PAW 6404631 Installation And Operation Instruction Manual

Domestic hot water module

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PAW GmbH & Co.KG
Böcklerstr. 11, D-31789 Hameln, Germany
Phone: +49-5151-9856-0, Fax: +49-5151-9856-98
E-mail: info@paw.eu, Web: www.paw.eu
Installation and Operation Instructions
Domestic hot water module
FriwaMini with circulation - DN 15
2015/12
996404631-mub-en - V02
1

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Summary of Contents for PAW 6404631

  • Page 1 PAW GmbH & Co.KG Böcklerstr. 11, D-31789 Hameln, Germany Phone: +49-5151-9856-0, Fax: +49-5151-9856-98 E-mail: info@paw.eu, Web: www.paw.eu Installation and Operation Instructions Domestic hot water module FriwaMini with circulation - DN 15 2015/12 996404631-mub-en - V02...
  • Page 2 Item no. 996404631-mub-en - Version V02 – Date 2015/12 Translation of the original instructions PAW GmbH & Co.KG We reserve the right to make technical changes without notice! Böcklerstraße 11 Printed in Germany – Copyright by PAW GmbH & Co. KG D-31789 Hameln, Germany 996404631-mub-en - V02 2015/12...
  • Page 3: Table Of Contents

    Setting the temperature ....................20 Maintenance [specialist] ....................21 Spare parts [specialist] ...................... 22 Spare parts primary circuit FriwaMini with circulation (6404631) ........22 Spare parts primary circuit FriwaMini with circulation (6404631) ........23 10 Technical data ........................24 10.1 Dimensional drawing FriwaMini with circulation ............
  • Page 4: General Information

    For other components of the system such as tanks, controllers or pumps, please observe the instructions of the corresponding manufacturer. Station Item number Controller Pump Heat exchanger FC3.8 prim./sec. Prim: Grundfos FriwaMini UPM2 15-75 with 6404631 30 plates Sec: Grundfos circulation UPM2 15-75 CIL2 996404631-mub-en - V02 2015/12...
  • Page 5: About This Product

    Due to its design the station must be mounted and operated in a vertical position. The technical data specified in these instructions must be observed. Only use PAW accessories with the domestic hot water module. Improper usage excludes any liability claims.
  • Page 6: Safety Instructions

    2 Safety instructions 2 Safety instructions The installation and commissioning as well as the connection of electrical components require technical knowledge commensurate with a recognised vocational qualification as a fitter for plumbing, heating and air conditioning technology, or a profession requiring a comparable level of knowledge [specialist].
  • Page 7: Product Description

    3 Product description 3 Product description Connections Primary side/heating side: Flow from the buffer tank Primary side/heating side: Return to the buffer tank Secondary side/DHW side: Hot water outlet Secondary side/DHW side: Cold water supply Secondary side/DHW side: Hot water supply, circulation Equipment primary circuit Manual vent valve Temperature sensor Pt1000...
  • Page 8: Dimensioning And Planning

    4 Dimensioning and planning 4 Dimensioning and planning The FriwaMini is a domestic hot water module using the principle of a flow-type water heater. The DHW module will only work flawlessly if the installation meets certain requirements. Please take some time to plan the installation. WARNING Danger of scalding due to hot water! Undesirable circulation of the water in the primary circuit can cause the exit of hot...
  • Page 9: Dimensioning Of The Tank

    4 Dimensioning and planning Dimensioning of the tank The following table helps you to calculate the approximately required volume of the buffer tank. Temperature in Domestic hot water Required tank volume the buffer tank temperature adjusted for one litre of warm water at the controller 50 °C 45 °C...
  • Page 10: Circulation Mode

    5 Circulation mode 5 Circulation mode The domestic hot water module is equipped with a circulation pump. Three possible operating modes are stored in the controller for operating the circulation pump (see controller instructions, page 29 ff).  Pulse-controlled operation (depending on the demand / requirements): The short opening of a hot water tap (tap pulse: ~2 sec.) starts the circulation pump.
  • Page 11: Assembly And Installation [Specialist]

    6 Assembly and installation [specialist] 6 Assembly and installation [specialist] The domestic hot water modules must only be connected with the storage tank by separate connections for flow and return. External pumps must not be installed between the domestic hot water module and the buffer tank.
  • Page 12 6 Assembly and installation [specialist] WARNING Risk to life and limb due to electric shock!  Prior to commencing electrical work on the controller, pull the mains plug!  Only after completing all installation work, plug the mains plug of the controller into a socket.
  • Page 13 6 Assembly and installation [specialist] Connect the domestic hot water module Pipe distance to the wall to the installation according to the figure. (secondary) = 107 mm Primary side: flow from the buffer tank, connection: ¾" internal thread, pipes: at least DN 20: 22 x 1 mm, recommended DN 25: 28 x 1.5 mm Primary side: return to the buffer tank,...
  • Page 14: Commissioning [Specialist]

    7 Commissioning [specialist] 7 Commissioning [specialist] Note! Open the valves in the pipes and in the module slowly, to prevent pressure surges. Function check valve The primary circuit is equipped with a check valve in the ball valve (E) to avoid unwanted gravity circulation.
  • Page 15: Filling The Primary Circuit

    7 Commissioning [specialist] Filling the primary circuit WARNING Danger of scalding due to hot water! The system is under pressure. By opening the vent valve hot water with a temperature of up to 90 °C may exit and cause personal injury. ...
  • Page 16: Commissioning Of The Controller

    7 Commissioning [specialist] Commissioning of the controller WARNING Risk to life and limb due to electric shock!  Check if the sensors and the pumps are properly connected to the controller and if the controller housing is closed. Only then should the mains plug of the controller be plugged into a socket. Connect the domestic hot water module to the mains (230 V, 50 Hz) using the premounted connection cable.
  • Page 17 7 Commissioning [specialist] Open a withdrawal point for domestic hot water (for example a tap) with a flow rate of at least 10 l/min and let the water run for about 2 minutes to deaerate the secondary circuit. Then close all withdrawal points in the secondary circuit.
  • Page 18: Maximum Withdrawal Flow Rate

    7 Commissioning [specialist] Maximum withdrawal flow rate The following diagram shows the maximum withdrawal flow rate depending on the tank temperature with a preset hot water temperature of 45 °C at the tap. The integrated control prevents the temperature from falling as long as the maximum flow rate is not exceeded. Temperature of the buffer tank Example 2...
  • Page 19 7 Commissioning [specialist] The following diagram shows the maximum withdrawal flow rate depending on the tank temperature with a preset hot water temperature of 45 °C at the tap after the addition of cold water of 10 °C. The temperature of the domestic hot water adjusted at the controller is 60 °C. Temperature of the buffer tank Example 1...
  • Page 20: Setting The Temperature

    7 Commissioning [specialist] Setting the temperature Set the desired (maximum) domestic hot water temperature in the controller under "Adj. values / Nominal temperature" (see controller manual, page 24). WARNING Danger of scalding due to hot water! In order to avoid scalding at the tap, the maximum domestic hot water temperature adjusted at the controller must not exceed 60 °C.
  • Page 21: Maintenance [Specialist]

    8 Maintenance [specialist] FriwaMini with FriwaMini with FriwaMini with circulation circulation circulation 50 °C 45 °C 17 l/min 17 l/min 41 kW 45 °C 28 l/min 28 l/min 67 kW 60 °C 50 °C 21 l/min 24 l/min 60 kW 55 °C 16 l/min 19 l/min...
  • Page 22: Spare Parts [Specialist]

    Complaints and requests/orders of spare parts will only be processed with information on the serial number! The serial number can be found in the upper right corner of the support sheet in the station. Spare parts primary circuit FriwaMini with circulation (6404631) 996404631-mub-en - V02 2015/12...
  • Page 23: Spare Parts Primary Circuit Friwamini With Circulation (6404631)

    9 Spare parts [specialist] Spare parts primary circuit FriwaMini with circulation (6404631) 2015/12 996404631-mub-en - V02...
  • Page 24: Technical Data

    10 Technical data 10 Technical data Dimensions FriwaMini with circulation Height (with insulation) 645 mm Width (with circulation) 485 mm Depth (with insulation) 248 mm Centre distance top 84 mm Centre distance bottom 49 mm Pipe connections Primary circuit (buffer tank circuit) ¾"...
  • Page 25: Dimensional Drawing Friwamini With Circulation

    10 Technical data 10.1 Dimensional drawing FriwaMini with circulation 10.2 Pressure drop characteristics FriwaMini with circulation Flow rate [m³/h] 2015/12 996404631-mub-en - V02...
  • Page 26: Commissioning Report

    11 Commissioning report 11 Commissioning report Installation operator Location of installation Serial numbers: Domestic hot water module Flow rate sensor Controller Software version Pipes primary ⌀ Pipes secondary ⌀ Pipes circulation ⌀ Other additionally installed ⃞ Return distribution set ⃞ Miscellaneous components Are both circuits correctly flushed and deaerated?
  • Page 27 11 Commissioning report 2015/12 996404631-mub-en - V02...
  • Page 28 PAW GmbH & Co.KG Böcklerstraße 11 Phone: +49 (0) 5151 9856 - 0 D-31789 Hameln, Germany Fax: +49 (0) 5151 9856 98 996404631-mub-en - V02 2015/12...

This manual is also suitable for:

Dn 15

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