Summary of Contents for Brugg Pipesystems ewelcon CAW04
-
Page 1: Welding Machine
® E W E L C O N Welding Machine CAW04 Operating instructions BA/0499 BRUGG Rohrsysteme GmbH ·- Adolf-Oesterheld-Str. 31 - D-31515 Wunstorf Tel.: +49 (0) 5031 170-0 Fax: +49 (0) 5031 170-170 e-mail: info@brugg.de page 1 of 11... - Page 2 This operating manual serves as a reference for trained technicians. It does not substitute proper training. Contents Technical data, performance data, weight, power requirement Safety, important safety information - compulsory reading for all operators Functions, welding machine description and functions Operation, operator controls, using welding outfit and analyzer software, trouble shooting Catalog of spare parts, connecting cable and fuses...
- Page 3 Technical data Power supply: 230V 50Hz max. 3kVA Initial fuse Equipment grounding conductor must be connected properly! Clear sinusoidal voltage is essential whenever the welding machine is powered by a generator! General specifications: weight: approximately 16 kg: dimensions: 350 x 250 x 250 mm (H x W x L) Initial value: max.
- Page 4 Equipment modifications, i.e. extensions and refitting, that could in any way affect the safety features are subject to prior understanding with BRUGG and require the manufacturer’s expressed written approval. The manufacturer is responsible for product safety; with the acceptance of this unit particular responsibilities devolve upon the person or company in charge of operation.
- Page 5 Functions This welding machine is a computer-controlled high-performance power unit. The power released is calculated by a variety of measuring procedures and set automatically. Before welding procedures begins the computer requests joint- and work-specific data that will be save for later documentation. This data has no influence on program execution or on the heating of the welding rod.
- Page 6 Before welding At the beginning of a day all joint and building-site-specific data has to be entered into the machine. For all welding processes on the same day it is then only still necessary to specify the joint number and, if necessary, the welding section. All the other data only has to be confirmed with OK and can be changed, if necessary, after pressing the C key.
- Page 7 Key functions: ON/OFF Used to switch the machine on and off 0..9 Numeric keys to enter joint and building-site-specific data Display of measured values Enter – confirmation of inputs Clear – changing of defined values and deletion of error messages Confirmation of defined values Return –...
- Page 8 Width old: 0000 Width new:____ 8. Input of the width (four-digit), e.g.: 0700. Welding section:_ 9. Input of the welding section (one-digit). This question is only asked in the case of a correspondingly large joint, e.g.: 1. Data: 1 001/1234 10.
- Page 9 Error messages Should errors occur before or during the welding process, they are shown with an error number and error text. A buzzer alarm is also sounded. The buzzer can be switched off with the key C. Renewed pressing of the key C deletes the error message.
- Page 10 25: Joint too warm The joint is warmer than 35°C. 26: Check sensor connection The weld pool sensor has not yet been connected. 27: Short-circuit at joint A short-circuit occurred at the joint during welding. Correct the fault and allow the joint to cool down.
- Page 11 After a certain welding time the weld pool temperature has not risen to the extent expected. It is possible that a temperature sensor not belonging to the welding section has been connected. Spare-parts catalog Fine-wire fuse (6.3 x 32 mm, 16A/250V) delayed-action Available in retail shops Thermal cable (TK01, 4 m long)
Need help?
Do you have a question about the ewelcon CAW04 and is the answer not in the manual?
Questions and answers