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Yueming MC180-D-A Product Manual

Laser marking machine
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Product Manual
Laser Marking Machine
Applicable model: MC180-D-A
Version：1.0
I

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Summary of Contents for Yueming MC180-D-A

  • Page 1 Product Manual Laser Marking Machine Applicable model: MC180-D-A Version：1.0...

  • Page 2: Copyright Statement

    Copyright Statement GD Han’s Yueming Laser Group Co., Ltd. All rights reserved. GD Han’s Yueming Laser Group Co., Ltd. (Han’s Yueming Laser hereafter) reserves the right to modify the products and product specifications described in this manual without advance notice.

  • Page 3: Disclaimer And Responsibility Statement

    Disclaimer and Responsibility Statement Whole using the machine from our company, users are required to ensure integrity and independence of the product including but not limited to: mechanical, electrical, optical, control software and accessories. Unauthorized modification is strictly prohibited. It is a must to satisfy operating environment and operating specifications specified in the owner’s manual.

  • Page 4: Foreword

    Foreword Thanks for purchasing the laser engraving machine control system of our company. Before operating, please read this manual carefully to ensure proper operation. Please keep the manual properly for reference. Since the configs are different, certain models do not have the functions listed in this manual. Please refer to the specific functions for details.
  • Page 5 Safety Precautions Before using the machine, users are required to carefully read this manual and other operating requirements, strictly abide by the operating specifications. Professional are required for operating the machine. Attention The machine uses class 4 laser (strong laser radiation). The laser radiation may possibly cause ...

  • Page 6: Table Of Contents

    Content Copyright Statement ............................ I Disclaimer and Responsibility Statement ....................II Foreword ..............................III Content ................................ 1 Chapter1. Machine Introduction ......................1 Equipment Composition ....................... 2 1.1.1 Overall Components ......................2 1.1.2 Composition of motion system ..................... 3 1.1.3 Optical system composition ....................3 1.1.4 Auxiliary accessories ......................
  • Page 7 2.5.3 High voltage risk ........................12 2.5.4 Risk of electric shock ......................12 2.5.5 Risk of process by product ....................13 2.5.6 Risk of optical system ......................14 2.5.7 Other risks ........................... 15 2.5.8 Measures for emergency ....................15 Chapter3. Equipment Installation and Commissioning ...............
  • Page 8 4.4.2 Water chiller maintenance ....................35 4.4.3 Work platform maintenance....................35 Auxiliary equipment maintenance ..................36 Chapter5. Troubleshooting ........................37 Chapter6. Appendix ..........................38 Electrical Control System Block Diagram of Main Power ........... 38 Post ................................39...

  • Page 9: Content

    Chapter1. Machine Introduction MC180-D-A laser marking machine is a new economic type three-axis dynamic laser marking machine of  our company. Use imported Rofin laser, the power of which is 180W; equipped with excellent three-axis dynamic  marking system, featuring excellent performance and stability.

  • Page 10: Equipment Composition

    1.1 Equipment Composition Due to different machine models and product update, some models may have different appearances and details. The actual product shall prevail. 1.1.1 Overall Components  The front view of the machine is as shown in Fig. 1-1 ①...

  • Page 11: Composition Of Motion System

    Fig.1-3 Motion Mechanism Diagram 1.1.3 Optical system composition In addition to the standard configuration (180W laser with three-axis dynamic galvanometer of 9mm light path, as shown in Fig. 1-4) of MC180-D-A marking system, you can also choose 180W laser with...
  • Page 12 galvanometer of 15mm light path with electric focusing (as shown in Fig. 1-5) or 15mm light path without electric focusing (as shown in Fig. 1-6). ④ ① ② ③ Fig.1-4 Standard Configuration Diagram of Optical Mechanism ①Laser ②Reflector 1 ③ Reflector 2 ④...

  • Page 13: Auxiliary Accessories

    ④ ① ⑤ ② ③ Fig.1-6 Optional Configuration Diagram 2 of Optical Mechanism ① ② Reflector 1 ③Reflector 2 ④ Optional ⑤ Beam LASER reflector 2 expander 1.1.4 Auxiliary accessories To ensure proper operation, the laser equipment also needs some auxiliary accessories, such as fan and water chiller.

  • Page 14: Equipment Parameters

    Power Supply:_______220V±10% 50/60Hz_____ Total Power:___________7__ _______________W :________________________________ Manufacturing No. :________________________________ Date of Manufacture : GD Han’s Yueming Laser Group co., LTD. Manufacturer TEL: 0769-8983888 0769-89839999__________ Website: http://www.ymlaser.com_______________ E-mail: yueming@ymlaser.com_____________ Fig.1-8 Machine Nameplate The machine parameters on the nameplate are as follows: Model: The machine model;...

  • Page 15: Product Configuration

    Water cooling, material: Impot 4, 5 ▲ expander zinc selenide Grid board ● Work Han's Maximum processing platform Yueming format 600mm X 600mm Fine blade ○ English Win7 Professional Computer Qitian M4360 Lenovo ● Edition is optional Han's SmartScanner dongle SmartScanner ●...

  • Page 16: Suitable Materials

    No strong signal interference device or radio transmitter around.  1.5 Suitable materials Textile fabrics, leather carving and marking;  Plastic material marking;  1.6 Application Clothing accessories, footwear industry, rubber products, fabric marking, etc.

  • Page 17: Chapter2. Safety Rules

    Chapter2. Safety Rules This chapter mainly introduces safety warnings for protecting personnel and the machine, and makes an introduction to signs used in the owner’s manual. The machine is already equipped with sufficient safety guarantee, yet it is still with certain risk. All the operators are required to carefully read through and well understand the safety rules.

  • Page 18: Requirements For Personnel

    2.4 Requirements for personnel After trail operation, maintenance personnel from the manufacturer may perform training on the operators. It is the responsibility of machine owner to have operators trained at corresponding level. We have prepared ready a series of training course for your option. Please make phone call to our Customer Training Center for details.

  • Page 19: Special Product Risks

    Personal protective devices shall not be provided together with the laser marking machine. Note 2.5 Special product risks 2.5.1 Laser radiation risk Based on level of potential risk of laser radiation, the national standard GB 7247.1-2001 makes classification for them. Laser class applicable for this laser marking machine depends on operation mode. The followings are abstract of laser device classification prescribed by the state: Class 1: safe laser device under reasonable and foreseeable working conditions Class 2: laser device is emitting visible light at wave length of 400nm-700nm.

  • Page 20: High Voltage Risk

    Modification of fasteners on the optical parts is strictly prohibited;  Unauthorized change of light route is strictly prohibited;  Abide by all instructions prescribed in the operation manual.  2.5.2.2 Reflection and diffuse radiation Avoid exposing eyes and skin to mirror reflection and diffuse radiation. In the maintenance mode, the maintenance personnel are required to wear laser-proof glasses, and the laser-proof glasses should satisfy the requirements as per EU standard EN207A1:2002.

  • Page 21: Risk Of Process By Product

    While operating electric machine or device, mis-operation or neglect during operation may  possibly cause serious hurt or human body or even death; Technicians with related qualifications are required for operating the electric machine or device  Attention or perform operation under their supervision. The followings are required for operating of installing the electric machine: It is a must to use the specified fuse provided by the manufacture;...

  • Page 22: Risk Of Optical System

    A1.4 plastic cutting Various kinds of substances with potential risks may be generated when cutting the plastic. At lower temperature, aliphatic hydrocarbon will be produced; at higher temperature, aromatic hydrocarbon (e.g. benzene PAH) and polyhalo-polynuclear hydrocarbon (e.g. dioxin, furan) will be increased. Some of these substances may possibly generate cyanide, isocyanate (PU), acrylate (PMMA) and hydrogen chloride (PVC).

  • Page 23: Other Risks

    2.5.6.2 Warning for fire accident Damaged machine or improper operation of the machine will cause risk of fire accident. Fire extinguisher must be equipped according to fire control regulations prescribed by the state. Atomizer or flammable or explosive substances are strictly prohibited to approach the machine, make regular check on the fire extinguishers to ensure a good condition.

  • Page 24: Equipment Installation And Commissioning

    Chapter3. Equipment Installation and Commissioning Equipment Installation 3.1.1 Unpacking Steps Before installation, disassemble the wooden for the machine in the following steps: Prize up the packing case of the machine with a crowbar. Unpack in the following order: top cover, left ...
  • Page 25 The preparations required before installation are as follows: Site Dimensions of MC180-D-A host (L x W x H): 1710 x 1400 x 1610mm; to ensure proper use of the  machine, ensure that the machine's working space is at least 3710 x 3400 x 3000mm;...

  • Page 26: Adjust The Level Of The Machine

    The customer shall accompany in the whole course when the customer service personnel install the equipment. The installation and commissioning are part of Attention the training, and the user shall master. 3.1.3 Adjust the level of the machine After the machine is moved from the crate to the workplace, the level of the machine should be re-adjusted as follows due to differences in the workplace: First, adjust four feet to completely hold up the machine (casters off the ground);...

  • Page 27: The Installation Of Computer /Display And Keyboard And Mouse

    Adjusting screw Fig.3-3 t the level adjustment of the working platform The machine level adjustment is necessary. The subsequent operation of the machine will be affected if the machine level is quite different. Attention 3.1.4 The installation of computer /display and keyboard and mouse Take out the monitor and fix it on the console.

  • Page 28: Installing Fan And Water Chiller

    ① ② ⑥ ③ ④ ⑦ ⑤ ⑧ ①Host power cord ②Keyboard adapter ③Monitor data cable ④Control card cable ⑤Dongle ⑥Mouse adapter ⑦USB cable ⑧Ethernet cable Fig.3-5 Computer Host Wiring Diagram 3.1.5 Installing fan and water chiller Fill up the industrial chiller with distilled water or deionized water. ...

  • Page 29: Equipment Grounding

    ⑤ Main power interface ⑥ Chiller flow protection interface ⑦ Footswitch interface Fig.3-6 Fan and Chiller Connection Diagram 3.1.6 Equipment grounding MC180-D-A laser equipment has strict requirements on safe grounding of user power system, which must comply with local safety standards:...
  • Page 30 Fig.3-7 Power Outlet L: 220V mains system phase line; must be equipped with safety electrical switch (switch must be  installed in the phase line). N: commonly known as the neutral line, supply power to the equipment with the phase line. ...

  • Page 31: Equipment Button Instruction

    3.2 Equipment button instruction ④ ① ② ③ Fig.3-9 Master Power Switch ①Air switch ②key switch lock ③Laser control switch ④Emergency stop switch Air switch: pull up the air switch to turn on the main power, ensure that all buttons pop up before ...

  • Page 32: Equipment Debugging

    3.3 Equipment debugging After installation, the equipment needs debugging and processing test. Equipment debugging mainly completes state detection of each module of the machine, including motion module, laser module and electrical I/O module. 3.3.1 Switching sequence The switching on sequence follows: Connect master power ->...

  • Page 33: Laser Debugging

    3.3.3 Laser debugging 3.3.3.1 Adjusting method of each section and regulation of main optical path Preparation for optical path adjustment 3.3.3.1.1 First adjust the working distance and measure the distance from lower surface of the galvanometer  to upper surface of the grid screen, as shown in Fig. 3-10: Fig.3-10 Working Distance Adjusting Diagram If the marking range is 600mmX600mm, the working distance is 660mm;...
  • Page 34 Fig.3-12 Galvanometer Side Plate Removing Diagram The entire side plate of the galvanometer needs to be removed only for preliminary light adjustment. If the dynamic axis needs to be adjusted to change the marking format when the optical path has been adjusted, just open the box portion shown in Figure 3-12 and adjust the dynamic axis.
  • Page 35 holder has three adjusting bolts, and XY axis coordinate system is established in the plane of the three bolts. Generally, bolts A and C are adjusted respectively basing on bolt B, so that the reflector rotates around axis X and Y to adjust the beam direction.
  • Page 36 3-14), then loosen the screws of the vernier caliper, move to the far right, put optical path calibrator 1 in the light inlet of the galvanometer, and insert into light-sensitive paper (as shown in Figure 3-15) in the optical path calibrator 1. In power on state, run Han's Yueming marking software , turn on laser, and adjust the parameters to make the marking have relatively light marks in photosensitive paper.

  • Page 37: Commissioning

    The dynamic focusing scanning galvanometer is marked with three state lights, X, Y and Z, of which X and Y indicate the working status of 2D scanning module XY galvanometer, and Z is the working condition of dynamic axis. When the light turns green, the system is working properly; if the light turns red, it indicates a failure. 3.3.3.1.4 Dynamic axis adjustment Reinstall the focusing lens group after adjusting the optical path of the galvanometer.
  • Page 38 First start the equipment in sequence;  Then, prepare the materials to be processed, and put the materials on the work surface horizontally;  Import or draw graphics to be processed;  Set the processing parameters (layer parameters) and the related data process (such as path ...

  • Page 39: Chapter4. System Maintenance

    Chapter4. System Maintenance Stable and normal operation of the machine is inseparable from the proper operation and routine maintenance. This chapter describes the routine maintenance of the equipment. 4.1Mechanical maintenance 4.1.1 Lubrication of transmission parts When the machine is in use, the main task of maintenance is to lubricate the components. The lubricating positions include the connections of the trapezoidal screw and nut of the optical lifting frame and linear rails and sliders of the lifting frame.

  • Page 40: Maintenance Of Optical Path And Optical Devices

    4.3 Maintenance of Optical Path and Optical Devices The beam path system include beam combiner and the lens. after long time working or the mechanical shake, the beam path will be changed, so suggest that check the laser beam path first before start the work. Correctly, and regular maintenance of the optical system, which can effectively extend the service life of laser device and decrease the cost of the use of the lens.
  • Page 41 of the spiral movement. Swab control when dragging drag speed and strength, left behind a swab of liquid can evaporate immediately, so it cannot leave streaks, as shown in Fig 4-1.If still can not remove the pollution, please go to step③ mirror cleaning Fig.4-1 A: movement direction for cotton swab...

  • Page 42: Auxiliary Equipment Maintenance

    B. Prompt use one unused degrease cotton swab soak with isopropyl alcohol, and then soft clean the mirror surface. Put the head of the cotton swab on the surface as much as possible to clean the polish residue. C. Use one unused degrease cotton swab soak with acetone, clean the mirror surface for remove the residual acetone and polish residue.

  • Page 43: Water Chiller Maintenance

    Then clean the dust and debris Remove the screws of outlet on the fan blades When the outlet cover is Fig.4-2 Cleaning the Fan removed, first clean the dust or 4.4.2 Water chiller maintenance If you have purchased our water chiller, please read this section carefully! Note The quality and temperature of cooling water directly affect the life of the laser.

  • Page 44: Auxiliary Equipment Maintenance

    Because the materials to be processed are flexible materials, clean the surface of the honeycomb plate  with brush after processing, or else it will affect the suction effect of the work platform and thus affect the processing; The work platform should avoid contact with corrosive liquids or gases; ...

  • Page 45: Chapter5. Troubleshooting

    Chapter5. Troubleshooting Failure Analysis Solution The power cord of the plug isn’t inserted Insert the power cord tightly tightly Can’t turn on the The main power switch isn’t turned to the Turn the main power switch to the ON position power ON position The joint inside the electrical box is loose or...

  • Page 46: Chapter6. Appendix

    Chapter6. Appendix 6.1 Electrical Control System Block Diagram of Main Power Main power input AC220V/50Hz Circuit breaker Microcompute marking control card Monitor Cooling fan Switching High power power supply Three-axis intermediate relay G1:±24VDC dynamic Switching power supply G2:±24VDC AC contactor Switching RF laser power supply...

  • Page 47: Post

    The above icon is the registered trademark of Han’s Yueming Company. Copyrights belong to Han’s Yueming Group Co. Ltd. It is forbidden to pirate or copy any part of our machines without our permission. Violators will be prosecuted to the full extent of applicable law.

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