Adveco EB0025 Product Manual

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PRODUCT MANUAL

T R 5 0 0 0 1 0

EB0025/EB0028/EB0030

Control Panels with Automatic Changeover, SMS and HR

Installation,

Operation and

Maintenance Manual

P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E

B U I L D I N G S E R V I C E S S O L U T I O N S

Table of Contents

Troubleshooting

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Summary of Contents for Adveco EB0025

Page 1 PRODUCT MANUAL T R 5 0 0 0 1 0 EB0025/EB0028/EB0030 Control Panels with Automatic Changeover, SMS and HR Installation, Operation and Maintenance Manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E...
Page 2 These instructions should be kept in a safe and accessible place near the water heating unit. The EB0025, EB0028 or EB0030 control panel should be stored in a safe place prior to installation to prevent damage.
Page 3: Table Of Contents
Requirements of the Installer Location Installation Procedure Maintenance Instructions EB0025 Technical Details Wiring Diagram Troubleshooting EB0028 Technical Details Wiring Diagram Troubleshooting EB0030 Technical Details Wiring Diagram Troubleshooting Components & Terminology Contact and Warranty Information EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 4: Product Description
Adveco EB0025 Control Panel: The EB0025 control panel includes a gas to electric auto-changeover function and is designed for use with an SGE, SGS or BFC condensing gas-fired water heater with an electric backup heating element of up to 9kW capacity.
Page 5: Installation Instructions
The EB0025 features a removable front panel and is suited for installation within cupboards or tight spaces. A minimum frontal clearance of 300mm is recommended for access. The EB0028 and EB0030 models feature a hinged front panel. A frontal clearance of no less than 500mm must be present in order to open the panel door.
Page 6: Installation Procedure
Following installation, the panel should be tested to and meet the requirements of NICEIC. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 7: Maintenance Instructions
Check the time and programme of the programmable clock (if installed). The clock controls the destratification pump which should run no less frequently than twice per week, for two hours per cycle. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 8: Eb0025
0304296S: 7.5kW electric immersion heater for use with SGE water heaters EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 9: Wiring Diagram
EB0025 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 10 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 11 EB0025 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 12 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 13: Troubleshooting
No – Does the Heat Recovery system run when the chiller or freezer runs? No – Test Heat Recovery System. Yes – Hot water system operating correctly. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 14 The correct reading is closed circuit. If open circuit, replace faulty stat. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 15 5. With the power on, CB2 on, CB3 on, and the SGE water heater having been at fault for at least 5 minutes, measure the voltage between 18 and Earth. The correct reading is 230V. If 0V, replace K1T. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 16 2T1/E, 4T2/E, and 6T3/E. The correct reading is 230V. If 0V, replace K1M. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 17 10 minutes. If an email is received, test KA1. If an email is not received, call AO Smith to check if a text message has been received and take advice from there. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 18 EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 19 2. With Voltage at terminal 3L1, the heat recovery system should operate. If not, tests must be carried out within the HR001 on the controllers and pumps. Ensure there is fluid in the system. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 20 6. With Voltage at terminal 8 the pump station should run. If not, test the pump, also ensure system has fluid in it. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 21: Eb0028
EB0018(A): 18kW electric immersion heater assembly for all above vessels • EB0016(A): 9kW electric immersion heater assembly for all above vessels • Other lower capacity immersion heater assemblies are available as required. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 22: Wiring Diagram
2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 23 EB0028 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 24 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 25 EB0028 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 26 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 27: Troubleshooting
No – Test KA1, KA2, plus SMS device and/or Destrat Pump. Yes – Does the Heat Recovery system run when the chiller or freezer runs? No – Test Heat Recovery System. Yes – Hot water system operating correctly. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 28 4kW. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 29 2L1, 2L2, and 2L3. The correct reading is approximately 9A, but will vary with site voltage. If 0A, then the rod has failed. If two rods have failed, it is recommended to consider replacement. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 30 230V at all terminals. If 0V test controls upstream. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 31 Element Stat 18kW. 5. With the power on, CB1 on, and voltage at A1, measure the voltage between 2T1/E, 4T2/E, and 6T3/E. The correct reading is 230V. If 0V is measured, replace K1M. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 32 6T3/E. The correct reading is 230V. If 0V, then replace K1M. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 33 0V. If 230V replace KA1. 10. With power on, CB3 on, CB1 tripped, and 230V at A1, measure the voltage between 24/E. The correct reading is 230V. If 0V replace KA1. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 34 230V. If 0V replace KA2. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 35 CB5 and pump, then replace timeclock. 3. With the power on, add a run period to the program for the day and time you are there and confirm that the pump runs. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 36 EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 37 3. With the power on and CB1 on measure the voltage between the terminals with the cables in CB1 Aux and earth one at a time. The correct reading is 230V. If 0V, test CB3. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 38 EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 39 2. With Voltage at terminal 3L1, the heat recovery system should operate. If not, tests must be carried out within the HR001 on the controllers and pumps. Ensure there is fluid in the system. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 40 6. With Voltage at terminal 8 the pump station should run. If not, test the pump, also ensure system has fluid in it. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 41: Eb0030
IT, ITE and ITS 300-1000 range of indirect water heaters. SSB, SSI and SST 500-2500 range of stainless steel cylinders. • HR001 Heat Recovery Box Compatible Ancillaries: • EB0029: 9kW electric immersion heater assembly for use with BFC and SGS 30-60 water heaters EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 42: Wiring Diagram
2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 43 EB0030 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 44 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 45 EB0030 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 46 2. Wiring Diagrams EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 47: Troubleshooting
No – Does the Heat Recovery system run when the chiller or freezer runs? No – Test Heat Recovery System. Yes – Hot water system operating correctly. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 48 K1M. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 49 / ohs and earth. If they are both healthy and calling there should be 230V at all terminals. If 0V test controls upstream. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 50 18 and Earth. The correct reading is 230V. If 0V, replace K1T. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 51 5. With the power on, CB2 on, CB3 on, the water heater in fault and 230V on A1, measure the voltage between 2T1/E, 4T2/E, and 6T3/E. The correct reading is 230V. If 0V is measured, replace K1M. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 52 EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 53 CB5 and pump, then replace timeclock. 3. With the power on, add a run period to the program for the day and time you are there and confirm that the pump runs. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 54 EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 55 2. With Voltage at terminal 3L1, the heat recovery system should operate. If not, tests must be carried out within the HR001 on the controllers and pumps. Ensure there is fluid in the system. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 56 6. With Voltage at terminal 8 the pump station should run. If not, test the pump, also ensure system has fluid in it. EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual P R A C T I C A L , E F F I C I E N T & S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S...
Page 57: Components & Terminology
(when the controlling device turns off, the component turns on). EB0025-EB0028-EB0030 Control Panel - Installation and maintenance manual...
Page 58: Contact And Warranty Information
Hampshire, GU14 0NR T: 01252 551 540 info@adveco.co www.adveco.co Adveco Ltd. are the point of contact for all warranty claims and queries through the above address. Adveco also offer the following products and services: Bespoke system design Controls systems •...

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Eb0028 Eb0030