SYSTRONIK EUROLYZER ST Instruction Manual

Flue gas analysis computer

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Instruction Manual
Flue Gas Analysis Computer
EUROLYZER® ST
EUROLYZER® STe
Read manual before use!
Observe all safety information!
Keep manual for future use!
11.2011 0
854.001.0475
SYSTRONIK
Elektronik u. Systemtechnik GmbH
Gewerbestrasse 57
D-88636 Illmensee
Tel.: +49 (0) 7558 / 9206-0
Fax: +49 (0) 7558 / 9206-20
E-Mail:
info@systronik.de
Internet: www.systronik.com
Systronik-Artikel-Nr.: 22794

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  • Page 1 Elektronik u. Systemtechnik GmbH Gewerbestrasse 57 D-88636 Illmensee Tel.: +49 (0) 7558 / 9206-0 Fax: +49 (0) 7558 / 9206-20 E-Mail: info@systronik.de Internet: www.systronik.com Instruction Manual Flue Gas Analysis Computer EUROLYZER® ST EUROLYZER® STe Read manual before use! Observe all safety information! Keep manual for future use! 11.2011 0...
  • Page 2: Table Of Contents

    Contents About this instruction manual .................. 4 Structure of warning ..................4 Explanation of symbols and typeface ............4 Safety........................5 Intended use....................5 Predictable incorrect application ..............5 Safe handling ....................5 Qualification of personnel ................6 Modifications to the product ................. 6 Usage of spare parts and accessories ............
  • Page 3 14 Spare parts and accessories ................. 44 15 Warranty ........................ 45 16 Copyright ....................... 45 17 Customer satisfaction .................... 45 18 Addresses ......................45 19 Appendix ........................ 46 19.1 Bluetooth Declaration of Conformity ............46 19.2 DIN EN 50379 Certificate ................47 EUROLYZER®...
  • Page 4: About This Instruction Manual

    About this instruction manual SYSTRONIK About this instruction manual This instruction manual is part of the product. Read this manual before using the product. Keep this manual during the entire service life of the product and always have it readily available for reference.
  • Page 5: Safety

    SYSTRONIK Safety Safety Intended use The flue gas analysis computer EUROLYZER® ST/STe is exclu- sively suitable for: • professional settings and control measurements at all small combustion systems (low temperature and burner value boilers and thermal systems) for gas, oil and pellet systems.
  • Page 6: Qualification Of Personnel

    Product description SYSTRONIK Qualification of personnel The product may only be installed, commissioned, operated, main- tained, shut down and disposed of by qualified, specially trained per- sonnel. Electrical work may only be carried out by qualified electricians in accordance with local and national regulations.
  • Page 7: Control Panel (Buttons And Scroll Function)

    SYSTRONIK Product description This innovative measuring device no longer has a conventional key- board. It is equipped with modern touchpad technology which allows for practically wear-and-tear free operation of the device. The re- sponsiveness and speed of the control panel can be set to meet the user's individual requirements.
  • Page 8: Display

    Product description SYSTRONIK Display Table 1: Start menus Flue gas measurement Pressure measurement Temperature measurement Settings Memory EUROLYZER® ST / STe...
  • Page 9 SYSTRONIK Product description Coloured status line Measured values Information line with colour background Figure 1: Display showing measuring program (example: flue gas analysis) Status line The status line shows the status of relevant program information such as remaining battery power, HOLD function, operation of the pump, etc.
  • Page 10: Measurement And Calculation Parameters

    Product description SYSTRONIK Measurement and calculation parameters Table 2: Measured Values Display Measured medium Unit Flue gas temperature ° C, ° F Air temperature ° C, ° F Oxygen concentration Vol. % Carbon monoxide concentration Draft Draft Pa, hPa, mbar,...
  • Page 11: Measuring Methods

    SYSTRONIK Technical specifications Measuring methods Table 4: Measuring procedure Function Explanation Temperature meas- Thermocouple NiCr-Ni (type K) urement measurement Electrochemical measuring cell CO measurement Electrochemical measuring cell NO measurement (op- Electrochemical measuring cell tion) Pressure/draft Piezo-resistive sensor with internal tem-...
  • Page 12 Technical specifications SYSTRONIK Parameter Value Dimensions housing 65 x 215 x 45 mm (W x H x D) Weight Approx. 500 to 650 g (depends on equip- ment with sensors) Display High-resolution graphical 2.8" TFT display (240 x 320). Data communication USB interface and wireless infrared printer interface Option: Bluetooth interface.
  • Page 13 SYSTRONIK Technical specifications Parameter Value Sensor Thermocouple NiCr-Ni (type K) Pressure measurement Measuring range ± 50 hPa (draft)/± 130 hPa (pressure) Max. deviation ± 2 Pa + 1 digit (0 hPa to ± 2.00 hPa) Resolution ± 1 % of measured value (± 2.01 hPa to ±...
  • Page 14: Calculation Formulae (Extract)

    Technical specifications SYSTRONIK Table 7: Device specifications – options Parameter Value NO Measurement Measuring range 0-2000 ppm Accuracy 5 ppm (to 50 ppm) 5 % of measured value Resolution 1 ppm Sensor Electrochemical measuring cell Response time (T90) 60 seconds...
  • Page 15: Approvals, Tests And Conformities

    SYSTRONIK Transportation and storage Calculation of the combustion efficiency value (Eta) Eta = 100 - qA in % Calculation of CO absolute = CO * Lambda und. Carbon monoxide concentration, absolute unv. Measured CO value Approvals, tests and conformities EUROLYZER® ST/STe is approved in accordance with the German "1.
  • Page 16: Commissioning

    Commissioning SYSTRONIK Commissioning Connection diagram Plug for flue gas temperature (yellow) Draft hose Hose for measure- ment gas (Combustion) air temperature sensor blue (Combustion) air temperature sensor with 2.5 m line and magnet retainer Measurement gas treatment (see extra sheet)
  • Page 17: Program Start

    SYSTRONIK Program start Power supply unit 100-240 V/50- 60 Hz MicroSD memory card IR printer interface (not shown) USB data interface RESET button Fig.3: Connection diagram (interface side) Program start Switch on the EUROLYZER® ST/STe by placing a finger on the but- ton with the ON/OFF symbol.
  • Page 18: Measuring Programs And Settings Menu

    Measuring programs and Settings menu SYSTRONIK Use the scroll panel: Slightly move the finger over the scroll panel to select the desired program. Confirm selected measuring program: Calibration phase is started. Measuring programs and Settings menu "Flue gas measurement" program Start the "FLUEGAS"...
  • Page 19 SYSTRONIK Measuring programs and Settings menu Button Function Select other fuels Confirm selected fuel for measurement. Switch off device. Repeat calibration (10 sec.) Select and confirm required fuel. Button Function Scroll through measured value display line by line. Display start menu.
  • Page 20 Measuring programs and Settings menu SYSTRONIK Keep measured values/activate HOLD function. As soon as the flashing HOLD symbol is displayed in the status bar, all measured values (except draft) are held temporarily. Switch gas pump off or back on. When the gas pump is switched off, the pump symbol is no longer shown in the status bar.
  • Page 21 SYSTRONIK Measuring programs and Settings menu Print measurement record (current measured values) Measured values which were not in HOLD mode prior to the print command are current values or "momentary values". These values are printed immediately upon activation of the print command.
  • Page 22 Measuring programs and Settings menu SYSTRONIK Determine the maximum stream. Minimum temperature changes in the flue gas are sufficient to quickly and safely determine the measuring point in the maximum stream using the graphic trend indication. The menu item "Max. Stream" is only available in the program "FLUEGAS".
  • Page 23 SYSTRONIK Measuring programs and Settings menu Perform CO-Measurement. Upon completion of the CO-Measurement, you can document the measured values (EUROprinter, etc.). EUROLYZER® ST / STe...
  • Page 24 Measuring programs and Settings menu SYSTRONIK Perform draft measurement. To determine the zero point (= initial value in relation to the ambient air pressure), the air hose (with the blue connector) must be un- plugged before each draft measurement. After this, the zero point can be readjusted in case of a deviation from "0.00 hPa".
  • Page 25 SYSTRONIK Measuring programs and Settings menu Enter further measured data (soot spot number, oil derivatives) and further configuration (units, sequence of measured values). Change units for temperature values (° C ° F). EUROLYZER® ST / STe...
  • Page 26 Measuring programs and Settings menu SYSTRONIK Change units for pressure or draft (Pa hPA –> mbar mmWs …). Enter smoke number (reading according to BACHARACH scale). EUROLYZER® ST / STe...
  • Page 27 SYSTRONIK Measuring programs and Settings menu The entered smoke numbers are used exclusively for documentation in the printed measurement record/stored measurement data. Enter oil derivatives. Classification of the oil derivatives is not displayed in the measure- ment menu. However, they can be documented in so far as they can be printed and saved along with all other measured values.
  • Page 28 Measuring programs and Settings menu SYSTRONIK Enter boiler temperature. The entered boiler temperature is handled in the same manner as the smoke number and oil derivatives, i.e. it is used exclusively for documentation in the printed measurement record/stored measure- ment data.
  • Page 29 SYSTRONIK Measuring programs and Settings menu Configure limit value. The required limit value can be configured within the respective (nominal) measuring range on a user-specific basis. Values exceed- ing the limit value are displayed in red. EUROLYZER® ST / STe...
  • Page 30 Measuring programs and Settings menu SYSTRONIK Activate condensing mode. In the case of measurements at condensing systems that generate the flue gas in condensing mode, the use of the latent condensation heat is visualised in the status line. The unit displays three drops...
  • Page 31: Temperature Measurement" Program

    SYSTRONIK Measuring programs and Settings menu "Temperature measurement" program Start "TEMPERATURE" program. (menu colour: blue) Function Cancel or exit measuring program. Back to start menu. Display main menu. Switch off device. Hold measured values: Activate HOLD function. EUROLYZER® ST / STe...
  • Page 32: Pressure Measurement" Program

    Measuring programs and Settings menu SYSTRONIK "Pressure measurement" program Start "PRESSURE" program. (menu colour: yellow) Function Cancel or exit measuring program. Back to start menu. Display main menu. Switch off device. Hold measured values: Activate HOLD function. EUROLYZER® ST / STe...
  • Page 33: Settings" Configuration Menu

    SYSTRONIK Measuring programs and Settings menu "Settings" configuration menu Open "SETTINGS" configuration menu. (menu colour: purple Button Function Exit "Settings" configuration menu. Scroll to select other menu item. Display submenu. Switch off device. Select required settings function EUROLYZER® ST / STe...
  • Page 34: Memory Mode & Memory Structure (Option)

    Memory mode & memory structure (option) SYSTRONIK Memory mode & memory structure (option) The use of Micro-SD memory cards as system-independent storage media ensures maximum flexibility in terms of storing and handling the measured data. All standard Micro-SD cards (with a memory of up to 2 GB) can be used.
  • Page 35 SYSTRONIK Memory mode & memory structure (option) Current directory (here main folder) Existing directory (repre- sented by a right arrow) Existing file (represented by a dot) Create a new folder Create a new file Button Function Use the Clear/Escape button to go to the higher level directory Open the subdirectory with the Enter button.
  • Page 36 Memory mode & memory structure (option) SYSTRONIK Button Function The Enter button opens a menu containing functions for either creating a new file or displaying, printing or over- writing an existing one. You can save measured data when you are in one of the measuring programs.
  • Page 37 SYSTRONIK Memory mode & memory structure (option) Using EUROLYZER® ST/STe as a USB storage device.. EUROLYZER® ST/STe can be used as a USB flash drive. To use EUROLYZER® ST/STe as a USB storage device, connect the de- vice to a PC using a USB cable.
  • Page 38 Memory mode & memory structure (option) SYSTRONIK Memory structure The stored data always consists of 2 files: a text-only file with the ex- tension .txt and an HTML file with the extension .htm. The text file can be created on the PC using any text editor. The text file contains the target address/a description of the measuring site.
  • Page 39: How To Save

    SYSTRONIK Memory mode & memory structure (option) How to save It is possible to create a new directory in the current directory using "New Dir.". The directory name has the following structure: D_xxxxx Directory (= folder). Number from 0…65535 It is possible to create a new file in the current folder using "New file".
  • Page 40: Battery Management

    Battery management SYSTRONIK • A file which has been created and saved on the card is pro- tected against manipulation and, if manipulated, can nei- ther be displayed by the device nor printed! 10 Battery management 10.1 Battery mode/charging mode •...
  • Page 41 SYSTRONIK Battery management During measurements, the battery is also charged continuously and monitored by the system. As soon as the battery is fully charged the device switches to pas- sive recharging mode (trickle charging). The charge control display is no longer shown.
  • Page 42: Maintenance

    Maintenance SYSTRONIK The EUROLYZER® ST/STe switches off automatically when ac- tive recharging is completed. Repeat the reconditioning cycle if necessary. 11 Maintenance Gas treatment, refer to fig. 5, page 44. Empty the condensate trap completely after each operation. Water in the measuring device will destroy pumps and sensors.
  • Page 43 SYSTRONIK Troubleshooting Problem Possible reason Repair "CO value too CO sensor mal- Run device without ac- high"/“CO sen- function. cessories in fresh air. sor defective“ CO measuring message. range exceeded. End of service Take device in for servic- life of sensor.
  • Page 44: Shutting Down And Disposal

    Shutting down and disposal SYSTRONIK 13 Shutting down and disposal To protect the environment, this device must not be disposed of together with the normal household waste. Dispose of the de- vice according to the local conditions and directives. This device consists of materials that can be reused by recycling firms.
  • Page 45: Warranty

    Customer satisfaction is our prime objective. Please get in touch with us if you have any questions, suggestions or problems concerning your product. 18 Addresses The addresses of our worldwide representations and offices can be found on the Internet at www.systronik.com EUROLYZER® ST / STe...
  • Page 46: Appendix

    Appendix SYSTRONIK 19 Appendix 19.1 Bluetooth Declaration of Conformity EUROLYZER® ST / STe...
  • Page 47: Din En 50379 Certificate

    SYSTRONIK Appendix 19.2 DIN EN 50379 Certificate EUROLYZER® ST / STe...

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Eurolyzer ste

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