Summary of Contents for Tajfun RCA 400 joy
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Page 1: Operating Instructions
OPERATING INSTRUCTIONS FIREWOOD PROCESSOR RCA 400 Ver.: 2.5 07/2010-ENG Please read operating instructions carefully before installing and using the machine! -
Page 2: Table Of Contents
TABLE OF CONTENTS Chapter: Page: GENERAL MANUFACTURER’S ADDRESS APPLICATION SCOPE OF DELIVERY OPTIONAL EQUIPMENT TECHNICAL DATA 1.5.1 SPECIFICATION PLATE SAFETY INSTRUCTIONS MACHINE SETUP AND OPERATION DISCHARGE CONVEYOR ASSEMBLY 3.1.1 RETRACTION OF DISCHARGE CONVEYOR TRACTOR P.T.O. SHAFT DRIVE CONNECTING THE LOG LOADER (OPTIONAL) STARTING UP TRANSPORT POSITION OF THE MACHINE OPERATING THE FIREWOOD PROCESSOR... -
Page 3: General
Sawbar movement Gauge Control Handle Discharge Conveyor’s speed Regulator Log Loader Control Handle 1.1 MANUFACTURER’S ADDRESS Tajfun Planina, d.o.o., Planina 41a, 3225 Planina pri Sevnici, Slovenia Tel.: +386 (0)3 746 44 00, Fax.: +386 (0)3 579 10 16, E-mail: export@tajfun.com, www.tajfun.com... -
Page 4: Application
1.2 APPLICATION Firewood processor (RCA 400 joy) is a machine used for preparation of firewood. For open air use only! The processor can handle logs from 10 to 40 cm (4" - 15,7") in diameter, which can be cut to 20 – 50 cm (7,9" - 20") length and thereafter split. - Page 5 ELECTRIC POWER UNIT EP 11 - Tajfun Motor Power: 11 kW Weight: 197 kg EP 12 LIVE LOG DECK RN 3000 - Tajfun Dimensions: 5550 x 2010 x 1495 mm Weight: 700 kg Log Length: up to 6 m Stock Capacity : 3t or up to 4 m...
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Page 6: Technical Data
1.5 TECHNICAL DATA Length of Cut Log 20 – 50 cm (7,9"- 20") Diameter of Log 10 – 40 cm (4 – 15.7") Sawbar 17", b=0.058" (1.5 mm) Chain 3/8", 64 pogonskih zob, b=0.058" (1.5 mm) Splitting Power 150 kN (≈15T) Machine Width 1290 mm (50.8″) Machine Length (transport position) -
Page 7: Safety Instructions
Model Dimensions Compatibility 1 3/8’’ Z6 – 1 3/8’’ Z6; L = 560 EP 12 (RCA 380, RCA 400 JOY, RCA 480 JOY) PTO Shaft C Line-T 6BR + KK560 PTO Shaft 1 3/8’’ Z6 – 2X; L = 510... -
Page 8: Discharge Conveyor Assembly
3.1 DISCHARGE CONVEYOR ASSEMBLY (in case of separate delivery) Hydraulically driven discharge conveyor is also a component part of the firewood processor. Place the discharge conveyor on the ground and move it closer to the connecting spot Slide the discharge conveyor on the supporting forks and secure it with two screws (1– Figure:4) ... -
Page 9: Retraction Of Discharge Conveyor
3.1.1 RETRACTION OF THE DISCHARGE CONVEYOR Discharge conveyor is usually telescopically retracted in the machine transport position. By activating the ma- chine, telescopic cylinder of the discharge conveyor automatically activates and fully extends the machine, so the belt is tensioned. Before starting the machine, make sure to loosen the conveyor belt, by moving the Discharge Conveyor from vertical to horizontal position using the hand winch (3-Figure:4). -
Page 10: Connecting The Log Loader (Optional)
Before you start to work, check all functions and safety features of the machine as described herebelow. RCA 400 joy : Examine the machine and equipment for faults and check the chain lubrication Place the tractor manual throttle handle in lowest position ... -
Page 11: Transport Position Of The Machine
3.5 TRANSPORT POSITION OF THE MACHINE The maximum allowable speed of the tractor when transporting the machine on the rut or off- road is 10 km/h (12 mph) and 40 km/h (25 mph), when the tractor is driven on the asphalt roads. Warning!! Driving at unsuitable speeds for the road condi-... -
Page 12: Noise
4.2 NOISE Machine operator is exposed to the following noise levels, during the machine operation (measured near the machine operator's ear): RCA 400 joy Idling: 85 dB (A) Operation: 92 dB (A) Therefore it is mandatory to wear hearing protectors while operating the machine. -
Page 13: Sawing
4.4 SAWING The chainsaw operates only during the sawing cycle. Sawing operation begins with the movement of the control handle (Figure: 10) in the backward direction and includes 2 phases. In the first phase, log holder (Figure: 10a) fastens the log and cutting chain activation clutch is engaged (Figure: 10b). -
Page 14: Splitting
4.5 SPLITTING Splitting is performed by a splitting cylinder which pushes the log towards the splitting wedge. The splitting speed depends on the wood resistance and changes during splitting. Since the splitting speed is inversely pro- portional with the splitting force, the splitting cylinder enables greater splitting force at a lower speed and a smaller splitting force at a greater splitting speed. -
Page 15: Proper Use Of Splitting Wedge
4.5.2 PROPER USE OF SPLITTING WEDGE To ensure the durability of your splitting wedge, follow these instructions: 1. The splitting wedge is designed exclusively for wood splitting up to the max. diameter specified on your RCA machine. Dmax Dmax 2. The log in the splitting chute must always be longitudinally directed towards the splitting wedge. This pre- vents unnecessary overloads and downtime. -
Page 16: Machine Cover With Safety Switch
4. Ensure that the splitting chute and splitting wedge are never obstructed. Always remove any wedged pieces of wood. 5. Adjust the height of the splitting wedge to be slightly less than the mechanism permits. This allows the splitting wedge to still “breathe” during the splitting so as not to burden the mechanism and the lower bla- des of the wedge. -
Page 17: Discharge Conveyor
STOP STOP 4.6 DISCHARGE CONVEYOR Lifting and lowering of the discharge conveyor is performed with the hand winch (23-Figure:13). When the desired position is reached, secure it with the chain, so that the weight of discharge conveyor is distributed between the wire rope and the carrying chain. -
Page 18: Maintenance And Repair
5 MAINTENANCE AND REPAIR Regular machine maintenance ensures reliable operation and long lifetime of the machine. Any work on the electric equipment may only be performed by a qualified electrician. 5.1 MAINTENANCE PLAN Turn off the machine and disconnected the P.T.I shaft while performing any service or maintenance work. WHAT? WHEN? HOW? -
Page 19: Troubleshooting
5.2 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES SOLUTION The machine does not react to control Electrical cable is not connected. Connect the cable to the tractor outlet. handle commands. Electric cable connected, no voltage in the socket or Switch the tractor lights on, check the fuses (in the mac- wrong polarity. - Page 20 PROBLEM POSSIBLE CAUSES SOLUTION Splitting cylinder starts to split but Splitting valve doesn’t remain in open position due to Check tractor power output. If you power the control returns to soon or returns when you mechanism using other power supply to convert 220V to too low electric power.
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Page 21: Chain Replacement
5.3 CHAIN REPLACEMENT Before replacing the chain, you must disconnect the machine drive! Disconnect the P.T.O. shaft. Unscrew the screw (29-Figure:14) and move the saw shield (30- Figure:14) in the forward position. Loosen the cutting chain tensioning screw (33-Figure:14) ... -
Page 22: Chain Tensioning
5.4 CUTTING CHAIN TENSIONING Loosen both nuts (34-Figure:14) on the fixing plate (35-Figure:14) Tighten the tensioning screw (33-Figure:14) until the chain is tensioned correctly* Tighten both nuts (34-Figure:14) on the fixing plate (35-Figure:14) *The cutting chain is tensioned correctly when it clings to the lower side of the sawbar when cold and can be still lifted on the upper side of the sawbar (approximately in the middle), three or four times the height of the driving teeth. -
Page 23: Change Of Filter Insert
Suitable hydraulic oil (viscosity: 46 mm /s at 40 The machine is factory filled with Hydrolubric VGS 46 (OLMA d.d.) oil. Hydraulic oil quality must correspond to the following standards: Standard: Designation: DIN 51 524/3 HVLP ISO 6 743/4 HV Denison HF-2, HF-0 Vickers... -
Page 24: Cutting Chain Belt Replacement
5.11 CUTTING CHAIN BELT REPLACEMENT Disconnect the machine from the drive. Remove: drive protection (41-Figure:19a), drive cover (42-Figure:19b), hydraulic pipe (43-Figure:19b), 3 spring screws (44-Figure:19b) Unscrew the lubrication pump (45-Figure:19c) Loosen the belt tensioner (46-Figure:19f) Remove the belt (47-Figure:19f) from the driven pulley ... -
Page 25: Belt Tensioning
5.11.1 BELT TENSIONING The machine must be stopped, during the operation! Set the correct tension of the belt using the notch on the tension indicator. The notch must be aligned with the edge of the spring guide. Set the tension of the belt as follows: ... -
Page 26: Cleaning And Replacing The Air Filter
5.11.2 CLEANING AND REPLACING THE AIR FILTER FILTER REPLACEMENT Disconnect the machine from the drive. Remove the drive protection. Remove the drive cover, the hydraulic tube, and the spring screws. Replace the filter with a new one, clean the interior, and reattach the drive cover. ... -
Page 27: Indications Of Improper Use
5.12 INDICATIONS OF IMPROPER USE Certain damages which occur before the end of the lifespan of exposed machine components may indicate overloading or inappropriate handling of the machine. Manufacturer’s warranty does not cover damages of this kind: Torn or damaged in-feed or discharge conveyor belts ... - Page 28 EC Declaration of Conformity Manufacturer: TAJFUN Planina, proizvodnja strojev d.o.o., Planina 41a, 3225 Planina pri Sevnici declares with full responsibility that the product mentioned hereinafter: FIREWOOD PROCESSOR RCA 400 joy covered by this declaration complies with the requirements of: Directive 2006/42/EC and is in compliance with harmonized standards: EN ISO 4254-1:2009;...
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Page 32: Warranty Sheet
WARRANTY SHEET We guaranty: that the product will operate fault free, if operated according to enclosed operating instructions; that we will repair any fault or defectiveness during the warranty period, within 45 days. In case the product is not repaired within the mentioned term, we will replace it with a new product on cus- tomer’s request.
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Questions and answers
Chain and bar not coming down when you pull back on joystick . All other functions are working.
The chain and bar may not be coming down when pulling back on the joystick due to the following possible reasons:
1. Final Position Inductive Switch Issue: If the final position inductive switch did not send the signal to return the splitting cylinder, it may need to be adjusted to detect the final position properly.
2. Control Function Reset Required: If the machine was shut down (such as lifting the cover or pushing the STOP switch), the RESET button (Green Button) must be pressed to restore control functions.
3. Sawbar Moving Cylinder Restrictions: The sawbar moving cylinder has fixed speed and force settings, and its operation is dependent on adjustable switches. Ensure that switch 1 and switch 2 are functioning correctly.
4. Power Supply Issue: If the power supply is insufficient or experiencing voltage drops, it could affect the machine's operation. Ensure the power source is stable and meets the required specifications.
5. Chain and Bar Condition: If the cutting chain is dull or improperly tensioned, it may affect movement. Check chain sharpness, tension, and lubrication oil levels.
Checking these factors should help diagnose why the chain and bar are not coming down.
This answer is automatically generated
@Martin Macdonald .. saw dust build up behind bar.. empty discharge of saw dust - check operation of extractor fan
when hot out side it will not split wood if you raise cover it may work one or two times then done waite till cold out it works
how to replace bearings in chainsaw drive assembly