561056A, 561085A, 561086A, 561603A, 561604A Valworx electric actuators are 100% tested to 5616 Series 5610 Series ensure trouble free installation and operation. PROBLEM POSSIBLE CAUSE SOLUTION ...
  • Page 2 Contact customer service for Service Procedure. Visual Position Indicator (shown in DIN Plug Connectors open position) LED Power On and Manual Override Diagnostic Light Selector Lever MAN: Manual Mode Manual Override AUTO: Automatic Mode Knob Doc: iom5610.5616.onoff.trouble.0618 Cornelius, N.C. • USA www.valworx.com...
  • Page 3 2. Screw terminal block (Pins 1, 2, 3 & G) 3. Connector housing Wire Identification for Optional Prewired DIN Cables 4. Retainer screw PIN 1 - Brown PIN 3 - Black 5. Cable retainer gland PIN 2 - Blue GROUND - Green/Yellow Doc: iom5610.5616.onoff.trouble.0618 Cornelius, N.C. • USA www.valworx.com...
  • Page 4 Over voltage or under voltage may cause premature failure. Temperature: Operating outside the temperature rating will shorten the life and ultimately cause the actuator to fail. Valworx 5610/5616 series actuators must operate within the range of -4 to +158°F (-20 to +70°C). Environment: The 5610/5616 series actuators have an IP67 weather- proof rating.

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