Tucker Auto-Mation SW10 Installation Manual

Swinging door operator

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SW10 (Full Power) & SW19 (Low Energy)

(See APPENDIX for special notes regarding installation on fire rated doors)

PLEASE NOTE:

TUCKER AUTO-MATION

INSTALLATION GUIDE

Surface Mounted Applications

NEW 35mm SPINDLE FOR PUSH APPLICATIONS REQUIRES DIFFERENT

HEADER MOUNTING HEIGHT

920.1020.12

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Summary of Contents for Tucker Auto-Mation SW10

Page 1 TUCKER AUTO-MATION SW10 (Full Power) & SW19 (Low Energy) INSTALLATION GUIDE Surface Mounted Applications (See APPENDIX for special notes regarding installation on fire rated doors) PLEASE NOTE: NEW 35mm SPINDLE FOR PUSH APPLICATIONS REQUIRES DIFFERENT HEADER MOUNTING HEIGHT 1 920.1020.12...
Page 2 LOW ENERGY APPLICATION NOTE When using the SW10/19 for a low energy application, Tucker Auto-Mation recommends the use of a door- mounted presence sensor on the approach side of the door to be used as a secondary activation device. This type of sensor can be installed at time of installation or can also be retrofitted.
Page 3: Table Of Contents
TABLE OF CONTENTS: Page Contents IMPORTANT READ IMPORTANT NOTICE ABOVE BEFORE BEGINNING THE INSTALLATION OF THIS PRODUCT Important Notices Product Description & Specifications STEP 1: Header Installation STEP 2: Mounting The Operator & Control Assembly STEP 3: Install The Arm Assembly - Standard Applications 10-14 STEP 4: OPTIONAL - Push Arm Installation With Increased Spring Tension STEP 5: OPTIONAL - Pull Arm Installation With Increased Spring Tension...
Page 4: Product Description & Specifications
PRODUCT DESCRIPTION & SPECIFICATIONS The Tucker Auto-Mation SW10 & drives. The unique design offers; non-including sensors, push plates, fire alarm, and electric locks. Troubleshooting when needed. Both units can be configured concealed application. The Tucker Advanced Programmer (TAP) is provided as an option to access additional programming features.
Page 5: Step 1: Header Installation
STEP 1: HEADER INSTALLATION Mount the back-plate to the top door frame using appropriate fasteners for the type of frame. • Push side mounting: Back-plate is flush with bottom of door frame. • Pull side mounting: Back-Plate is mounted 1.5” up from bottom door frame. •...
Page 6 STEP 2: MOUNT THE OPERATOR(S) • One operator works for any hand of door. • The hand depends on how the operator is mounted to the header. • Refer to the APPENDIX for fire-rated door applications. • Determine the hand of the door to be automated and mount the operator & short back-plate assembly using the 6 screws provided.
Page 7 • Mount the header to the doorframe with the screws provided. The header will overlap the doorframe by 1-1/2" at each side. • 7 920.1020.12...
Page 8: Step 3: Install The Arm Assembly - Standard Applications
STEP 3: INSTALL THE ARM ASSEMBLY - STANDARD APPLICATION PUSH ARM ASSEMBLY: 1. Secondary Arm With Sleeve 2. Spindle Adaptor 3. Primary Arm 4. Spindle/Arm Attachment Screw 5. Pivot Stud 6. Secondary Arm Attachment Screws With Dimple Washers 7. Spindle Adaptor Bolt 8.
Page 9 STEP 3: INSTALL THE ARM ASSEMBLY - STANDARD APPLICATION Follow the instructions listed below for a standard arm application using a "push" or a "pull" arm assembly. If using a push arm, AND extra door closing force is require, follow the instructions on page 7 for "Optional - Push Arm Installation With Increased Spring Tension"...
Page 10 • Manually move the door from the full closed position to the full open position to make sure there is enough travel from the operator. • If more travel is required, adjustment of the mechanical stops on the operator may be required. •...
Page 11 PUSH ARM 11 920.1020.12...
Page 12: Step 4: Optional - Push Arm Installation With Increased Spring Tension
STEP 4 Cont.: OPTIONAL - PUSH ARM INSTALLATION WITH INCREASED SPRING TENSION • The door shoe and short arm comes pre-assembled - it is not necessary to take the assembly apart. • Install the door shoe per the door hinge / pivot configuration - see below: o Hinge Hung Doors: Centerline of door shoe at 13.5"...
Page 13 • Ensure the mechanical door stops are at their maximum position as shown. • Apply 120 VAC Main power to the control o Place the On-Off-Hold switch to the Hold Open position 13 920.1020.12...
Page 14 STEP 4 Cont.: OPTIONAL - PUSH ARM INSTALLATION WITH INCREASED SPRING TENSION • Observe the Stop Point Screw on the operator as it is opening and ensure that it rotates to the full open position against the open door stop - leave the switch in the Hold Open position •...
Page 15: Step 5: Optional - Pull Arm Installation With Increased Spring Tension
STEP 5: OPTIONAL - PULL ARM INSTALLATION WITH INCREASED SPRING TENSION • Apply 120 VAC Main power to the control o Place the On-Off-Hold switch to the Hold Open position • Observe the Stop Point Screw on the operator as it is opening and ensure that it rotates to the full open position against the open door stop - leave the switch in the Hold Open position •...
Page 16: Step 6: Adjusting The Mechanical Stops
STEP 6: ADJUSTING THE MECHANICAL STOPS • CAUTION – DO NOT REMOVE THE STOPS • IMPORTANT - This step may be optional depending on your application • The mechanical stops are located on the top or bottom of the operator, depending on the hand of the door.
Page 17 IMPORTANT OPTION • If the door closes against a fixed door stop that is door frame mounted, the CLOSED STOP does NOT have to be adjusted to meet the stop-point screw. The step is then optional. • The open door stop setting is optional. A "SOFT STOP" is sometimes preferred depending upon the application, particularly if heavy manual use is anticipated.
Page 18 STEP 7: SET THE DIP SWITCHES ON THE I/O BOARD • Set the dip switches according to the application. • Dip switches are used to apply specific functions to the control. • There are 2 sets of dip switches. A 2-position on the I/O board (DS2), and a 10-position at the adjustment board (DS10).
Page 19 STEP 7 Cont. : SET THE DIP SWITCHES ON THE ADJUSTMENT BOARD • Set the dip switches according to the application. 19 920.1020.12...
Page 20 Enabled assisted closing following a Disabled assisted closing Closing*** manual opening following a manual opening 10 FACTORY USE ONLY *** Tucker Auto-Mation recommends the use of a door-mounted secondary activation device when dip switch 9 is ON - Enabled. 20 920.1020.12...
Page 21: Step 8: Wiring Connections
STEP 8: WIRING CONNECTIONS (wiring diagrams are located in the Appendix) I/O BOARD CONNECTIONS Position Function Description Electric Lock Common Relay Electric Lock N.O. Dry contact – Contact closes upon activation. May be used for fail-secure locks by Relay routing 1 leg of power though the relay. Relay is triggered by activation inputs 10, 11, or 16.
Page 22: Step 9: Adjusting The Control
STEP 9: ADJUSTING THE CONTROL Adjustment Board Trimmers Adjustment Board LEDs TR1 Opening Time Adjustment (4 – 10 secs) LD1 GREEN LED Indicates motor power TR2 Closing Time Adjustment (4 – 10 secs) LD2 Rapid flashing RED indicates setup in progress TR3 Hold Open Time (0 – 30 secs) LD2 Slow flashing RED indicates fault Note: Clockwise rotation increases time LD3 GREEN LED indicates 5Vdc power supply HELPFUL NOTES: Speed and time adjustment changes will not take effect until the door closes fully after the adjustment has •...
Page 23: Step 10: 120 Volt Ac Connection
WARNING: Ensure all incoming electrical power is shut off before proceeding with any wiring to SW10/19. Failure to do so may result in damage to equipment or personal harm. Connect the main power to the Black / White / Green connector on the back-plate.
Page 24: Step 11: Power On & Tune-In
STEP 11: POWER ON & TUNE-IN • Ensure all wiring is complete according to the application • Ensure the 120 VAC is connected and secure • Ensure Off-On-Hold Switch is in the middle (0) position • Apply power and observe the LED’s at the control •...
Page 25 • As a general rule for LED observation: o For normally open inputs, the respective LED will illuminate upon triggering the input. o For normally closed inputs, the respective LED will extinguish upon triggering the input. o This information can be used to help quickly troubleshoot and find triggered circuits.
Page 26 STEP 11 Cont.: POWER ON & TUNE-IN • Perform a setup at the control as follows: o Ensure main power is on o At the I/O control board, depress the SW1 button for approximately 5 seconds. When the red LED (LD2) at the Adjustment Board begins flashing rapidly, release the button.
Page 27 SETUP BUTTON FLASHING RED LED 27 920.1020.12...
Page 28: Troubleshooting
TROUBLESHOOTING Door will not open Check On-Off switch for proper position • • Check LED status for LD 5, 6, and 7. If any of these LED’s are OFF, the door will not open. They require a normally closed circuit. Launch a new setup –...
Page 29: Company Contact
• Tucker BAT Microwave Motion Sensor - PN: 200.1068 • Tucker TORPEDO ONE door-mounted presence sensor - PN: 200.1087 • Spindle Adaptors 20, 50, 80 mm COMPANY CONTACT • Tucker Auto-Mation, 1081 3 Street, North Versailles, PA 15137 • Tel. 1-855-8 TUCKER (1-855-888-2537) www.tuckerauto-mation.com •...
Page 30 APPENDIX – CHAIN TENSIONER ADJUSTMENT BACK - PLATE CHAIN TENSIONER LOCK PLATE TENSIONER ADJUSTMENT TENSIONER BLOCK SIGNS OF A LOOSE CHAIN TENSIONER • Opening or Closing door movements may be erratic • The door may reverse open on its own during the closing cycle •...
Page 31: Appendix - Wiring Diagrams
ADJUSTING THE CHAIN TENSIONER • 1. At the tensioner pivot point, loosen the lock nut at the Tensioner Adjustment. • 2. At tensioner block, loosen the Allen-head screw (do not remove it). • 3. Insert 4mm Allen wrench into the tensioner adjustment and apply tension counter clockwise to increase tension on the chain.
Page 32 LOW ENERGY APPLICATION: PUSH PLATES WITH APPROACH SIDE DOOR-MOUNTED SENSOR • Non-Swing Side (approach) door-mounted sensor is wired into the secondary activation input (13) at the SW19 I/O board. It is a normally closed circuit. • Door-mounted sensor will cause re-activation when in detection during the closing cycle. •...
Page 33 APPENDIX – WIRING DIAGRAMS SIMULTANEOUS PAIRS 33 920.1020.12...
Page 34 • When wiring controls for use as a simultaneous pair, all required inputs need to be sync’d (connected) between Door #1 and Door #2 (shown as dotted lines in above diagram). • Example shown above: Push plates are connected to inputs 8, 10 and 11 at door #1 and are connected via sync line to Door #2. • When using pairs of controls, N.C. inputs 12, 13 and 14 may be sync’d to each other, OR each control may have it’s own jumpers installed. If any of these inputs are required for the application, the jumper will be removed for the respective input – in place of the jumper, a N.C. switching circuit will connected to Door #1, and a sync line will be connected to Door #2. • For simultaneous pairs, Tucker Auto-Mation provides a dual harness for the On- Off-Hold switch. Each plug-in connector for the control is wired in parallel to the On-Off-Hold switch located in the header end-cap. One switch will control both doors. • All control adjustments (speed & time delay) must be made independantly at each control. • All dipswitches at each control must be set independantly and must match between controls. • When using the TAP programmer, settings must be made independantly at each control and must match between controls. 34 920.1020.12...
Page 35 APPENDIX- WIRING DIAGRAMS ELECTRIC LOCK APPLICATION 35 920.1020.12...
Page 36 APPENDIX- WIRING DIAGRAMS SW10 PAIR WITH BEA PARALLAX SYSTEM 36 920.1020.12...
Page 37 APPENDIX- WIRING DIAGRAMS SW10 Single / Pair WIth BEA LZR Microscan Sensors 37 920.1020.12...
Page 38 APPENDIX- WIRING DIAGRAMS SW10 Single With Push Plates & Torpedo Sensors For Secondary Activation 38 920.1020.12...
Page 39: Appendix- Lock Relay Function
The lock voltage is applied at activation and not released until the next closed door position. NOTE 5: When selector switch is placed in Hold-Open position, lock relay remains energized. NOTE 6: If desired lock performance is beyond capability of the SW10 control, Tucker Auto-Mation recommends the use of a BEA BR-3 Module. 39...
Page 40: Appendix- Fire Rated Door Application
APPENDIX- FIRE RATED DOOR APPLICATION • Perform the installation according to the instructions outlined in this manual. Additionally, ensure the following conditions have been met: o When attaching the door arm to the door, use steel binding posts (Sex Bolts) to attach. Do NOT use sheet metal screws into the face of the door.
Page 41 Only fire rated hardware shall be used on a fire rated door & frame assembly. o Ensure the Tucker SW10/19 that is being installed has the proper fire rated label applied to the header.
Page 42 APPENDIX- TUCKER LOGO 42 920.1020.12...

This manual is also suitable for:

Sw19