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Somerset 65012 Owner's Manual
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Somerset 65012 Owner's Manual

Wooden swing set
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SOMERSET
Wooden Swing Set
Model: #65012
• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Features the
fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
Made in China

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Summary of Contents for Somerset 65012

  • Page 1 SOMERSET Wooden Swing Set Model: #65012 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Features the fastening system. Save this assembly manual for future reference in the event that you need to order replacement parts.

  • Page 2: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS PURPOSE This product is intended for outdoor, domestic use only. It is not suitable for commercial or medical use. DANGER FOR CHILDREN  WARNING! No eating while using the product  This product may only be used with adult supervision at all times. ...

  • Page 3: Safety Instructions

     In certain areas during winter, snow buildup and the low temperatures can damage the product. It is recommended to remove snow buildup and to store the product indoor.  We strongly recommend visual inspections every 3 months to insure the integrity of the entire product. Replace any parts as necessary.
  • Page 4 Consumer Information Sheet for Playground Surfacing Materials The US Consumer Product Safety Commission (CPSC) estimates that about 100 000 playground equipment- related injuries resulting from falls to the ground surface are treated annually in US hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head.
  • Page 5 Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. we recommend the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2.

  • Page 6: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Claw Hammer) (Phillips Screw Driver) (Tape Measure) (Drill Attachments: Socket Driver) (1/8"...

  • Page 7: General Information

    Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 15'-3 7/8" [4.7] 10'-9 5/8" [3.3] [1.8] Safe Play Zone General Information:...

  • Page 8: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) E1 - UPRIGHT - W101261 1 3/8"x3 3/8"x81 3/4" (36x86x2076) E2 - UPRIGHT - W101260 1 3/8"x3 3/8"x81 3/4" (36x86x2076) E3 - UPRIGHT - W101256 1 3/8"x3 3/8"x81 3/4" (36x86x2076) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8"...
  • Page 9 Parts Identification Wood Components (NOT TO SCALE) H76 - LADDER RUNG - W100611 1"x3 3/8"x18 1/8" (24x86x460) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) J1 - WINDOW LEDGE - W100709 1"x2 3/8"x29 1/2"...
  • Page 10 Parts Identification Wood Components (NOT TO SCALE) K9-3 - WALL BOARD - W101257 3/8"x3 3/8"x42" (11x86x1068) K9-4 - WALL BOARD - W101239 3/8"x3 3/8"x37 3/8" (11x86x950) K9-5 - WALL BOARD - W101259 3/8"x3 3/8"x21 3/8" (11x86x544) L2 - GROUND BOARD - W100684 5/8"x4 3/8"x60 1/8"...
  • Page 11 Parts Identification Wood Components (NOT TO SCALE) M5 - FACE BOARD - W101599 5/8"x3 3/8"x43 1/8" (16x86x1094) M6 - LOWER FACE BOARD - W101598 5/8"x3 3/8"x38 5/8" (16x86x982) M7 - WALL BOARD - W100708 5/8"x3 3/8"x35 1/4" (16x86x895) M8 - WALL RAIL - W100700 5/8"x3 3/8"x35 7/8"...
  • Page 12 Parts Identification Wood Components (NOT TO SCALE) M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) M81 - ROCK WALL BOARD - W101130 5/8"x3 3/8"x22 3/8" (16x86x568) M82 - ROCK WALL BOARD - W4L05551 5/8"x3 3/8"x22 3/8"...
  • Page 13 Parts Identification Hardware (11) AA - LAG SCREW WH 5/16x2 1/2 - H100028 AY - BOLT PTH 1/4x1 - H100061 (32) Z - LAG SCREW WH 5/16x2 - H100027 (26) BE - T-NUT 1/4 - H100072 (20) BG - T-NUT 5/16 - H100074 (11) CM - BOLT WH 5/16x1/2 - H100115 (48)
  • Page 14 Parts Identification Hardware (28) CG - WASHER LOCK INT 8x15 - H100108 (13) CT - SCREW TAPPING 8x1/2 - H100123 (15) CE - WASHER FLAT 9x18 - H100106 CH - SCREW TAPPING 14x1-1/2 - H100109 - T-40 TORX WRENCH - A100041 (60) BN - SCREW PFH 8x1 - H100085 (50)
  • Page 15 Parts Identification Hardware (19) BA - BOLT PTH 1/4x3/4 - H100063 KY - BOLT WH 1/4x1/2" - H100141 - T-30 TORX BIT - H100147 KT - BOLT WH 1/4x1 - H100137 C - NUT BARREL WH 5/16x1 1/2 - H100006 KW - WASHER LOCK EXT 8x15 - H100139 KS - NUT BARREL WH 1/4x5/8 - H100136...
  • Page 16 Parts Identification Accessories (NOT TO SCALE) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 - TRAPEZE - A6P00034 EL - SLIDE RAIL 8' GREEN LEFT - A100055 HC - BYD ID TAG (LARGE) 2011 WITH FA - QUICK LINK AGES EM - SLIDE BED 8' YELLOW - A100056 -A100069...
  • Page 17 Parts Identification Accessories (NOT TO SCALE) - GREEN HC ROCK #1 - A6P00036 - BLUE HC ROCK #2 - A6P00040 - GREEN HC ROCK #2 - A6P00037 - BLUE HC ROCK #1 - A6P00041 - RED HC ROCK #1 - A6P00038 - YELLOW HC ROCK #1 - A6P00042 - RED HC ROCK #2 - A6P00039 - YELLOW HC ROCK #2 - A6P00043...
  • Page 18 SB74 - SWING BEAM EXTENDED - W102419 2"x5 1/4"x89 1/2" (50x134x2274) GD - L BRACKET 66x66x127 - A100140 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 4 FT GREEN EXTENDED SWING BEAM WITH TRAPEZE BOLT WH 5/16x1-3/4...
  • Page 19 E77 - ANGLE BRACE - W100991 W71 - SWING BEAM SUPPORT - W102420 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 2"x3 3/8"x49 5/8" (50x86x1260) H79 - END SUPPORT - W100992 H80 - GROUND BOARD - W100990 1"x3 1/2"x42" (24x86x1072) 1"x3 3/8"x87 3/8" (24x86x2218) STEP 2 ATTACH H80 GROUND BOARD TO (2) E77 ANGLED SUPPORT BOARDS USING 2"...
  • Page 20 STEP 3 INSERT W71 BOARD INTO TB AND TC BRACKET OPENING AND SECURE USING 1-3/4" BOLTS AND 7/8" BARREL NUTS, AS BOLT WH SHOWN. 5/16x1-3/4 BOLT WH 5/16x2-1/2 INSERT 2-1/2" BOLTS, LOCK WASHERS AND 1-1/2" BARREL NUTS INTO THE EDGE OF W71 BOARD, AS SHOWN.
  • Page 21 STEP 4 INSERT (6) SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING SAFETY NUT LOCK 5/16 WASHERS, FLAT WASHERS AND 5/16" LOCK NUTS, AS SHOWN. WASHER FLAT 8x27 SB74 WASHER SAFETY 17x30 SWING HANGER QUICK LINK SB74...
  • Page 22 M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) EM - SLIDE BED 8' YELLOW - A100056 SLIDE ASSEMBLY STEP 1 T-NUT 5/16 BOLT WH 5/16x1/2 SLIDE BED 8' YELLOW (1 PLC) BOLT WH 5/16x1/2 (3 PLCS) T-NUT 5/16 (3 PLCS) USE 'M77' SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM...
  • Page 23 EL - SLIDE RAIL 8' GREEN LEFT - A100055 EK - SLIDE RAIL 8' GREEN RIGHT - A100054 M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) SLIDE ASSEMBLY STEP 2 SCREW PFH (24) 8x2 1/2 NOTE: MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN...
  • Page 24 M82 - ROCK WALL BOARD - W4L05551 E82 - LEFT RAIL - W101127 5/8"x3 3/8"x22 3/8" (16x86x568) 1 3/8"x3 3/8"x48 3/4" (36x86x1239) M83 - ROCK WALL BOARD - W101132 5/8"x3 3/8"x22 3/8" (16x86x568) E83 - RIGHT RAIL - W101128 M83 - ROCK WALL BOARD - W4L05552 1 3/8"x3 3/8"x48 3/4"...
  • Page 25 N72 - ROCK WALL END BOARD - W101129 5/8"x2 3/8"x23 5/8" (16x60x600) 4 FT ROCK WALL ASSEMBLY STEP 2 USING N72 ROCK WALL ENDBOARD AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH N72 TO TOP OF E82 AND E83 UPRIGHT RAILS USING (2) 1-1/2" WOOD SCREWS, AS SHOWN.
  • Page 26 - BLUE HC ROCK #1 - A6P00041 - YELLOW HC ROCK #1 - A6P00042 - RED HC ROCK #2 - A6P00039 - GREEN HC ROCK #1 - A6P00036 - GREEN HC ROCK #2 - A6P00037 - RED HC ROCK #1 - A6P00038 - YELLOW HC ROCK #2 - A6P00043 - BLUE HC ROCK #2 - A6P00040 4 FT ROCK WALL ASSEMBLY...
  • Page 27 4 Ft Ladder Phase 1 & 2 Phase Notes DESCRIPTION LABEL • Assemble with hardware as shown. LEFT UPRIGHT • Center rungs in rail grooves. LADDER RUNG SCREW PFH 8x2 SCREW PFH 8x2 DESCRIPTION LABEL RIGHT UPRIGHT SCREW PFH 8x2 SCREW PFH 8x2...
  • Page 28 4 Ft Ladder Phase 3 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x2 DESCRIPTION LABEL REAR SUPPORT SCREW PFH 8x2...
  • Page 29 M13 - FLOOR RAIL - W102867 E1 - UPRIGHT - W101261 K4 - FLOOR RAIL - W103700 5/8"x3 3/8"x60 1/8" (16x86x1528) 1 3/8"x3 3/8"x81 3/4" (36x86x2076) 5/8"x5 1/4"x60 1/8" (16x134x1528) E2 - UPRIGHT - W101260 M7 - WALL BOARD - W100708 M8 - WALL RAIL - W100700 L2 - GROUND BOARD - W100684 1 3/8"x3 3/8"x81 3/4"...
  • Page 30 M10 - SAFETY BOARD - W100701 M9 - ANGLE BRACE - W100696 K1 - ROOF SWING BEAM SUPPORT - W100682 5/8"x3 3/8"x33 7/8" (16x86x860) 5/8"x3 3/8"x35 5/8" (16x86x904) 5/8"x5 1/4"x51 5/8" (16x134x1310) M5 - FACE BOARD - W101599 L3 - GROUND BOARD - W101602 K5 - FLOOR RAIL - W103705 5/8"x3 3/8"x43 1/8"...
  • Page 31 M6 - LOWER FACE BOARD - W101598 L5 - GROUND BOARD - W100686 K2 - ROOF SUPPORT - W100683 5/8"x3 3/8"x38 5/8" (16x86x982) 5/8"x4 3/8"x30" (16x112x762) 5/8"x5 1/4"x51 5/8" (16x134x1310) M12 - ROCK WALL ARCH BOARD - W102862 M14 - FLOOR SUPPORT BOARD - W102864 M11 - UPPER FACE BOARD - W102866 5/8"x3 3/8"x30"...
  • Page 32 M3 - TARP SUPPORT - W100692 SP1 - FLOOR SUPPORT CLEAT - W100711 5/8"x3 3/8"x60 1/8" (16x86x1528) 1"x1"x53 3/8" (24x24x1356) J2 - END FLOOR CLEAT - W100710 1"x2 3/8"x3 3/8" (24x60x86) J3 - FLOOR JOIST - W100984 F71 - STANDARD ANGLE BRACE - W100689 1"x2 3/8"x60 1/8"...
  • Page 33 M16 - TARP SUPPORT - W101237 M1 - TENT SUPPORT - W101601 5/8"x3 3/8"x29 1/8" (16x86x740) 5/8"x3 3/8"x59 1/4" (16x86x1504) M4 - TARP TOP SUPPORT - W100693 L9 - END FLOOR BOARD - W102863 (3) FP1- FLOOR PANEL - W102861 5/8"x3 3/8"x60 1/8"...
  • Page 34 J1 - WINDOW LEDGE - W100709 1"x2 3/8"x29 1/2" (24x60x750) K9-1 - WALL BOARD - W100713 3/8"x3 3/8"x15 3/4" (11x86x400) K9-2 - WALL BOARD - W100712 3/8"x3 3/8"x30 1/4" (11x86x768) STEP 7 WORKING YOUR WAY LEFT TO RIGHT, ATTACH (2) K9-2 WALL BOARDS TO K4 FLOOR RAIL AND L7 SCULPTURED RAIL USING (8) 1"...
  • Page 35 (2) WP1 - WALL PANEL - W102865 STEP 8 CENTER AND ATTACH (2) WP1 WALL PANELS TO K1 SUPPORT AND K5 FLOOR RAIL USING (28) 1-1/8" WOOD SCREWS, AS SHOWN. SCREW PFH (28) 8x1 1/8 ASSEMBLER MAY HAVE TO LOOSEN OR REMOVE BOLTS AND BARRELS TO INSTALL WP1 PANELS.
  • Page 36 M17 - PICKET - W100705 5/8"x3 3/8"x27 1/8" (16x86x690) STEP 9 ATTACH (4) M17 PICKETS TO M8 WALL RAIL AND L6 ARCHED RAIL USING (16) 1-1/8" WOOD SCREWS, AS SHOWN. SCREW PFH (16) 8x1 1/8 3 1/8" TYP (5 SPCS) 2 1/4"...
  • Page 37 K9-4 - WALL BOARD - W101239 H1 - SERVING SHELF SUPPORT - W101604 K3 - SERVING BOARD - W101605 3/8"x3 3/8"x37 3/8" (11x86x950) 1"x3 3/8"x30 3/4" (24x86x780) 5/8"x5 1/4"x28 3/4" (16x134x729) H3 - SERVING BOARD SUPPORT - W101606 1"x3 3/8"x3 3/8" (24x86x86) L8 - SCULPTURED RAIL - W101240 K9-3 - WALL BOARD - W101257 K9-5 - WALL BOARD - W101259...
  • Page 38 EA - HAND GRIP YELLOW PLASTIC - A100043 STEP 12 INSERT (2) 1/4" T-NUTS INTO INSIDE SURFACE OF M7 AND M11 WALL BOARD, AS SHOWN. NEXT, ATTACH EA HANDLE GRIP TO M7 WALL BOARD USING (2) 1" PTH BOLTS, LOCK BOLT PTH 1/4x1 WASHERS AND FLAT WASHERS, AS SHOWN.
  • Page 39 HY - TARP 1522x2119 - A100062 1/32"x59 7/8"x83 3/8" (.4x1522x2119) STEP 13 CENTER HY TARP OVER M4 TARP TOP SUPPORT AND ATTACH USING (4) 1/2" TAPPING SCREWS, AS SHOWN. NEXT, DRAPE HY TARP EVENLY OVER (2) M3 TARP SUPPORTS AND WRAP UNDERNEATH AND UP THE BACK SIDE OF M3 SUPPORT APPROXIMATELY 1-13/16"...
  • Page 40 H4 - BENCH SEAT SUPPORT - W104040 M2 - BENCH SEAT - W104044 1"x3 3/8"x6 1/2" (24x86x166) 5/8"x3 3/8"x27 3/8" (16x86x694) EJ - L BRACKET 54x67 - A100053 H6 - BENCH GROUND BOARD - W104042 H5 - BENCH UPRIGHT - W104041 1"x3 3/8"x18 1/8"...
  • Page 41 (1) - BENCH ASSEMBLY STEP 15 USING BENCH ASSEMBLY BRACKETS AS A TEMPLATE, DRILL TWO 10MM THRU HOLES AND ATTACH EJ BRACKET TO L2 GROUND BOARD USING (2) BOLT WH 5/16x1/2 1/2" BOLTS, LOCK WASHERS AND 5/8" BARREL NUTS, AS SHOWN. WASHER LOCK EXT 12x19...
  • Page 42 (1) - SLIDE ASSEMBLY STEP 16 CENTER THE WAVE SLIDE ASSEMBLY IN OPENING, AS SHOWN. BOLT WH 5/16x1/2 USING A 10MM DRILL BIT, DRILL THREE THROUGH HOLES INTO THE SLIDE BED AND DECK BOARDS, AS SHOWN BELOW. ATTACH THE SLIDE ASSEMBLY TO THE DECK USING (3) 1/2" BOLTS, LOCK WASHERS AND 5/8"...
  • Page 43 (1) - ROCK WALL ASSEMBLY STEP 17 ATTACH THE ROCK WALL ASSEMBLY TO M14 FLOOR BOARD SUPPORT USING (2) 2" LAG SCREWS AND LOCK WASHERS, AS SHOWN. CENTER ROCK WALL ON 'M14' BOARD AND PILOT DRILL 1/8" HOLES FOR ROCK WALL LAG SCREW ATTACHMENT.
  • Page 44 (1) - LADDER ASSEMBLY STEP 18 ATTACH THE LADDER ASSEMBLY TO M13 FLOOR RAIL SUPPORT USING (2) 2-1/2" LAG SCREWS AND LOCK WASHERS, AS SHOWN. CENTER LADDER ON 'M13' BOARD AND PILOT DRILL 1/8" HOLES FOR LADDER ATTACHMENT. LAG SCREW WH 5/16x2 1/2 WASHER LOCK EXT...
  • Page 45 (1) - SWING BEAM ASSEMBLY STEP 19 ATTACH SWING BEAM ASSEMBLY TO K1 ROOF SWING BEAM SUPPORT USING (4) 1" BOLTS, SPLIT WASHERS AND FLAT WASHERS, AS SHOWN SCREW PWH 8x5/8 BELOW. BOLT HEX 5/16x1 ATTACH HC I.D. TAG TO SB74 SWING BEAM USING (4) 5/8" PFH SCREWS, AS SHOWN.
  • Page 46 EZ - CHAIN GREEN 51.25" - A100068 FB - SWING SEAT YELLOW - A100070 KN - CHAIN GREEN 31" - A100177 - TRAPEZE - A6P00034 FA - QUICK LINK - A100069 STEP 20 ATTACH FB SWING SEAT TO (2) EZ CHAINS USING (2) FA QUICK LINKS, AS SHOWN (FIG. 1). REPEAT PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY.
  • Page 47 SS - "C" REVISION TAG - A100316 KC - METAL GROUND STAKE BROWN - A100178 ANCHORING INSTRUCTIONS NOTE: BOLT WH FAILURE TO USE GROUND STAKES CAN 1/4x1/2" VOID WARRANTY & CAUSE INJURY! BOLT WH 1/4x1 STAKE A STAKE A STAKE A WASHER LOCK EXT 8x15...

  • Page 48: Warranty

    WARRANTY AUSTRALIAN CONSUMER LAW Many of our products come with a guarantee or warranty from the manufacturer. In addition, they come with guarantees that cannot be excluded under the Australian Consumer law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.