Southwestern Industries TRAK LPM Installation, Maintenance And User Instructions

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Service, Safety, Installation, Maintenance and Parts List

Southwestern Industries, Inc.

2615 Homestead Place

Rancho Dominguez, CA 90220-5610 USA

T | 310-608-4422 |F | 310-764-2668

Service Department: 800.367.3165

e-mail: sales@southwesternindustries.com | service@southwesternindustries.com | web: southwesternindustries.com

TRAK

Document: P/N 26727

Version:

051013

LPM

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Page 1 ® Service, Safety, Installation, Maintenance and Parts List Document: P/N 26727 Version: 051013 Southwestern Industries, Inc. 2615 Homestead Place Rancho Dominguez, CA 90220-5610 USA T | 310-608-4422 |F | 310-764-2668 Service Department: 800.367.3165 e-mail: sales@southwesternindustries.com | service@southwesternindustries.com | web: southwesternindustries.com...
Page 2 Ó Copyright 2013, Southwestern Industries, Inc. All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of Southwestern Industries, Inc.
Page 3: Table Of Contents
Limit Switch Assembly – 26827 Rev – Electrical Enclosure Assembly – 26571 Rev K Replacement Procedures Enclosure Assembly – 26862 Rev E Servo Replacement Machine Casting Assembly – 26910 Rev – Servo Driver Replacement Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 4 Axis Option-8” CNC-200RB – 27066-4 Rev – Rotary Table Assembly-8” CNC-200RB – 27065-2 Rev – Axis Option-8” SWI – 27066-6 Rev – Axis Assembly-8” SWI – 28060 Rev –` Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 5: Safety
Caution labels on the machine are yellow in color. NOTE - Call attention to specific issues requiring special attention or understanding. HELPFUL TIP- A technique or tool that can aid you. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 6 Safety & Information Labels Used On The LPM Milling Machine I t is forbidden by OSHA regulations and by law to deface, destroy or rem ove any of these labels Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 7 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 8 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 9 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 10: Safety Precautions
18. Use correct cutting parameters (speed, feed, depth, and width of cut) in order to prevent tool breakage due to premature wear. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 11 To ensure the correct knob is chosen, please refer to section 2.4.4, Machine Major Subassemblies section of this manual Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 12: System Description
Retention knob See section 2.4.4 Air Requirements Pressure CFM or SCFM 90 psi 2.5 or 18 at 90 psi Quality Air dried/ water separator upstream of the LPM Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 13 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 14 Note - Maximum work capacities are dependent on a lot of variables that cannot be controlled by the machine manufacturer. Each one of the following will have an impact on the above numbers: speeds, feeds, cutter, cutter sharpness, material, setup, coolant and machine adjustments. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 15: Prototrak Pmx Control Hardware
Inside of the computer module is a motherboard, motion control board and an applications board along with a power supply. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 16: Machine Major Subassemblies
The LPM uses CAT40 retention knobs as shown in Figure 2.4.4a. Tightening to the proper torque value is important for all retention knobs. Please see the retention knob manufacturer for the Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 17 You can order these retention knobs from Southwestern Industries under part number 26800-2. Figure 2.4.4a Warning! Retention knobs come in a wide variety of designs, however they often look similar and appear to be interchangeable, but they are not. Use only the knob that the LPM is designed to use. The use of the incorrect knob, or the incorrect use of a knob, may result in injury and/or damage to the mechanism.
Page 18 It is not recommended that the position of the limit switches be changed. They are preset at the factory and should require no additional adjustments. Should any major adjustments be done, service code 500, 505 and/or 501 and 502 may need to be performed. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 19 The yellow light is illuminated when operator input is required, like when a part change needs to be done. c. The red light is illuminated when an alarm has occurred. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 20 2.4.16 Transformer Option The TRAK LPM comes with an optional step down transformer, which takes 440 volts down to 220 volts. The transformer comes with multiple taps to allow for up to 3 different input voltages.
Page 21: Installation
The LPM may also be lifted via eye bolts placed at the top of the column and in the front of the Y axis on the bed. Figure 3.1a Figure 3.1b Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 22 Figure 3.1c Figure 3.1d Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 23 It is highly recommended that the footprint of the LPM leveling screws be placed on only one concrete pad and not across two. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 24: Leveling Screw Locations
DO NOT ATTEMPT TO REMOVE THE SUPPORT AT THIS TIME. (See figure 3.3b) 5. Remove the ATC cover, left. Remove the M8x60 SHCS that secures the ATC during shipping (See figure 3.3c). Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 25 Figure 3.3a Figure 3.3b Figure 3.3c Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 26 3. Align the spindle support bracket with the 2 tapped holes under the spindle head and then install the two M12 SHCS and tighten until snug. Continue to jog the head downward until it rests on the support bracket, tighten down the M12 SHCS. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 27: Shortages: Inventory Checklist
– P/N 27644 (1 can RAL 7035, 1 can RAL 7040 & 1 can of hardener) (1) 36mm open end wrench – P/N 27643 (2) Eye bolts - P/N 27645 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 28 4. Instruction for Measurement Cart – where to place SWI logo – 26816-DOC 5. Ball lock Clamping Shanks - 26712 – Qty. 4 NOTE - Please place Offline and/or DXF software kits in hardware box if ordered. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 29 11. Ball Lock Clamping Kit – comes with 4 clamping shanks 12. 6” Kurt Vise Final packaging of all standard loose parts and optional items – subject to change depending on optional items ordered Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 30: Installation Checklist
18. Final test each axis by jogging at FAST speed into the soft limits. Verify the machine does not hit the hard limit switch or hard stop on the machine. Re-adjust limit switch cam if Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 31 32 and 33 may need to be done as well as setting the tool change height with service code 501. 32. Double check the position of each ball lock location. Modify service 500 as necessary. ¨ Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 32: Electrical Connections
The 3 phase 220 voltage (208 – 240 V acceptable) is connected to L1, L2 and L3 at the power switch inside the electrical box. Connect the ground wire as shown in the figure. See section 3.6.2 for further grounding information. Figure 3.6.1a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 33 The wire should be 6 gage in size. See figure 3.6.2a. Figure 3.6.2b shows an OK method for grounding. Figure 3.6.2a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 34 The coolant, washdown and auger motor cables are routed through the soft seal opening at the bottom right-hand side of the electrical box as shown in the figure. Figure 3.6.3a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 35: Air Connections
It is recommended that a water separator or air dryer be installed upstream of the LPM air supply. See the pneumatic drawing 26930 for where the air is connected to the machine and all other pneumatic information. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 36: Placing The Coolant System
1 is the coolant wash left (as viewed from rear of machine), hose 2 is coolant wash right, hose 3 is coolant to spindle tool nozzles, hose 4 is return line from overflow tank and hose 5 is to the coolant gun. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 37: Cleaning The Lpm
2. Clean the table thoroughly and place 1 or 2 precision Spirit levels or electronic levels in the center of the table in the positions illustrated in figure 3.10b. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 38 By adjusting these bolts, you can in affect slightly affect the column and bring in the tram. 3. Once complete, lock all leveling screws in place with the lock nuts. See figure 3.10a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 39: Lubrication
Failure to manually activate the pump at the beginning of each day if the control was left on and the machine has been idle for a long period of time may cause severe damage to the TRAK LPM linear guides and ballscrews.
Page 40: Cutting A Euclid Block
11. Begin to run the program by pressing RUN, START and GO. The part will be machined in the following sequence: 12. After the program run, the program will locate to the following position. X = 1.318 Y = 1.318 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 41 13. Mount a dial indicator in the quill and check the circles. 14. Check the runout of the sides of the square frame. 15. Inspect the machined surfaces for smoothness. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 42: Indexer Installation
The green and black wires go into K7 relay on RM2 on the NO and common terminal respectively. Figure 3.13a The following pictures depict how you might wire up and mount your indexer. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 43 Figure 3.13b Figure 3.13c Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 44 Figure 3.13d Figure 3.13e Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 45 Figure 3.13f Figure 3.13g Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 46: Troubleshooting By Symptom
Too aggressive acceleration and Turn on service code 508 (S curves on) to lessen deceleration of axis motors acceleration. This will improved the Z surface finish on a part. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 47 In the program, look for common errors in programming such as transposing numbers, tool diameters, and pressing INC SET when ABS SET is meant. This is especially suspected if the dimensional errors are larger Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 48: Motion Related Problems
Check the status of LED lights on servo amp when problem occurs. See servo amp diagnostics section 5.6 Bad Motor Encoder See Motor diagnostics section 5.5 Computer module See computer module diagnostics section 5.3 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 49 Check E-Stop. Make sure the servo ON button has been pressed to energize the servo system. The servo amp for a given axis may be Check the LED lights on each servo amp. If the red and Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 50 Check for excessive backlash on an axis. Check the torque reading of the Drive Train. Step by step, carefully inspect the Drive Train for any binding or looseness. It Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 51: Control Related Problems
VGA cable was not plugged in on it may be corrupt. on the computer side of pendant side or the overlay power cable was not plugged in the screen may go black. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 52 Do the following Service Codes and procedures: • Code 81 (Programming Panel Key) Code 82 (Run Panel Key Test) • Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 53 See Computer diagnostics, Section 5.3 Servo amp module fan failure If one of the fans fails it could lead to a fault one or more of the servo amps. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 54 Computer Module failed See Computer diagnostics, Section 5.3 4.3.8 System Shuts Off During operation, the system shuts off and will not turn back on. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 55 Mill Indexer. This function may also be placed in a wait state that will cause the program to stop until the input, at I39.2 has been triggered. The Auxiliary Functions will not turn on or off at the programmed times. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 56 The homing function will cause the tool changer to move to tool position one, it will also cause each axis to move in the most positive direction that it can. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 57: Tool Changer Or Loading & Unloading Tools From
The door must be closed for the ATC motor to work. ATC indexing motor has overloaded. Has the overload relay Q6 tripped? Refer to the drawing 26571 for Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 58 Make sure the machine is receiving a minimum of 100 PSI and warning should appear on the screen the regulator is adjusted to 90 PSI. when the air pressure falls below 60 psi. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 59 #5 but the ATC is physically at station 2. The following explains what is display in the tool information table on the control. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 60 Each time a tool change is performed, the spindle must orientate the spindle so the dogs line up with the ATC fingers that hold the tool. Spindle will rotate slowly during this time. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 61 70 and 85 ft lbs Bellville washers are damaged, worn or With a CAT40 tension gage, check the pull strength of the fatigued. draw bar, it should be approximately 1500 lbs. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 62 If the light is on then the signal electrical signal. is reaching the solenoid and everything upstream is good. If it still does not work then the solenoid value is most likely bad. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 63: Control Input Or Output Problems
Axis made an unexpected move past Go to code 505 to move off hard limit and past soft limit. If soft limit condition continues see symptom 4.2.1 or 4.3.4 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 64 Air pressure sensor not working Check the air pressure sensor is set to 4kg/cm². Check the status LED on IM2-A5 is on. If on, the air pressure is fine and Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 65 If the light is on OM1 but not on RM1, then check wiring between OM1 and RM1. See input/output diagnostics, section 5.8. Computer module failed See computer module diagnostic, Section 5.3 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 66 Verify adequate amount of lube oil is in reservoir tank. Add to level indicated on label on pump. The machine can only run for 2 program cycles before we will not allow it to run any longer. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 67 The ON button acts just like an on and off switch. The coolant will work with the door open and spindle off. For the AUTO feature, you must program the pump to come on and turn Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 68 This should only be a problem at the initial installation of the machine and once it is correct it will always be correct. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 69 If the light is on, then the relay K14 or K15 on RM1 or the K3 or K4 contactor may be the problem. If it is the relay, then Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 70 See computer module diagnostics, section 5.3. Motor brake has failed Replace axis motor. See motor diagnostics, section 5.5. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 71 Check the LED light on the K11 relay. If the light is not on then a problem exists with this relay or the wiring to the relay. See input/output diagnostics, section 5.8. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 72: Measurement Problems
Test for accumulative error by moving the axis a number of times to see if the error gradually grows by a small amount. If the error abruptly changes by a large amount it may be caused by a bad motor encoder. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 73 Note: If your part has incorrect dimensions, see Parts Have Incorrect Dimensions, Section 4.1.3. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 74 The E-stop is pressed Undo the E-stop and press the Servo on button Servo amp failure See Servo amp Section 5.6 Motor Encoder not counting See Motor diagnostics, section 5.5 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 75: Machine Tool Problems
The bar on the screen measures from 0 to 150% of what the spindle is capable of. The spindle is able to maintain the spindle load up to 100% on a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 76 L2 (V) to ground, and L3 (W) to ground. The meter reading in the display window should be “OL” (infinite) with reference to ground. Any other reading indicates a problem, and the motor should be Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 77 This is categorized by a high pitch sound and is most evident at high RPMs. It should also cause chatter under load. Replace the spindle cartridge if this is the case. See spindle replacement in Section 6.14. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 78: Diagnostics
Wear of sliding surfaces on ATC tool. and premature failure Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 79 Cutting too deep Part dimensions incorrect Driving and cutting forces cause deflections, since no material is totally rigid Machine chatter No coolant Poor finish, decrease the life of the cutter Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 80: The Mechanical Drive Train
It should be noted that the bearing housings and yokes are all pinned in place, so machines that leave the factory should be aligned and this should not change over time. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 81 LPM is 60°. See drawings 26772, 26817 and 26756 for an illustration of how the bearings look when mounted in a face-to-face arrangement. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 82 It is essential that this ring be used; failure to do so would result in uncertain alignment between the motor and the ballscrew. Misalignments of any rotating forces, Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 83 The amount of oil and how often oil is applied is controlled in the PMX control. See section 3.11 for more information. Also see drawing 27050. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 84: Computer Module Diagnostics
The computer module has 4 DB 25 pin motor ports that are labeled X-axis, Y-axis, Z-axis and 4 axis. These motor ports contain the following signals. The pin assignments for these functions may be found on the wiring diagram 26734. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 85 6. CHA, CHB, CHC are 5 volt signals that are used for the motor encoder input. The CHC signal is the index pulse of the motor that is activated once per revolution. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 86 Figure 5.3 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 87 USB port 1 is a spare for standard USB drives or Keyboards and mouse, all other USB devices may not be supported and thus should not be installed, unless otherwise stated. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 88 Utilize service code 131 to test the encoder portion of the axis. Spindle Faulting Utilize service code F to test the digital I/O from the • computer module to the AC Drive. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 89 Verify that the compact flash is properly inserted. • • Try disconnecting all cables one at a time until only the 115 Power Input, VGA, and Overlay Power cable are Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 90: Pendant
The Program Panel consists of the following components. See drawing 26584 when an item number is referenced. 1. LCD Controller board –It controls the video output to the LCD screen, which comes from the computer module. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 91 Program panel overlay and the overlay interface board. Refer to Fig. 5.4.2c below. Disk boot failure message If the compact flash fails or is not recognized, the Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 92 The LCD will not work correctly if this is the issue. not set correctly. See figure 5.4.1b Make sure dip switches labeled 1, 3, 4 are up and 2 below. and 5 are in a down state. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 93 Fig.5.4.1b 5.4.2 Run Panel Fig. 5.4.2a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 94 D13, D15, D17, D19 – these 4 LED lights correspond to errors with the USB signals. D22 – each key press on either overlay will cause this light to flash See figure and table 5.4.2b below. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 95 E-Stop error message. If it is stuck open it will allow the machine to still operate but it will be unsafe for the user. The Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 96 One complete revolution of the EHW will display 100 counts on the screen. If not check EHW cable connection at the rear of panel to the computer module. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 97 1. E-stop button – must be in its out state so power can flow to the servo on button. 2. The computer module must output the NC ready signals. Check RM2 K6 LED light. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 98: Motors Diagnostics
The Servo Drive sends out a 300 volt digital signal on each phase, that varies both in direction and width depending on the speed and rotation. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 99 Z-axis faulting because axis does • Note the motor may need to be disconnected from not count. the ball-screw in order to perform some of the diagnostics. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 100 Verify that the deceleration parameter on the AC • decelerating from high speed. Drive 01-13 is set correctly. Verify that the spindle braking resistors are • connected properly to the AC drive. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 101 • Verify that the wiring for the coolant and coolant wash is wired correctly Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 102: Axis & Spindle Drives
Servo Drive Power Supply. The X, Y and Z axis motor encoder produce 8192 encoder count per revolution and are routed through the servo drive to the computer module along with the a single index pulse per revolution. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 103 Rarely do both the X and Y servo drives fail at the same time and in the same way. If the symptom involves both axes, the source of the problem is something that both drives have in Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 104 5.6 may be present. The side closest to the DB25 connector is the bottom portion of the seven segment LED, thus a “Ш” would be an “E” for encoder error. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 105 Table 5.6 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 106 The servo power supply is used for 3 main purposes. The 1 the 220VAC input to 300 DC volts that is fed to each axis servo drive through the red and black Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 107 If this is the case, you can check the 7 internal fuses within the power supply as shown in figure 5.6D. The outside sheet metal on the power supply must be removed to gain access. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 108 In mid 2012, the 3 phase fuses (p/n 27111-30) were removed from the power supply design. The circuit protection is now handled by the Q1 circuit breaker only. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 109 The following steps are used to download and upload the AC Drive parameters to and from the operator. a. To download the parameters from the Operator to the AC Drive follow the sequence in figure 5.6.2A below. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 110 Figure 5.6.2A b. To upload the parameters from the AC drive to the Operator follow the sequence in Figure 5.6.2B 5.6.2B Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 111 When a fault occurs the voltage between terminals RB and RC will be 5 volts DC and when it is okay it will be 0 volts. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 112: Electrical
When measuring this voltage it is best to measure at the Transformer as seen on figure 5.7.1A. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 113 If this voltage is not present then the system will not detect the digital inputs nor will it output any digital output. The voltage may be verified between pin 5 of the Monitor port on the computer module and ground. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 114 It is recommended to use a ground rod whenever possible, in order to minimize the electrical noise. A standard digital ohmmeter is not the best tool to use to measure Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 115 Each figure in the schematic also has a reference designator and a description name, see Figure 5.7.3A for an example. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 116 Below are some of the symbols from the schematic and what they represent. Three Phase Circuit Breaker Three Phase Motor RM1-K? Normally Open Relay Contact from RM1 Three Phase Overload Relay Module Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 117: Digital Input/Output Diagnostics
Utilize Service Code F to identify if the computer Switch • • Y-axis Plus & Minus Limit module is actually seeing the signal. Switch • Z-axis Plus & Minus Limit Switch Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 118 AC drive. • Measure the DC voltage at the AC drive for the Run and Fault feedback. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 119 Figure 5.8.1A. There are some spare relays that are identified in the schematic. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 120 • voltage across the top 2 pins in order to identify if the voltage is getting to the relay or is the problem with the relay module board. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 121: Tool Changer Diagnostics
“Clamp”. This action is both normal and proper. Any improper setting of the tool change height would result in unnecessary stresses on the gripper assemblies and the tool carousel. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 122 26966 for ATC adjustment instructions. The alignment should now be restored. See figure 5.9.3a. This picture illustrates measuring the deflection along the X axis. Rotate the indicator for the Y axis. Figure 5.9.3a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 123 Failure to have this set properly can cause serious damage to the gripper assemblies of the ATC. Such damage to the gripper assemblies, could lead to damage to Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 124 It is critical that the cam be oriented as shown in figure 5.9.6a. This puts the locking segment in the optimum position. The sensor should be positioned in the center of black bracket you see in figure 5.9.6a. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 125 The angle of the tool detect sensor bracket (20°) is designed to cast a beam, that is as perpendicular as possible to the angle of the tapered shank of the CAT40 tool holder. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 126 Figure 5.9.6b Figure 5.9.6c Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 127 In this state if the ATC was to move, the tool could be dropped on the table. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 128 Error 139 - The ATC is trying to move in but the air pressure is too low. This message will occur if a tool change is requested from a program. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 129 ATC from reaching the then retracts on it’s own. limit switch • Air pressure is too low • Check the system air pressure at the regulator, it should read 90 psi Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 130: Pneumatic Diagnostics
The following is a brief description of the pneumatic components used on the LPM machine. Please refer to drawing 26930 at the rear of the manual for an illustration of many of these components. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 131 ATC in and out from the spindle. The lower valve in this pair moves the ATC in toward the spindle. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 132 12. Air Nozzle – the LPM comes with an air nozzle that can be used to blow chips off of your parts. It attaches the front of the machine on a bracket and the air lines connects to the right side of the machine. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 133: Coolant Diagnostics
The oil will float to the top of the right section of the tank. This tank also has a return hose that returns coolant back to the coolant tank when the level gets too high. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 134 It insures the lines are filled with coolant and hence you will get immediate coolant flow when the pumps are turned on. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 135: Service Codes
Certain service codes must be performed when servicing certain items on the LPM. Failure to do so can lead to machine crashes and expensive repair work. Do not work on the TRAK LPM unless you have been trained on these service codes.
Page 136 Default is 800 ipm Set Part Change Position Sets the part change position along the X axis for auxiliary function 6. Reset Servo Fault Must be run when servo amp faults Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 137 Insert the USB flash drive that contains the software update and press this service code. New software will automatically download and the control may need to be shut down if prompted. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 138 See Section 7.1 for a further explanation of this code. 5.12.2.3 CODE 128: Input Backlash Constant Code 128 allows you to enter the backlash values for each axis. It displays the value after it is entered. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 139 Crank it up and down a few times to make sure you found the right spot. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 140 1. CAL RPM – Running this routine will automatically calibrate the spindle over several increments from its minimum to maximum rated speed. The process should take between 5- 10 minutes to complete. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 141 A manual diagnostic routine used to check the motors’ encoders. Manually turn the X or Y axis ballscrew to display the actual DRO counts and the raw encoder counts. The DRO will display counts unaffected from calibration compensation. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 142 This code causes the control to turn on in the metric mode. 5.12.4.2 Code 67: Default English This code causes the control to turn on in the English mode. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 143 Once this is set, it never needs to be set again. In mid-2013 we changed the design of the 4 axis unit we sell. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 144 • 5. Ballscrew replaced apply when 6. Angular contact bearings on motor end replaced working on the X or 7. Table removed from machine and hence Y axis Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 145 510 – setting the 1. Spindle motor belt has been removed, replaced • The user will most spindle orientation or has slipped during operation likely break a finger Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 146 First we need to make sure that one of the parameters is set correctly on the AC drive: a) Make sure the Servo On button is enabled, otherwise there will be no power to the AC drive. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 147 8000. It’s normal for the load meter to spike up and then settle back down to zero. Make sure this is working correctly before leaving. If you see any abnormalities, double check the steps, or give us a call. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 148: Replacement Procedures
6.1.1 X-Axis Servomotor Removal 1. Turn off the power at the machines disconnect switch, and use a lockout tag. 2. Remove the coupling cover from the motor mounting bracket. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 149 Place a reference mark on the ball screw relative to the coupling. a. Slacken the two cap screws. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 150 2. Jog the Z-axis upward and clear enough to allow the head support bracket to be placed beneath it. 3. Place the head support (supplied with the machine) on the protected table as shown in figure 6.1.5a and 6.1.5b Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 151 6. Set the index pulse relative to the limit switch cam, positive end, perform service code 505, refer to section 5.12 of this manual. Reset the soft limits as well in service code 505. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 152: Servo Driver Replacement
Attach the ground wire (green and yellow) to the chassis of the servo drive. b. Attach wires identified as “W”, “V” and “U” (from left to right) as shown in figure 6.2b. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 153 4. Disconnect the cable that runs from the spindle drive to the computer module. It is plugged into a port called spindle port. A new cable will come on the replacement AC drive, so do not disconnect this from the drive you are removing. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 154: Computer Module Replacement
142 and save your machines configuration file to a thumb drive. If you are not able to run this service code, then contact Southwestern Industries. We should be able to email you a backup copy of this file.
Page 155: Compact Flash Replacement
142 and save your machines configuration file to a thumb drive. If you are not able to run this service code, then contact Southwestern Industries. We should be able to email you a backup copy of this file.
Page 156: Linear Guide Replacement
For example, if the Z linear guides needed replacing, the head of the machine would need to be removed. All linear guide spare parts would be purchased through Southwestern Industries and we would also organize finding a machine tool rebuilder to do the work.
Page 157 Figure 6.8.1a c. Insert a 8mm hex key into the ball screw to prevent rotation and remove the bearing locknut as shown in figure 6.8.1b Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 158 Absent of second pair of helping hands, place cardboard or other protective material beneath the Ballscrew and slide the ballscrew out through the access door, left. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 159 1. Set-up a .0001 test indicator at motor end. Load the indicator approximately .003” then reset the dial to zero as shown in figure 6.8.3a. This indicator will measure “Pull Through” not pre-tension. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 160 12. Tighten in a crisscross pattern the five M10 SHCS that secure the ball nut to the yoke to a torque value of 40 ft lbs. 13. Connect the servomotor power and encoder cables. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 161: Ballsrew Replacement-Y Axis
Ballscrew Replacement, Y Axis The following will describe how the Y-axis ballscrew is removed, replaced and then pre-tensioned. It is essential that the pre-tensioning procedure be followed to the letter. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 162 Transfer the SWI pre-tensioning socket onto the bearing locknut as shown in figure 6.9.1a. h. Insert a 8mm hex key at the motor end of the ball screw to prevent rotation i. Remove the bearing locknut from the support end. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 163 Remove the SWI pre-tensioning socket. In a crisscross pattern, tighten the four bearing locknut clamping screws. e. Do not attach the Y-axis servomotor to the LPM at this time. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 164 11. Install the Y-axis servo motor, refer to section 6.1 12. Tighten in a crisscross pattern the five M10 SHCS that secure the ball nut to the yoke to a torque value of 40 ft lbs. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 165: Ballsrew Replacement-Z Axis
Service Code 501 – reset the tool change height. Performed after Z motor axis change or • removal Service Code 502 – reset the base tool height. Performed after Z axis motor change or • removal Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 166 At the support end, slacken the four M3 bearing locknut SHCS, and completely remove two opposing screws. 12. Transfer the SWI pre-tensioning socket onto the bearing locknut as shown in figure 6.9.1a 13. Remove the bearing locknut from the support end. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 167 Loosen the bearing locknut and then tighten snuggly by hand. 3. Install the SWI pre-tensioning socket onto the bearing locknut (support end) as shown in figure 6.9.1a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 168: Angular Contact Bearing Replacement
Please refer to sections 6.8, 6.9 or 6.10 for detailed instructions for removing the bearing housing from the X, Y and Z axes. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 169 An arrow ( ) will be found on the outside diameter of the outer race. b. A burnish mark (o) on the face of the inner race. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 170 With a soft punch, gently tap the outer race from side to side, gradually walking the bearing into the bore. Be patient, otherwise you will likely get the bearing jammed into the bore. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 171 It is very important to tighten the bearings down to a specific torque with a torque wrench. A low strength LocTite must also be used. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 172: Spindle Motor Replacement
13. Make sure to reset the orientation angle for the spindle using service code 510. This pertains to whenever the motor is replaced or the spindle belt has moved on the pulleys. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 173: Spindle Motor Wiring
The same is true if the spindle belt has been removed and replaced. Service Code 510 – reset orientation angle of the spindle • Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 174 13 mm wrench and pull the motor toward the front of the LPM. See figure 6.14.1b c. Remove the belt from the spindle drive pulley (motor) and remove from the spindle head. Set the belt aside. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 175 Secure the tool with two M8 SHCS, then back out the screws two turns. See figure 6.14.1c b. Fit the SWI Support Plate into the bore of the cylinder mounting plate. See figure 6.14.1d. Figure 6.14.1c Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 176 Once it has broken free, the spindle should drop with little to no resistance. See figure 6.14.1f. You may need to pry the spindle cartridge between the bracket shown in figure 6.14.1f and the spindle cap to get the spindle to move downward. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 177 M12 threaded stock. l. Remove the spindle cartridge from the enclosure and place on a suitable work surface. Use care, as the spindle cartridge is heavy, approximately 75 lbs. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 178 13. Tighten the M8 SHCS in the same manner to a torque value of 40 ft lbs or 54 N-m. 14. Remove SWI tooling and place in the returning shipping crate along with the replaced spindle cartridge. 15. Replace the Spindle Drive belt Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 179: Tool Clamp Mechanism Replacement
See drawing 26848 for an illustration of the spindle assembly and drawing 26854 for the head assembly. 1. Jog the Z-axis until it is approximately six inches from the table. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 180 Do not attempt to pry the cap off. Attempting this will cause the cap to become jammed onto the spindle and possibly cause damage to the spindle pulley, driven. Shortcuts can turn a simple service into a complicated one. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 181 Figure 6.15.1a Figure 6.15.1b 14. Place a 12mm open end wrench across the flats at the top of the draw bar to prevent it from rotating. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 182 Do not tap the clamping cartridge to the bottom of the spindle bore. 2. Place two 8mm x 40mm set screws at opposing threaded holes on the back face of the spindle, see figure 6.15.2a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 183 If the air gap is other than 5mm, release the two SHCS that secure the clamping collar, and adjust the LH adjusting screw accordingly. See figure 6.15.2b. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 184: Automatic Tool Changer (Atc) Replacement
Slide the sensor out through the shroud seal, and set it aside. 5. Jog the table until it is beneath the ATC. 6. Place the Column support beneath the Tool Carousel Assembly as shown in figure 6.16.1a. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 185 4. Using the jog button, maneuver the table until the threaded stock threads into the tool Carousel Assembly without difficulty. 5. Thread in the M12 threaded stock at least ten turns. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 186 (18), 16. Install the two M5X10 BHCS that secure the Tool Detect Sensor Bracket make certain that the actuator arm is level, and then tighten down. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 187 3. Remove the two screws that secure the home position sensor (8) to the tool changer shroud, and set aside. 4. Remove the sheet metal cover above the distribution box. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 188 15. Perform service code F to verify that the home position sensor is functioning properly. 16. Install the tool changer slide guards. 17. Re-home the machine and make sure it works. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 189 Remove the four SHCS that secure the tool changer slide guard, upper (24), and remove. (16) 3. Remove the two screws that secure the home position sensor to the sliding body (13), and set aside. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 190 Disconnect U from terminal point 13 b. Disconnect V from terminal point 12 c. Disconnect W from terminal point 11 d. Disconnect G from terminal point 10 Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 191: Coolant Pump Replacement
5. Undo the wiring from the old pump and rewire the new pump in the same fashion. 6. Turn the pump on and make sure it is going in the correct direction. If not, switch any 2 of the wires. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 192: Pneumatic Part Replacements
You may need to replace these fittings when loosening these type of fittings. Note - make sure to use Teflon tape or thread sealant when replacing all fittings and making new connections. Figure 6.18a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 193: Auger Motor Replacement
3. Remove the cable from the limit switch and note the wiring as you will hook up the new limit switch in the same fashion. 4. Mount the new limit switch and snug the screws that hold it in place. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 194 7. Perform service code 500 if you have replaced the limit switch on the X or Y axis. 8. Perform service codes 501 and 502 if you have replaced the limit switch on the Z axis. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 195: Maintenance
ENABLE / DISABLE – This will toggle whether or not the values currently stored in X, Y, and Z axis will be used. This can be used for troubleshooting purposes. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 196 SAVE OFFSETS button to save the table to the machine. From then on it will begin using the calibration offsets. If you press MODE or RETURN before pressing SAVE OFFSETS, the values will not be saved. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 197: Backlash Compensation
The limit switches on the machines serve 2 purposes: (1) are used to home the machine, (2) are used to prevent an over travel condition, which could damage the machine. When a machine hits a Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 198: Periodic Maintenance
3. Check coolant level. Weekly 1. Check the level of the lubrication pump. 2. Check the oil level in the oiler that supplies oil to the pneumatic Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 199 3. Inspect the ATC by removing the covers 4. Inspect the tool change air cylinder 5. Apply grease to the grease fittings on the ATC unit. Southwestern Industries, Inc. TRAK® LPM Installation, Maintenance, Service, & Part List Manual...
Page 200: Th Axis
Axis Keyway Size 18 mm 18 mm 18 mm Max distance between 4 axis with 22.5” (26.25”) 22.5” (26.25”) 21.7” (24.7”) chuck (without chuck) & tailstock with center Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 201: Mounting 4 Th Axis
4 ball lock clamps and hence the separate clamp is not required. The new 4 axis also will not require the separate air line cable found in figure 8.2d. Figure 8.2a Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 202 Figure 8.2b Figure 8.2c Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 203 Bolt the tailstock down as shown in the drawing. Make sure to use the correct hardware when fastening down the 4 axis and tailstock to the ball lock plates. See drawing 27066. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 204: Air Connection
The oil should be a 30-weight oil or ISO grade oil of around 100. Lastly, there are 2 lubrication inlets on the tailstock that should be greased every few months as shown below. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 205: 4Th Axis Specific Service Codes
DRO screen is your backlash. 5. Enter this into service code 128. 6. Now redo this procedure and make sure the DRO and indicator both come back to zero. Adjust as necessary. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 206 4. Now take the indicator and move the Z axis up and zero the indicator out on top of the pin. Find the highest point of the pin. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 207: Troubleshooting By Symptom
B10 LED, wire I34.1. (not applicable to new SWI 8” 4 Axis) 4th axis is not coming back to zero 1. Go to service code 509 and make sure you have Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 208: Replacement Procedures
7. Hook up the motor power and encoder cables. 8. You may need to adjust the backlash between the gears. See page 2 on drawing 27065-2 for more information and the figure below. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 209 4. Remove the motor shaft key retaining screw (item 45), retaining washer (item 47), and an O- ring seal (item 30), refer to 28060 assembly drawing. Use a socket wrench with a 8” extension and 5/32” allen socket, or a 5/32 T-handle wrench. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 210 4 screws and t nuts. For the SWI 8” model, the adaptor plate is held to the spindle face with 6 bolts. See figure 8.8.3a. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 211 0.0003” or 0.008 mm. Try to get it as close as you can to zero. Tighten the 3 screws holding the chuck. Southwestern Industries, Inc. TRAK LPM Installation, Maintenance, Service, & Part List Manual...
Page 212 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S ORIGINAL RELEASE 13442 13442 7.16.09 7.16.09 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. EXTENSIVELY REVISED. 13534 08/04/09 EXTENSIVELY REVISED. 13584 12.23.09 NETWORK COMPACT FLASH DEBUG...
Page 213 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S Z-AXIS BRAKE CABLE (26840-3) NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- TYPICAL SENT OF SOUTHWESTERN INDUSTRIES. X or Y or Z - ENCODER MOTOR MOTOR ENCODER...
Page 214 WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. OV Y1 24V/ OV NO NC...
Page 215 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S 30 ohms NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. 30 ohms SERVO POWER SUPPLY BRAKING RESISTORS 30 ohms...
Page 216 WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. MOTOR ENCODER (26940) CABLE CHART...
Page 217 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13542 10.1.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED ITEMS 53 - 57(B5, C7) 13975 5/3/12 27 16X 23 4X 33 6X 19 REF.
Page 218 PING JENG 26711 RECEIVER - BALL LOCK-FACE MOUNT 26501 MOTOR-AXIS - 5.7 N-m 26762 NUT-LOCK-BALL SCREW YINSH 27001 RING , MOTOR PING JENG SOUTHWESTERN INDUSTRIES, INC. 26772 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 219 WASHER - BELLEVILLE LOCK SERRATED M6-1.0X16 25B SCREW-SHCS-STL-BO M6-1.0X20 25B SCREW-SHCS-STL-BO M5-0.8X10 25B SCREW-SHCS-STL-BO STOCKABLE M6-1.0X12 25B SCREW-SHCS-STL-BO 26771 STOP - GUIDE LINEAR PING JENG SOUTHWESTERN INDUSTRIES, INC. 26772 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 220 PING JENG BRACKET-GUIDE-CABLE CARRIER-X 26916 AXIS 27178 CABLE CARRIER-X AXIS-LPM NON-STOCKAB M5 71B WASHER-FLAT SAE-STL-BO M5 73B WASHER-SPLIT LOCK-STL-BO M5-0.8X14 25B SCREW-SHCS-STL-BO STOCKABLE SOUTHWESTERN INDUSTRIES, INC. 26772 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 3 of 1-310-608-4422 Fax 1-310-764-2668...
Page 221 ORIGINAL RELEASE 13542 10.1.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- 29 4X REVISED: ITEMS: 3 (PICTORIAL), 30 & 47 QTY WAS: 16 & 4. SENT OF SOUTHWESTERN INDUSTRIES. 14112 05/22/13 ADDED ITEM 20 31 6X 28 6X 32 6X 33 6X DETAIL "A"...
Page 222 MOTOR-AXIS - 5.7 N-m 26749 BEARING - CAP-DRIVE END PING JENG 6106012 26818-6 COVER-WIPER-Y AXIS REAR PING JENG 3218095131 26754 WEDGE-LINEAR GUIDE PING JENG 80006010 SOUTHWESTERN INDUSTRIES, INC. 26817 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 223 M6-1.0 50B NUT-HEX-STL-BO M6-1.0X25 25B SCREW-SHCS-STL-BO 26818-2 COVER-WAY Y-AXIS SIDE PING JENG 26971-1 TRAY-COOLANT DRIP RIGHT 26971 TRAY-COOLANT DRIP LEFT M6 70B WASHER-FLAT USS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26817 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 224 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13542 10.1.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. 23 6X DETAIL "A" 26 2X 22 2X 34 4X...
Page 225 PING JENG 3202031140 27002 CUSHION - BALL SCREW 1.6" (40.6mm) PING JENG 3202031090 26749 BEARING - CAP-DRIVE END PING JENG 6106012 26823 PIN-TAPERED MP12-8X701 SOUTHWESTERN INDUSTRIES, INC. 26756 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 226 27003 CAP - SCHS HOLE M5-0.8X12 10B SCREW-PH-PHIL-STL-BO M12-1.75X50 25B SCREW-SHCS-STL-BO M6-1.0X10 25B SCREW-SHCS-STL-BO 26818-3 COVER-TELESCOPIC PING JENG 80006022 Z-AXIS-LOWER M6-1.0X12 25B SCREW-SHCS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26756 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 227 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13546 11.20.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. 10 - LCD INVERTER POWER CABLE 2 - COM PORT CABLE (25700-180) (26580-6) 3 - HANDWHEEL CABLE (26515)
Page 228 26584-2 SHEETMETAL-CONTROL-BACK PANEL 26590 PANEL ASSY-PROGRAM 26520 PANEL ASSY-RUN 26716 PING JENG 40801824 PUSH BUTTON-MOMENTARY-ILLUMINAT M5-0.8X12 10Z SCREW-PH-PHIL-STL-ZINC 27627 LABEL-TEXT-SERVO ON BROTHER TZ-241 SOUTHWESTERN INDUSTRIES, INC. 26584 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 229 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13543 9.23.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED ITEMS 23-26, ITEM 16 WAS: -3 13863 10.10.11 22 2X 17 18 2.75...
Page 230 26074-1 SENSOR-ATC TOOL DETECT CDR-10XB 26815-1 BRACKET-TOOL DETECT SENSOR PING JENG F1000001/ILC1018A 26779 GROMMET-SEAL 26778 WINDOW-TOOL 26789-1 RING-TAPER ROLLER BEARING PING JENG G1300M50 SOUTHWESTERN INDUSTRIES, INC. 26784 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 231 Stat Reference(t Mfr Mfr P/N M5-0.8X10 27B SCREW-BHCS-STL-BO 26365 SENSOR-HOLDER 23837-1 LABEL-CAT40 TOOLING 23837-2 LABEL-BT40 TOOLING 26802-1 GRIPPER ASSY - TOOL CHANGER-BT-40 (16) SOUTHWESTERN INDUSTRIES, INC. 26784 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 232 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13543 9.23.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. 49 4X 21 2X 46 2X 11 2X 15 16...
Page 233 PING JENG DA43009A 26811-19 SHAFT-CAM DRIVE PING JENG DCX410270 26811-14 PLATE-DOOR COVER PULLING PING JENG DA43008A LINKAGE 26811-15 BRACKET-DOOR PULLING PING JENG DA43005A SOUTHWESTERN INDUSTRIES, INC. 26811 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 234 M6 70B WASHER-FLAT USS-STL-BO M8 70B WASHER-FLAT USS-STL-BO 22680-3 SWITCH-LIMIT-ATC CYLINDER IN & PING JENG EAWA00001 M6-1.0X35 25B SCREW-SHCS-STL-BO GOSAN 92235 26969 FITTING-GREASE-ATC UPPER SOUTHWESTERN INDUSTRIES, INC. 26811 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 235 ADJUSTMENT SCREW M20-2.5 50B NUT-HEX-STL-BO M10-1.5 X40 ADJUSTMENT SCREW WEY YII M10-1.5 50B NUT-HEX-STL-BO M5-0.8X20 25B SCREW-SHCS-STL-BO M5 70B WASHER-FLAT USS-STL-BO M4-0.7X10 25B SCREW-SHCS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26811 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 3 of 1-310-608-4422 Fax 1-310-764-2668...
Page 236 ORIGINAL RELEASE 13543 9.23.09 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. PUSH-PULL BRACKET IN THE "Y" DIRECTION (5) SLIDING ASSEMBLY, TRAVEL ADJUSTMENT SCREW, OUT (4) SLIDING ASSEMBLY, TRAVEL...
Page 237 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13547 11.16.09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED ITEMS 53-58 13591 1.20.10 ADDED ITEM 59 & NOTE 3 13679 11.5.10...
Page 238 26855 PULLEY-SPINDLE MOTOR PING JENG 64000040 22680-2 SWITCH - LIMIT OMRON SHL-Q2255 26853 CYLINDER-TOOL CLAMP/UNCLAMP PING JENG 50110038 26849 MOTOR-SPINDLE-INDUCTION-10HP SOL POWER SVM-100M-15 SOUTHWESTERN INDUSTRIES, INC. 26854 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 239 SCREW-SHCS-STL-BO M10 73B WASHER-SPLIT LOCK-STL-BO M5-0.8X12 25B SCREW-SHCS-STL-BO M5-0.8X12 10B SCREW-PH-PHIL-STL-BO M8-1.25X60 24B SCREW-HEX HEAD-STL-BO NON-STOCKA M8-1.25 50B NUT-HEX-BLK OX M6-1.0X12 25B SCREW-SHCS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26854 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 240 CABLE ASSY-SPINDLE 26940 PING JENG 40805628 MOTOR-ENCODER FITTING-CONDUIT-STRAIGHT-THRU- 26834-13 34mm BLACK HEYCO F8576 METRIC 26835-5 TUBING-CONDUIT-NYLON 34mm HEYCO F8434 26348 FAN - SPINDLE MOTOR SOUTHWESTERN INDUSTRIES, INC. 26854 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 3 of 1-310-608-4422 Fax 1-310-764-2668...
Page 241 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13547 11/16/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. SPECIFICATIONS: SPECIFICATION CONTROL DRAWING IN CASE OF CONFLICT BETWEEN VENDOR SPECIFICATIONS FOR THIS PART AND SPECIFICATIONS OF THIS DRAWING, THE LATTER CONTROLS.
Page 242 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13547 11/16/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. 17 2X 15 6X 15 6X 34 2X 24 2X...
Page 243 O-RING PING JENG C0 3010 26848-17 O-RING PING JENG P00500 26848-18 BEARING - ANGULAR CONTACT PING JENG 701230 26848-19 FINGERS-CLAMPING PING JENG BT40 SOUTHWESTERN INDUSTRIES, INC. 26848 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 244 26848-26 WASHER-BELLEVILLE PING JENG 31.5X16.3X2 26848-27 O-RING PING JENG BP26x3.5 26848-28 LOCKNUT PING JENG R1366B 26848-29 DRAW-BAR PING JENG R1161D 27626 DRAW-BAR ASSY SOUTHWESTERN INDUSTRIES, INC. 26848 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 245 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13545 11/17/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. UPDATED PRESUURE SWITCH NOTE ON 13591 1.20.10 SHEET 2.
Page 246 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13545 11/17/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. UPDATED PRESUURE SWITCH NOTE ON 13591 1.20.10 SHEET 2.
Page 247 TUBING-8mm ID x 12mm OD-BLUE 27016 FITTING-ADAPTER-MALE PIPE 27017 FITTING-COMPRESSION TUBE 27018 FITTING-PUSH-TO-CONNECT 27019 FITTING-NYLON PUSH-TO-CONNECT 27020 FITTING-NYLON PUSH-TO-CONNECT 26898-1 FITTING-AIR-90° 26898-2 FITTING-STRAIGHT-8MM QUICK DISCONNECT SOUTHWESTERN INDUSTRIES, INC. 26930 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 248 Printed 1/3/2011 Item P/N Title Qty UseAs Rev Stat Reference(t) 26898 FITTING-AIR-90° 26993 VALVE-ON/OFF 24211 LIQUID TIGHT FITTING-PG9 26934-1 VALVE-AIR FLOW THRU SPDL SOUTHWESTERN INDUSTRIES, INC. 26930 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 249 13640 06/16/10 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- ADDED ITEMS 4, 14, & 47 SENT OF SOUTHWESTERN INDUSTRIES. 41 4X ADDED: ITEMS 48,49, & NOTE 3 13661 08/03/10 REVISED ITEM 46 PICTORIALLY...
Page 250 WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. COOLANT PUMP COOLANT WASH PUMP...
Page 251 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. TO WASH DOWN, NOZZLE PORT WASH DOWN NOZZLE AND BRACKET (C) WASH DOWN PORT, INSIDE...
Page 252 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. AIR BLAST AND WORK COOLANT MANIFOLD (D) OIL / COOLANT SEPARATOR TANK (E)
Page 253 26955 NOZZLE-COOLANT WASH SHORT PING JENG 50080050 26956-15 HOSE-COOLANT 1" OD PING JENG 50283491 26958 GUN-COOLANT PING JENG 50020010 26960 GUN-AIR PING JENG SOUTHWESTERN INDUSTRIES, INC. 26943 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 254 26893 MANIFOLD-AIR/COOLANT M5-0.8X35 25B SCREW-SHCS-STL-BO M6-1.0X15 25B SCREW-SHCS-STL-BO M6 73B WASHER-SPLIT LOCK-STL-BO M5 70B WASHER-FLAT USS-STL-BO M8-1.25X25 25B SCREW-SHCS-STL-BO M8 73B WASHER-SPLIT LOCK-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26943 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 255 COVER -SHEET METAL PING JENG 27076 FITTING-HYDRAULIC PING JENG 501-635 26947 CART-CHIP PING JENG 3112103350 26956-7 HOSE-COOLANT 1" OD PING JENG 50283491 27037 OIL-SKIMMER ASSY SOUTHWESTERN INDUSTRIES, INC. 26943 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 3 of 1-310-608-4422 Fax 1-310-764-2668...
Page 256 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13545 11/19/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. REVISED EXTENSIVELY. SEE ECN. 13691 2/18/11 10 28.0 10 20.0...
Page 257 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13545 11/19/09 AUTOMATIC TOOL CHANGER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. REVISED EXTENSIVELY. SEE ECN. 13691 2/18/11 TOP VIEW GREASE FITTING ON TOOL CHANGER INSERT GREASE: SHELL DARINA AX 40"...
Page 258 PING JENG 26981-1 TUBING-8mm ID x 12mm OD-BLUE PING JENG 26979-1 TUBING-PLASTIC-HARD 4mm ID x 6mm OD PING JENG 26978-1 TUBING-6mm COPPER PING JENG SOUTHWESTERN INDUSTRIES, INC. 27050 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 259 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13546 11.20.09 Z-AXIS LIMIT SWITCH USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. X-AXIS LIMIT SWITCH X PLUS (+) Z MINUS (-) X MINUS (-) 17 2X...
Page 260 CABLE- ASSY - Y-AXIS LIMIT SWITCH 22551-8 CABLE- ASSY - Z-AXIS LIMIT SWITCH 22408 LIMIT SWITCH BALLUFF LR50067, BNS-543-B02-D12-61- 12-10 , M6-1.0X16 25B SCREW-SHCS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26827 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 261 Item P/N Title Detail Rev UseAs Stat Reference(t) Mfr P/N M6 70B WASHER-FLAT USS-STL-BO M6-1.0X25 25B SCREW-SHCS-STL-BO M6-1.0 50B NUT-HEX-STL-BO M6 73B WASHER-SPLIT LOCK-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26827 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 262 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 263 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 264 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 TO_TB22-1 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 265 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- 61 2X SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11...
Page 266 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726...
Page 267 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 268 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 269 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- TOOL UNCLAMP LIMIT SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 SWITCH CABLE REVISED DETAIL "R"...
Page 270 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 W118 TO K5-A1 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. W119 TO K4-22 ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726...
Page 271 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 272 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- TOOL UNCLAMP SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 BUTTON CABLE REVISED DETAIL "R"...
Page 273 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 274 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 BR3 SERVO USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- BRAKING RESISTOR SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R" & CONNECTIONS 13894 12.21.11...
Page 275 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 276 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 277 REVISED: SHTS 2, 4, 6, 8, 9, 11; ITEMS 15, 31, 61. ADDED ITEMS 87-89. 13686 12/13/10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED NOTE 7 TO SHT 4. NOTE 5 ON SHT 4 WAS: NOTE 4 13726 3/1/11 REVISED DETAIL "R"...
Page 278 MODULE- I/O INTERFACE DWG BORE 26809 MODULE-RELAY DWG PING JENG 23095-1 TERMINAL BLOCK-RAIL END STOP 24282-1 TERMINAL BLOCK-END SECTION DWG WEIDMULLER 22557-3 TERMINAL BLOCK SOUTHWESTERN INDUSTRIES, INC. 26571 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 279 WIRE WAY-GRAY-6mm SLOT-45mm WIDE 26597-1245 COVER-WIRE WAY-GRAY-65mm WIDE 26587-0275 WIRE WAY-GRAY-6mm SLOTS-45mm WIDE 26597-0275 COVER-WIRE WAY-GARY-65mm WIDE 26588-1245 WIRE WAY-6mm SLOTS-65mm WIDE 26598-1245 COVER-WIRE WAY-GRAY-45mm WIDE SOUTHWESTERN INDUSTRIES, INC. 26571 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 280 M6-1.0X15 25B SCREW-SHCS-STL-BO 24009-3 WASHER - BELLEVILLE SPRING LOCK 1/4" OR M6 - SERRATED M6-1.0X25 25B SCREW-SHCS-STL-BO 23821-5 OVERLOAD RELAY-AUXILIARY CONTACT SCHNEIDER ELECTRIC SOUTHWESTERN INDUSTRIES, INC. 26571 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 3 of 1-310-608-4422 Fax 1-310-764-2668...
Page 281 M6 70B WASHER-FLAT USS-STL-BO 26571-LB7 LABEL-TEXT-ELEC BOX SEE REV LEVEL ON 26775-SCH & 26571 26807-1 RELAY-24VDC COIL-SPDT 27148 RETAINING CLIP-RELAY 15.7mm 26998 SEAL-EDGE-GRIP-ADJUSTABLE-100 FT SOUTHWESTERN INDUSTRIES, INC. 26571 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 4 of 1-310-608-4422 Fax 1-310-764-2668...
Page 282 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13544 12/01/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- 40 8X SENT OF SOUTHWESTERN INDUSTRIES. B3 PICTORIALLY ADDED ITEM 33 13609 01/26/10 DLT ITEM 40, ITEM 35 WAS: M5-0.8X12 25B 13637 5.7.10...
Page 283 PING JENG 26882 BRACKET-L WHEEL GUIDE PING JENG 165013 26883 WHEEL-FRONT DOOR PING JENG 154099 26584 PENDANT ASSEMBLY 26886 SPACER-OP BOX PING JENG 70008027 SOUTHWESTERN INDUSTRIES, INC. 26862 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 284 M6 70B WASHER-FLAT USS-STL-BO M8 70B WASHER-FLAT USS-STL-BO 26358 SPACER ID 6mm X OD 20mm X 20 mm LONG M5 73B WASHER-SPLIT LOCK-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26862 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 285 PING JENG 50020007 26989 KEYS-ELECTRICAL CABINET PING JENG 50010501 26717 SWITCH-SAFETY WITH LOCK 26682-2 CABLE ASSY-DOOR SWITCH 27044 BRACKET-COOLANT AND AIR 24927-15 LABEL-WINDOWS-LPM SOUTHWESTERN INDUSTRIES, INC. 26862 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 3 of 1-310-608-4422 Fax 1-310-764-2668...
Page 286 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13544 12/03/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. DIMENSIONS ARE IN INCHES SOUTHWESTERN INDUSTRIES, INC. APPROVALS DATE DEC.
Page 287 M24x3.0P 26757 COLUMN CASTING PING JENG 700A0603 26926 SCREW-SHCS M24-3 x 90L 25B PING JENG M24-3 x 90L 26927 WASHER-SPRING M24 PING JENG SOUTHWESTERN INDUSTRIES, INC. 26910 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 288 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13544 12/03/09 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED ITEMS 11, 12, 21 & 30. 13975 5/3/12 19 2X...
Page 289 WASHER-FLAT USS-STL-BO 5/16" OR M8 - 24009-1 WASHER - BELLEVILLE LOCK SERRATED M5 70B WASHER-FLAT USS-STL-BO 1/2 70B WASHER-FLAT USS-STL-BO M5 73B WASHER-SPLIT LOCK-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26900 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 290 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES ORIGINAL RELEASE 13432 3.31.09 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER 14 2X USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED ITEM 24 13525 6.24.09 ADDED NOTE 1. ADDED NOTE 1. 13541 08/27/09 13541 08/27/09 ADDED REPLACEMENT NOTE.
Page 291 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES ORIGINAL RELEASE 13432 3.31.09 NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ADDED ITEM 24 13525 6.24.09 ADDED NOTE 1. ADDED NOTE 1.
Page 292 26534-PKG FOAM SET-TOOL SETTING GAGE 24 3/4 X 18 26806-1 BOX-CARDBOARD 24 3/4 X 18 3/4 X 10 3/4 3/4 X 10 3/4 SOUTHWESTERN INDUSTRIES, INC. 26534 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 293 Item P/N Title Qty UseAs Rev Detail Stat Mfr Mfr P/N 26534-LB1 TEXT-LABEL-TOOL SETTING GAGE ASSY 26534-INST INSTRUCTIONS-TOOL SETTING GAGE ALIGNMENT 26534-25 THUMBSCREW-MEASUREMENT SCALE SOUTHWESTERN INDUSTRIES, INC. 26534 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 294 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13556 2.22.10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ITEM 13 QTY WAS: 4 13668 9.30.10 ADDED ITEMS 36-37, RE 13750 1.26.11...
Page 295 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 13556 2.22.10 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. ITEM 13 QTY WAS: 4 13668 9.30.10 ADDED ITEMS 36-37, RE 13750 1.26.11...
Page 296 M12 71B WASHER-STL-BO M10 73B WASHER-SPLIT LOCK-STL-BO M10 71B WASHER-FLAT SAE-STL-BO 26991 BRACKET-TRANSFORMER SUPPORT M6-1.0 50B NUT-HEX-STL-BO M6 73B WASHER-SPLIT LOCK-STL-BO M6-1.0X30 25B SCREW-SHCS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 26939 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 297 23262-1 CABLE CLAMP 1.5"X1.5" 24593-A92424-00 WIRE ASSY-6 AWG-GREEN-5" 22537-440 LABEL-440 VOLTS 26822-50 FUSE-GG SERIES-(22X58mm) 50 AMP M6 70B WASHER-FLAT USS-STL-BO 22637-1 CLAMP-ONE HOLE-METAL-1" SOUTHWESTERN INDUSTRIES, INC. 26939 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 298 NOTICE: THIS DESIGN WAS ORIGINATED BY AND EMBODIES A CONFIDENTIAL PROPRIETARY DESIGN REVISIONS OWNED BY SOUTHWESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE...
Page 299 REVISIONS WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A S PECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. DESCRIPTION DATE...
Page 300 KIT-HARDWARE 4TH AXIS-8" CNC-200RB 26712 SHANK - CLAMPING - BALL LOCK 27139 NUT-T-SLOT 1/2-13 8-32X1/2 31Z SCREW-PH-PHIL-EXT SEMS-STL-ZINC M5-0.8X12 25B SCREW-SHCS-STL-BO M5 73B WASHER-SPLIT LOCK-STL-BO SOUTHWESTERN INDUSTRIES, INC. 27066-4 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 301 Printed 10/18/2011 Item Title Detail UseAs Stat Mfr P/N 27066-4-DOC 4TH AXIS OPTION - LPM-8" FIXTURE PLATE 27063-3 ASSY-TAILSTOCK-300mm 27063-4 FIXTURE PLATE ASSY-4TH AXIS-300mm SOUTHWESTERN INDUSTRIES, INC. 27066-4 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 302 REVISIONS WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A S PECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. DESCRIPTION DATE...
Page 303 REVISIONS WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A S PECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. DESCRIPTION DATE...
Page 304 REVISIONS WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A S PECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. DESCRIPTION DATE...
Page 305 REVISIONS WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A S PECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREE S NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. DESCRIPTION DATE...
Page 306 M3-0.5X20 10Z SCREW-PH-PHIL-STL-ZINC 22868 TERMINAL BLOCK 22869 END PLATE M3-0.5X30 10Z SCREW-PH-PHIL-STL-ZINC 27120-1 NUT-FLANGE HEX-M14 27121-1 WASHER-FLAT-M14 27124-2 KIT-HARDWARE 4TH AXIS-8" CNC-200RB 27127 SOLENOID-AIR SOUTHWESTERN INDUSTRIES, INC. 27065-2 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 307 SENSOR-AIR PRESSURE 27149 CLAMP-METAL LOOP 15759 WASHER-1/4 HARD BLK OX 1/8 THK 27048 STUD-M14 x 115mmL 27172 SOLENOID-BRACKET M4-0.7.X6 27B SCREW-BHCS-STL-BO M6-1.0X15 25B SCREW-SHCS-STL-BO SOUTHWESTERN INDUSTRIES, INC. 27065-2 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 308 NOTICE: THIS DESIGN WAS ORIGINATED BY AND EMBODIES A CONFIDENTIAL PROPRIETARY DESIGN OWNED BY SOUTH- REVISIONS WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. DESCRIPTION DATE...
Page 309 WESTERN INDUSTRIES. IT IS DISCLOSED IN CONFIDENCE FOR A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN CONSENT OF SOUTHWESTERN INDUSTRIES. ONTO CRATE REMOVE KEYS AND HARDWARE FOR SHIPPING STABILITY AND PLACE INTO HARDWARE KIT.
Page 310 CABLE ASSY- DB25 MALE/FEMALE - 30 INCHES 27124-3 KIT-HARDWARE-4TH AXIS-8"-SWI 26712 SHANK-CLAMPING-BALL LOCK 27119 NUT-T-M16 27061-1 TAILSTOCK-4TH AXIS-TS-A160 27113 DEAD CENTER-TAPER MT#2 27058 STUD-M16 SOUTHWESTERN INDUSTRIES, INC. 27066-6 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 311 5/8 71P WASHER-FLAT SAE-STL-PLAIN 5/8 73B WASHER-SPLIT LOCK-STL-BO 1/2 71Z WASHER-FLAT SAE-STL-ZINC 23793 FLANGE NUT 5/8-11 27862 TEE NUT-WOOD 27066-6-DOC 4TH AXIS OPTION-LPM-8"-SWI SOUTHWESTERN INDUSTRIES, INC. 27066-6 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 312 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 14031 10.8.12 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. 34 4X 14 REF 49 4X 39 2X 49 4X...
Page 313 A SPECIFIC PURPOSE AND THE RECIPIENT HEREOF AGREES NOT TO MAKE ANY REPRODUCTION, DISCLOSURE OR OTHER ORIGINAL RELEASE 14031 10.8.12 USE OF THIS INFORMATION WITHOUT THE WRITTEN CON- SENT OF SOUTHWESTERN INDUSTRIES. (ORANGE I33.3) BLACK BROWN (BLUE 24DC-1) BLUE (WHITE OV)
Page 314 AXIS-EXTERNAL 28063 PLATE-CLAMP STANDOFF-4th AXIS-SWI 28064 CLAMP-HARNESS-4TH AXIS-SWI 27056 BOLT-EYE-M10 27062-2 CHUCK-3 JAW-4TH AXIS-SWI-8 INCH-MANUAL 27065-3-LB1 LABEL-TEXT-4TH AXIS SWI 27115 T-HANDLE SEE 27066-6 SOUTHWESTERN INDUSTRIES, INC. 28060 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 1 of 1-310-608-4422 Fax 1-310-764-2668...
Page 315 WASHER-FENDER-1.0 OD-ZINC SEE 28060 24009-1 WASHER - BELLEVILLE LOCK 5/16" OR M8 - SERRATED M5 70B WASHER-FLAT USS-STL-BO 28075 CAP-SCHS-M10 RAIL CAPS FOR LWE45 SOUTHWESTERN INDUSTRIES, INC. 28060 2615 HOMESTEAD PLACE, RANCHO DOMINGUEZ, CA. 90220 Page 2 of 1-310-608-4422 Fax 1-310-764-2668...
Page 316 90 Days The warranty period starts on the date of the invoice to the original purchaser from Southwestern Industries, Inc. (SWI) or their authorized distributor. If a product, subsystem or component under warranty fails, it will be repaired or exchanged at our option for a properly functioning unit in similar or better condition.

Southwestern Industries TRAK LPM Installation, Maintenance And User Instructions

1 Safety

2 System Description

3 Installation

4 Troubleshooting by Symptom

5 Diagnostics

6 Replacement Procedures

Maintenance

Th Axis

Quick Links

Troubleshooting

Need help?

Questions and answers

Related Manuals for Southwestern Industries TRAK LPM

Summary of Contents for Southwestern Industries TRAK LPM

Table of Contents