Table of Contents
Advertisement
Quick Links
INSTRUCTIONS
PARTS MANUAL
UNIVERSAL
BUG-O-MATIC
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
280 TECHNOLOGY DRIVE
AND
Model Number
Serial Number
Date of Purchase
Bug-O Systems is guided by honesty, integrity and
ethics in service to our customers and in all we do.
A DIVISION OF WELD TOOLING CORPORATION
PHONE: 412-331-1776
CANONSBURG, PENNSYLVANIA
http://www.bugo.com
LIT-BUG-O-MATIC-IPM-0415
15317-9564 USA
FAX: 412- 331- 0383
Advertisement
Table of Contents
Related Manuals for BUG-O Bug-O-Matic BUG-5710
Summary of Contents for BUG-O Bug-O-Matic BUG-5710
- Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-BUG-O-MATIC-IPM-0415 Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. A DIVISION OF WELD TOOLING CORPORATION...
- Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. MOVING PARTS can cause serious injury. ELECTRIC SHOCK CAN KILL. 1) Never try to stop the pinion from 1) The equipment is not waterproof.
- Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.
-
Page 4: Table Of Contents
INSTRUCTIONS AND PARTS MANUAL TABLE OF CONTENTS PAGE 5 ..Technical Data 6 ..Pendant Control Functions 7 ..Universal BUG-O-Matic BUG-5700 Parts List 8 ..BUG-5710: Drive Box Assembly 9 ..BUG-5720: Cover Assembly, 120 Vac 10 ..BUG-5715: Base Assembly 11 ..BUG-5725: Cross Drive Assembly 12 ..Drive Unit Wiring Diagram... -
Page 5: Technical Data
Carriage for Hi-Flex rail, or on BUG-5910 Tube Carriage. By simply changing the carriage, the machine will run on any BUG-O rail - Aluminum Rigid, Semi-Flex, Bent Rigid, or Hi-Flex . The chart below shows which types of rail are compatible with each carriage. See pages 21- 27 for details. -
Page 6: Pendant Control Functions
PENDANT CONTROL FUNCTIONS BUG-5775 Pendant Control Weave Speed Steering, 2" (50 mm) left or right from center Amplitude, 0-2" (50 mm) Dwell Left, 0-3 sec. Dwell Right, 0-3 sec. Weld Contact Switch Mode Selector Switch Digital Display, Tractor Speed Forward / Off/ Reverse, Tractor Travel Tractor Speed... -
Page 7: Universal Bug-O-Matic Bug-5700 Parts List
UNIVERSAL BUG-O-MATIC BUG-5700 PARTS LIST ITEM PART NO. DESCRIPTION BUG-2975 Cable Mounting Assembly BUG-5462 Right Angle Clamp BUG-5710 Drive Box 120 V BUG-5712 Drive Box 240 V BUG-5714 Drive Box 42 V BUG-5751 Pendant Cable BUG-5775 Pendant Control BUG-9180-6 Rod, 6" (152 mm) BUG-1853 Machined Rack, 7.5"... -
Page 8: Bug-5710: Drive Box Assembly
BUG-5710: DRIVE BOX ASSEMBLY ITEM PART NO. DESCRIPTION BUG-5707 Left Side Panel BUG-5708 Right Side Panel BUG-5715 Base Assembly BUG-5720 Cover Assembly 120 V BUG-5725 Cross Drive Assembly FAS-0114 Pan Hd Scr 6-32" x 3/8" FAS-0124 Pan Hd Scr 8-32" x 3/8"... -
Page 9: Bug-5720: Cover Assembly, 120 Vac
BUG-5720: COVER ASSEMBLY, 120 VAC* Included w/item #6 Included w/item #6 ITEM PART NO. DESCRIPTION ARM-2279 Toggle Switch BUG-1393 Volt trap 120 VAC BUG-1770-PW Motor control board BUG-2923 Circuit Breaker 0.7 amps BUG-2924 Reset Button Seal BUG-5218 Transformer 117 VAC BUG-5721 Cover panel anodized BUG-5726... -
Page 10: Bug-5715: Base Assembly
BUG-5715: BASE ASSEMBLY ITEM PART NO. DESCRIPTION BUG-5709 Base Plate BUG-5716 Clutch Assembly BUG-5723 Attachment Bar FAS-0557 Soc Hd Cap Scr 1/4-20 x 3/4" FAS-0825 Flt Hd Slot Scr 8-32 x 1/2" FAS-0923 Flt Hd Soc Scr 8-32 x 5/16" GOF-3014 Drive Pinion w/ Key &... -
Page 11: Bug-5725 Cross Drive Assembly
BUG-5725 CROSS DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION BUG-5590 Gear motor BUG-5591 Pinion BUG-5592 Spacer BUG-5594 Slt Pan Hd Scr 3mm x 18mm BUG-5595 Pot/ Gear Assembly BUG-5670 Adj. Leg & Wheel Assembly BUG-5675 Fixed Leg & Wheel Assembly BUG-5728-A Cross Drive Support WPD-1164 Arm Stop... -
Page 12: Drive Unit Wiring Diagram
BUG-655X DRIVE UNIT / WIRING DIAGRAM... - Page 13 BUG-655X DRIVE UNIT / ELECTRICAL COMPONENT CHART BUG-5990 BUG-5992 BUG-5994 ITEM DESCRIPTION 120 VAC 240 VAC 42 VAC Power Cord BUG-9445 GOF-3115 BUG-9442 Circuit Breaker BUG-2923 BUG-2952 BUG-2933 Transformer BUG-5218 BUG-5231 BUG-5232 Toggle Switch ARM-2279 Interconnect Board PCB-5700 Connector, to Pendant BUG-5527 Connector, to Weld Contact BUG-1034...
- Page 14 BUG-5726 WIRING HARNESS / WIRING DIAGRAM...
-
Page 15: Pcb-5700 Drive Unit Interconnect Pc Board
PCB-5700 DRIVE UNIT INTERCONNECT PC BOARD... -
Page 16: Pcb-5700: Wiring Diagram
PCB-5700 / WIRING DIAGRAM... - Page 17 BUG-5775 CONTROL PENDANT / WIRING DIAGRAM...
-
Page 18: Bug-5775 Control Pendant / Exploded View
BUG-5775 CONTROL PENDANT / EXPLODED VIEW 11,16,17 6,11,16 1,9,11 11,16,17 6,11,16 2,19,23 4,10 1,11,16 21,22,25... -
Page 19: Bug-5775 Control Pendant / Parts List
BUG-5775 CONTROL PENDANT / PARTS LIST ITEM PART NO. DESCRIPTION BUG-1562 Potentiometer, 10k, 3 turn BUG-1764 Digital Meter BUG-2034 Teflon Washer BUG-2255 Toggle Switch, DPDT, On-Off-On BUG-2436 Knob Screw BUG-5054 Potentiometer, 500 K BUG-5363 Rotary Switch, 3-P, 4-position BUG-5687 Panel Connector, 10-T, F BUG-5757 Knob, Large BUG-5758... -
Page 20: Bug-5751 Pendant Cable Wiring Diagram
BUG-5751 PENDANT CABLE / WIRING DIAGRAM A __________________ T Common B __________________ S C __________________ R D __________________ B Osc. Speed E __________________ P (Osc. Dir) F __________________ D Brake Release G __________________ E Tractor Speed H __________________ L Weld Contact J ___________________ M Weld Contact K __________________ H Gear Pot. -
Page 21: Rail Options
With a simple carriage change, the Universal Bug-O-Matic with AHC can be made compatible with any BUG-O rail. A brief description of each BUG-O rail type is provided below. Contact your BUG-O representative for more information about these rails and the mounting options available. -
Page 22: Parts List
BRR-1180 BENT RIGID RAIL / CROSS SECTION / APPLICATION VIEW / PARTS LIST BENT RIGID RAIL (BRR) is a rigid section of high quality alloy bent for circumferential applications. A machined gear rack is mounted on the rail, with which the pinion of the drive unit meshes, providing positive drive in all directions. - Page 23 AFR-3000 SEMI-FLEX RAIL / CROSS SECTION / EXPLODED VIEW / PARTS LIST SEMI-FLEX RAIL (AFR) can be bent inside or outside to a minimum radius of 15' (5 m) without permanent deformation. A splice plate is mounted at one end of each flex-rail section for connecting multiple sections of rail.
- Page 24 FMD-1050 HI-FLEX RAIL / CROSS SECTION / ASSEMBLED VIEW / PARTS LIST HI-FLEX RAIL is made from heavy duty, wear resistent stainless steel with steel rack. The rail comes in 57.7" (1.47 m) lengths and can be held in place with vacuum cups or magnets. This rail can be used in straight applications or for bends down to 40"...
-
Page 25: Carriage Options
CARRIAGE OPTIONS The Universal Bug-O-Matic with AHC can be used with many BUG-O carriages, allowing it to be used on any BUG-O rail. Each carriage is made of high-strength, lightweight aluminum alloy, with wheels that ride in or along the rail to provide smooth, accurate travel. On each carriage, one set of wheels is adjustable. - Page 26 The Tube Carriage features a split carriage body for quick and easy placement on the rail. It has a carrying capacity of 100 lb (45 kg). The carriage also offers six (6) wheel positions for circumferential applications over a wide range of diameters. Use with BUG-O Aluminum Rigid, Semi-Flex or Bent Rigid Rails. ITEM...
- Page 27 FMD-1100 HI-FLEX CARRIAGE / EXPLODED VIEW / PARTS LIST The Hi-Flex Carriage can be placed anywhere along the track using the quick release knob on the side of the carriage to engage/disengage the wheels from the track. Use with BUG-O Hi-Flex Rails. ITEM PART NO.
-
Page 28: Accessories
To disable the automated height control, move the Auto/Manual switch on the CAS Elec- tronics Box (CAS-1555) to MANUAL. NOTE: AHC is designed to work with the welding gun above the work piece. Contact Bug-O Systems for other configurations. - Page 29 SERVICE PROCEDURE: INSTALLING THE CROSS ARM (WPD-1150) OPTION 1 - In the Field NOTE: Read and understand whole procedure before attempting. Tools required - flash light or well lighted area, marking pen, tape measure or other measuring device. 1. Place machine on blocks to protect the drive pinion (underneath). 2.
- Page 30 SERVICE PROCEDURE: INSTALLING THE CROSS ARM (WPD-1150) OPTION 2 - The Electrical Way Tools required: Ohm meter rated to at least 5k Ohm, flat screw driver, 3/32" hex key, tape measure or other measuring device. 1. Place the machine on blocks to protect the pinion (underneath). 2.
-
Page 31: Warranty
If you think this machine is not operating properly, re-read the instruction manual carefully, then call your Authorized BUG-O dealer/distributor. If they cannot give you the necessary service, write or phone us to tell us exactly what difficulty you have experienced. BE SURE to mention the MODEL and SERIAL...
Need help?
Do you have a question about the Bug-O-Matic BUG-5710 and is the answer not in the manual?
Questions and answers