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OPERATOR'S MANUAL
ACE - P100
Pin Welder
STUD WELDING & FASTENERS INC
1032 Tennessee Blvd.
Lebanon, TN 37087
www.studweldfast.com
(800) 936-1948

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Summary of Contents for SWF ACE - P100

  • Page 1 OPERATOR’S MANUAL ACE - P100 Pin Welder STUD WELDING & FASTENERS INC 1032 Tennessee Blvd. Lebanon, TN 37087 www.studweldfast.com (800) 936-1948...
  • Page 2: Table Of Contents

    CONTENTS Description Pages Warranty Information Safety Specifications and Features Product Components Screen Operation Setup and Welding 9-11 CD Gun Exploded View...
  • Page 3: Warranty Information

    WARRANTY INFORMATION TRU-WELD EQUIPMENT LIMITED WARRANTY All goods produced by Tru-Weld Equipment shall be warranted against defects including workmanship and components. No other war- ranties whether expressed, verbal, or implied will apply. Warranties only apply to the original equipment purchaser. Warranty claims will be limited to either repair or replacement of the defective materials by Tru-Weld Equipment.
  • Page 4: Safety

    SAFETY Read the safety notices before operating welder Electrical • Due to potential dangerous electrical input and output the equipment must be disconnected from all incoming power when servicing. Do not operate the equipment with the outer cover removed or with the case open. •...
  • Page 5: Specifications And Features

    SPECIFICATIONS AND FEATURES Model: ACE-P100 The ACE-P100 incorporates the latest solid state technology into a compact, rugged, and portable CD Pin Welder. This system has the capacity to weld CD pins and cupped head pins up to 10-gauge as well as CD Studs up to #10. Specifications SPECS TWE-PIN WELDER...
  • Page 6: Product Components

    PRODUCT COMPONENTS Top Panel Touchscreen Display Top Open View Control Board Capacitor Resistor...
  • Page 7: Product Components

    PRODUCT COMPONENTS Front Panel View Ground Cable Connection Stud Gun Control Cable Connection Stud Gun Weld Cable Connection Side Panel View ON/OFF Switch Power Cord Socket 10A Fuse...
  • Page 8: Screen Operation

    SCREEN OPERATION Stud Preset Screen Contact Indicator Welding Voltage Trigger Indicator Stud Counter Mode Selection Voltage Adjustment Voltage Adjustment Charge Indicator Stud Presets Metric Stud Mode Voltage Preset Screen Mode Selection Voltage Presets...
  • Page 9 SCREEN OPERATION Stud Counter Screen Stud Count Stud Counter Reset Resetting the Stud Counter • While on the stud counter screen, press the RESET tab located at the bottom of the screen. • The screen will then prompt the user for a confirmation to clear the stud counter. •...
  • Page 10 SCREEN OPERATION Screen Status Indicators Status Indicator Status Description Solution Indicator Unit needs to cool down before more welds can be Unit Has Exceeded OVERTEMP made. Please allow the unit to cool down and clear Temperature Threshold the overtemp warning. UNDER Insufficient Input Unit has detected insufficient supply power.
  • Page 11: Setup And Welding

    SETUP AND WELDING Connecting the Welding Leads 1. Connect the stud gun weld cable into the gun terminal socket on the front of the welding unit. The cable end plug has a flat which aligns with a dot on the panel mount socket. Secure the connector into the panel mount socket, and then turn it clockwise until it locks into proper position.
  • Page 12 SETUP AND WELDING Selecting the Proper Stud Collet (Stud Holder) Listed below are the common collet styles, the choice between these setups is usually a matter of per- sonal preference 1. The B collet which is a two-piece assembly (collet and insert). The insert determines how much of the stud is engaged in the collet.
  • Page 13 SETUP AND WELDING Powering On the Welder When all of the previous setup steps in this manual are complete the welder can be powered on. 1. Ensure that the power cord is connected to the power cord socket and the supply power. 2.
  • Page 14: Cd Gun Exploded View

    CD GUN EXPLODED VIEW...
  • Page 15 STUD WELDING & FASTENERS INC www.studweldfast.com (800) 936-1948 TRU-WELD EQUIPMENT COMPANY Revision 2.1 04/06/2017...