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Frosty Factory
of America, Inc.
2301 S. Farmerville St., Ruston, LA 71270
frostyfactory.com
(318) 255-1162
(800) 544-4071
(318) 255-1170 fax
Model 217
Service Manual
All technical data, pictures and drawings contained in this manual are not
binding on the manufacturer nor can the manufacturer be held liable for any
modifications to the machine in whole or in part.
Revised 1/2016
1
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Table of Contents
Summary of Contents for Frosty Factory 217
- Page 1 (318) 255-1162 (800) 544-4071 (318) 255-1170 fax Model 217 Service Manual All technical data, pictures and drawings contained in this manual are not binding on the manufacturer nor can the manufacturer be held liable for any modifications to the machine in whole or in part.
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Page 2: Table Of Contents
TABLE OF CONTENTS 1.0 INTRODUCTION 1.1 Use of the Manual 1.2 Preliminary Inspection 1.3 Description 1.4 Dimensions 2.0 LOCATION AND INSTALLATION 2.1 Safety Precautions 2.2 Installation 3.0 OPERATION 3.1 Machine Controls 3.2 The Product You Serve 3.3 Product Consistency 3.4 Start Up 3.5 Freeze Time 4.0 MAINTENANCE 4.1 Cleaning... -
Page 3: Introduction
Check the entire machine and its contents for possible shipping damage. Note damage, if any, and notify your carrier immediately. Frosty Factory of America cannot be held responsible for damaged merchandise caused by shipping. Inventory the accessories to be sure they include the items you specified on your order. -
Page 4: Description
1.3 DESCRIPTION Stainless Lighted Steel Cabinet Flavor Sign Stainless Beater Bar Steel C6519 Cylinder Faceplate Scraper Knobs F0262 Blade C6510 Clear Plastic Faucet Faceplate C6521 Assembly C6513 Drip Tube Drip Tray Fill Indicator Insert Light F0207 F0196 Drip Tray Control Switches F0195 F0416 Bottom F0417... -
Page 5: Location And Installation
SECTION 2 LOCATION & INSTALLATION 2.1 SAFETY PRECAUTIONS Do not attempt to operate your Frozen Drink Machine until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. 2.2 INSTALLATION Placing your Frozen Drink Machine in a highly visible area will enhance sales. CAUTION: Do not attempt to share the dedicated electrical outlet with any other appliance;... -
Page 6: Operation
OPERATION 3.1 MACHINE CONTROLS Two selector switches located on the front of the machine control operation of the Frozen Drink Machine. Selection of the right (snowflake) position, with both switches, will schedule the machine for normal operation. The compressor cycle is protected by a time delay circuit, which will engage the compressor approximately 1 to 2 minutes after normal operation is initiated. -
Page 7: Product Consistency
3) Keep the machine clean - ALWAYS! 3.3 PRODUCT CONSISTENCY An exclusive, patented, torque consistency control (TCC) developed by Frosty Factory of America will allow for consistent texture and thickness adjustments of your frozen beverages. The adjustment screw (accessible through the left side panel) is pre-set at the factory. -
Page 8: Freeze Time
NOTICE: Before start-up, be sure the machine has been sanitized in accordance with procedures set forth in the cleaning section of this manual. Pour the mix into the hopper and allow it to drain into the cylinder. Fill the Hopper to about 1 inch from the... -
Page 9: Maintenance
MAINTENANCE 4.1 CLEANING The following cleaning procedure should be used for initial start-up and on an as needed basis to comply with the minimum cleaning and sanitizing frequencies specified by the federal, state or local regulatory agency having jurisdiction. (1) Turn the machine to the “OFF” (hand) position, then remove hopper cover. (2) If applicable, drain mix into a sanitized container as per local health code procedures. -
Page 10: Re-Assembly
4.2 RE-ASSEMBLY F0298 (1) Hand wipe all surfaces to remove any remaining residue on the machine, then: using Petro-Gel (or other sanitary food grade lubricant), lightly lubricate the longer end of the beater shaft. Slide beater seal onto the shaft with the spring end toward the beater bar. -
Page 11: Preventative Maintenance
(6) Pour two gallons of solution into hopper. Clean the hopper and feed hole with a clean sanitized brush. (7) Place upper switch in “faucet” position. Let solution stir for 5 minutes. Turn upper switch “OFF” (hand position), Drain all solution. (DO NOT RINSE!) (8) Pour product into hopper. - Page 12 1. Machine does not run when turned on. Be sure that the cord is properly plugged into a wall outlet. Check and reset circuit breaker (in the building) if necessary. Be sure that no other appliances are sharing the circuit. If problem remains, call service repairman.
- Page 13 Remove back panel and reset thermostat. (Turn all the way off then turn all the way on again.) If problem remains replace thermostat. 9. Beater bar does not turn. Mix is frozen solid. Low sugar content, product separation or cylinder not full. Drive coupling stripped.
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Page 14: Rear Cylinder And Drive Assembly Parts List
4.6 REAR CYLINDER AND DRIVE ASSEMBLY PARTS LIST Models 217A. 4 5 6 7 blk to “sw 1” white to run cap. red to run cap w/neutral 11 12 13 DESCRIPTION PART NUMBER_____________________ 1. Seal, Ceramic Ring ½” F0665 2. Bearing Spacer Block C2316B 3. -
Page 15: Torque Consistency Control
4.7 TORQUE CONSISTENCY CONTROL MODEL 217A Wires to control circuit DESCRIPTION PART NUMBER ____________ 5/16” 1. Washer, Flat ¼”-20x3” 2. Tension Adj. Screw 3. Motor Adjustment Bracket F1225 4. Tension Spring F0432 ¼”-20 5. Lock Nut 6. Motor Spring Bracket F1239 7. - Page 16 4.8 FACEPLATE / FAUCET ASSEMBLY Align Faucet Assembly opening to Faucet Assembly C6513. bottom of faceplate then tighten nut Teflon Tape added before installation Installing O-rings onto plunger F 0491 Lubricating O-rings with Petro-Gel F0298 Installing Plunger Installing faceplate C6521 assembly C6513P into faucet body onto front of Machine.
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Page 17: Faceplate/Faucet Assembly
4.8 FACEPLATE/FAUCET ASSEMBLY Face Plate/Faucet Assembly Part No. A. Face plate assembly with magnet C6521 B. Faucet assembly with nut C6513 C. Plunger Assembly (only) C6513P D. Faucet body (only) C6513B Plunger Assembly C6513P Knob O-Rings Face Plate F0264 F0491 C6521 O-Ring F0357... -
Page 18: Float Switch
4.9 FLOAT SWITCH ASSEMBLY 1. The float switch assembly consists of: Post switch, Float , Float clip, O-Ring and Nut. 2. There are two dots on one end of the float. When assembled the two dots must be on the top end of the float. 3. -
Page 19: Using The Cleaning Brushes
4.10 USING THE CLEANING BRUSHES Drip Chamber Ceramic Seal Cylinder Warm Water Drip Tube Drip tube Brush F6526 Drain Spacer Block C2316B Push brush all the way in Insert long brush until it can be seen in the F6526 into drip tube middle of the ceramic ring... -
Page 20: Beater Bar Spring And Seal Installation
4.11 BEATER BAR AND SPRING INSTALLATION Step 1: Attach scraper blade spring F6517as shown. Step 2: Insert rod end into beater bar frame. Step 3: Tap scraper blade rod until it is centered. Step 4: Apply and smear a small dab of Petro-Gel F0298 on the shaft end Step 5: Install spring... -
Page 21: Beater Seal Assembly
4.12 BEATER BAR SEAL ASSEMBLY 1. Using Petro-Gel (or other sanitary food grade lubricant), lightly lubricate the longer end of the beater shaft. Slide beater seal onto the shaft with the spring end toward the beater bar. (Refer to diagram in this section of your manual or on top of the hopper cover for correct installation of spring seal). - Page 22 4.13 CERAMIC SEAL REMOVAL AND REPLACEMENT Note: Use this procedure only when necessary to replace a damaged ceramic seal To remove old seal; 1. Press the “Push button” on the puller tool to release the ball bearings. Notice: Do 2. Insert “T” handle through ceramic seal at rear of not hold cylinder.
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Page 23: Spare Parts List
5.0 SPARE PARTS LIST 217A Revised 08/03/07 DESCRIPTION PART NUMBER Compressor, ¾ H.P.115/60/1 F8053 Run Capacitor F0135 Start Capacitor F0213 Start Relay F0371 Compressor, ¾ H.P. 230/60/1 F8054 Run Capacitor F0370 Start Capacitor F0369 Start Relay F0372 Air Condenser F764 Bearing Spacer Block C2316B Beater Bar... - Page 24 DESCRIPTION PART NUMBER Front Cross Brace F2002 Front Motor Bearing F0427 Heat Sequencer F0400 High Pressure Switch F0661 Hopper Cover F6007 Left Side Panel F2004 Mercury Switch F0752 Motor Adjustment Bracket F1225 Motor Spring Bracket F1239 O-Ring, Face Plate F0357 O-Ring, Faucet F0491 O-Ring, Fill Switch...
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Page 25: Box Layout
6.0 Box Layout & Wiring Model 217A Right Side Right Solenoid Terminal Left Side Left Solenoid Faceplate Coil Block Faceplate Coil Interlock Time Delay Interlock Time Delay Relay Relay Compressor Compressor Capacitors Compressor Time Delay Contactor Start Relay... -
Page 26: Electrical Drawing
7.0 Electrical Drawing... -
Page 27: Factory Assistance
Locate the Model and Serial Numbers, of your machine, on the data plate on the back panel. Fill a cup with product from the serving faucet and use a thermometer to find the temperature. Have this information available before you contact the factory. Frosty Factory of America Inc. 2301 So. Farmerville St. Ruston, La. 71270... -
Page 28: Warranty
(at its option) without cost to purchaser-user except transportation charge any part or parts of said unit proved to the satisfaction of Frosty Factory of America, Inc. to be defective when sold. The warrantor shall not be responsible for any...
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