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Airflow Vector Pty Ltd
4 Collins Rd, DROMANA VIC. 3936
AUSTRALIA
Ph: +61 3 5987 3733
www.airflowvector.com
Instructions to fit the Snorkel Kit S097
for the GWC V240 4WD
1.0 Introduction
Airflow Vector Pty Ltd thanks you for your purchase and the trust you put in our
products.
We strive to supply our customers with the highest quality equipment based on
the most efficient design and best styling. We are confident that you will enjoy
using our Snorkel system.
It should improve the power of your vehicle as well as reduce its fuel
consumption.
1.1 General instructions
Follow carefully the instructions listed on these pages and use the template
provided, do not over tighten bolts. Do not use silicone on any connections,
use mastic.
Ensure that safe work practices are followed when installing your Airflow
Snorkel. Protective ear and eye wear should be worn at all times when using
power tools.
1.2 Disclaimer
It is highly recommended that installation is undertaken by a qualified
mechanic or panel beater. Airflow Vector will not be held responsible for any
damage incurred through incorrect fitment of the templates and workmanship.
It is the responsibility of the fitter to ensure that particular care is taken when
assembling the Snorkel kit to the vehicle as it may cause damage to the
windscreen and or electrical components. Safe work practices must be used at
all times when undergoing installation.
We guarantee Airflow Vector's kits against manufacturing defects as long as
proof of purchase can be established.
All models produced by Airflow Vector are verified to suit right hand drive
vehicles according to Australian specifications. Variations in vehicle
specifications may occur in other markets.
If you're in doubt about the product suitability, please forward a photograph of
the engine bay, air filter housing and of the vehicle at frontal/side position to
info@airflowvector.com
SD097E (S097 Instructions booklet).doc
23 March 2011
Page 1 of 16
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Summary of Contents for Airflow Vector Pty S097
- Page 1 Instructions to fit the Snorkel Kit S097 for the GWC V240 4WD 1.0 Introduction Airflow Vector Pty Ltd thanks you for your purchase and the trust you put in our products. We strive to supply our customers with the highest quality equipment based on the most efficient design and best styling.
-
Page 2: List Of Components
Ensure that all parts listed are Hose clamp SP019 60/80mm included parcel before Hose Clamp starting any work. SP018 80/100mm SD097 Template total expected time Booklet in SD097E installation is around 3 hours. English Page 2 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc... -
Page 3: Detailed Instructions
Contact your dealer for further assistance Disconnect and remove the Remove the air intake… top of the air box SD097E (S097 Instructions booklet).doc 23 March 2011 Page 3 of 16... - Page 4 3.11 Tape it to the guard ensuring 3.13 Ensure the electric cable to fit the contours of the harness located under the guard guard is out of the way Page 4 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
- Page 5 3.20 Screw the 4 studs SP022 with 3.21 Peel off the rubber seal from chemical locking compound; the A Pillar at least 20mm must protrude SD097E (S097 Instructions booklet).doc 23 March 2011 Page 5 of 16...
- Page 6 3.27 Centre punch the 2 holes 3.25 Ensure the bracket slips UNDER the lip 3.28 Pre-drill two 4mm holes in the 3.29 Then drill the two holes at “A” Pillar Page 6 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
- Page 7 3.34 Ensure the bracket slips 3.36 Re-fit the rubber seal onto UNDER the lip the A Pillar 3.35 Secure the bracket to the “A” pillar with the two self tap screws SP029 SD097E (S097 Instructions booklet).doc 23 March 2011 Page 7 of 16...
- Page 8 3.38 Locate this hole 3.40 Centre punch the location 3.41 Pre-drill at 5mm 3.42 Using the hole saw, drill at 3.43 File to remove any burr LOW SPEED a 79mm hole Page 8 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
- Page 9 3.52 Slide a hose clamp SP019 on the back of the snorkel to the short end of the SP090D secure it SD097E (S097 Instructions booklet).doc 23 March 2011 Page 9 of 16...
- Page 10 3.60 Tighten the hose clamp 3.61 Re-clip the electrical harness 3.63 Connect the long side of the elbow SP137B to the TPR 3.62 Re-secure the air box in the hose engine bay Page 10 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
- Page 11 3.72 Slide the air ram SP063 onto on the snorkel SP181 the snorkel 3.73 Ensure that the top of the snorkel matches the top of the slot cut in the Air Ram SD097E (S097 Instructions booklet).doc 23 March 2011 Page 11 of 16...
- Page 12 In extreme situation, at speed above 25km/h (15m/h) a vacuum may be generated causing irreversible engine damage Page 12 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
- Page 13 Air sock should neatly fit into Re-install the Air ram SP063 the top of the snorkel body Tighten the hose clamp SP018 Screw the self tapper SP029 through the hose clamp SD097E (S097 Instructions booklet).doc 23 March 2011 Page 13 of 16...
- Page 14 Furthermore, if you think that a step of this procedure could be improved, please send us at info@airflowvector.com your suggestions indicating the procedure name, its release date, the step details and the photo if necessary. We appreciate your support. Page 14 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
- Page 15 Airflow Vector Pty Ltd 4 Collins Rd, DROMANA VIC. 3936 AUSTRALIA Ph: +61 3 5987 3733 www.airflowvector.com This page is left intentionally blank SD097E (S097 Instructions booklet).doc 23 March 2011 Page 15 of 16...
- Page 16 Before starting the installation, try to obtain the latest version of the instruction manual from our web site www.airflowvector.com Page 16 of 16 23 March 2011 SD097E (S097 Instructions booklet).doc...
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