Chapters
Table of Contents
Summary of Contents for PortaCo WS-10-64-3
- Page 1 MODEL WS-10-64-3 WELD SHEAR OPERATION, MAINTENANCE, AND REPAIR MANUAL 1805 2 AVENUE NORTH * MOORHEAD, MN, USA 56560-2310 PHONE (218) 236-0223 * FAX (218) 233-5281 info@portaco.com E-MAIL ADDRESS; * INTERNET ADDRESS: www.portaco.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction 1.1 General Information 1.2 Features 1.3 Safety Summary 1.4 General Safety Precautions 1.5 Warning and Caution Statements 1.6 Training Requirements Installation Instructions 2.1 Unpacking Instructions 2.2 Tool Preparations 2.3 Testing 2.4 Hose Requirements 2.5 Hydraulic Fluid Recommendations 2.6 Tool Connecting Procedures 2.7 Work Area Safety Precautions Operating Instructions... -
Page 3: Introduction
PortaCo’s model welding procedure. WS-10-64-3 Weld Shear. The tool is designed to remove the excess material when performing Thermit and Buta type welds. It's light weight compact size allows for use inside rail pulling equipment. -
Page 4: Safety Summary
1.4 General Safety Precautions The PortaCo Inc. tools are designed to provide safe and dependable service if operated according to the instructions provided in this manual. Read and understand this manual and any stickers attached to the power unit before operating. -
Page 5: Training Requirements
Allow the blades to contact each 2.2 Tool Preparations other. Release the lever and the shear blades should move to full The PortaCo G-18D55-53-W power open without touching the lever or unit is recommended for hydraulic any form of assistance. -
Page 6: Hose Requirements
Remove the shear blades from the frame. Insert a pressure testing system between the frame and the ram end frame of the shear. PortaCo's Model TS-00-X-O Tester Shear, is recommended for this procedure. (see figure 2.3B) Figure 2.3C... - Page 7 Each hose must have male pipe ends for most application. Hydraulic hose types authorized for Longer hoses can be used when use by PortaCo, Inc. is as follows: necessary, but can affect the operation of the engine due to 1. Labeled and certified non- resistance in the hose.
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Page 8: Tool Connecting Procedures
Type Hydraulic fluid WARNING: PRESSURIZED FLUID Chevron “Clarity” AW 15032 ESCAPING FROM A DAMAGED Exxon “Univis” J 32 HOSE CAN PENETRATE THE Mobil D.T.E. 13 M SKIN AND BE INJECTED IN THE Gulf “Harmony” AW-HVI-150-32 BODY CAUSING INJURY OR Shell “Tellus T”... - Page 9 - Be sure to keep hands and other parts clear and free from all - Only a properly trained person moving parts. should perform any maintenance, service, and or repairs to a tool. - Keep all body parts away from moving jaws.
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Page 10: Operating Instructions
The weld shear has five instructional The PortaCo Weld Shear secures to decals located on the tool. the rail at four points. Adjustable roller hold downs provide a smooth... - Page 11 Figure 3.2A Figure 3.2C The valve lever operating instruction The mounting instructions decal is decal is located to the right of the also located on the guard cover. It control and instructs the operator to states the correct procedure for "PUSH TO SHEAR, AUTOMATIC adjusting the hold down rollers.
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Page 12: Before Operating
a leak is present, hydraulic oil on the weld area is flammable. Inspect the hold down assemblies, make sure they all operate properly. Replace any damaged or severely worn components before operation. Hold downs which aren't operating correctly may result in an inferior sheared weld. -
Page 13: Positioning On Rail
WARNING: NEVER INSPECT PRESSURIZED HOSES, COUPLERS, OR FITTINGS WITH HANDS OR AT CLOSE ADJUSTMENT DISTANCES. PRESSURIZED FLUID CAN PUNCTURE THE SKIN AND INJECT OIL INTO THE BODY RESULTING IN DEATH. Do not use hoses, couplers, or fittings which are damaged, replace immediately. -
Page 14: Operating Instructions
4. Disconnect the return (tank) hose to the hydraulic power source 3.6 Operating Instructions (return port) than from the tool (“OUT” port). PortaCo, Inc.'s weld shear is equipped with an auto cycle valve,... -
Page 15: Cold Weather Operation
3.8 Cold Weather Operation 5. To prevent contamination, always install dust caps over the hydraulic ports of the tool when Hydraulic fluids are thicker in cold disconnected. weather; therefore, run the engine at low idle lone enough to bring the WARNING: IF INJURY RESULTS fluid temperature up to minimum of FROM ESCAPING HYDRAULIC... -
Page 16: Assembly View And Parts List
CAUTION: USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT. THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT. 4.0 Maintenance Instruction 4.1 Assembly View and Parts List... -
Page 18: Graphic Set Complete
4.2 Graphic Set Complete (3494-00D) 3492-01D 2158-08D 3494-03D 2158-00D 3494-04D 2906-00D 3463-00D... - Page 19 4. Inspect shear blades every day. Replace as required. COMPLETE DIASSEMBLY OF THE TOOL IS NOT RECOMMENDED. RETURN TO PORTACO, INC. FOR REPAIRS.
- Page 20 4.4 Trouble Shooting The following chart can be used as a guide to correct any problem you may experience with the tool. To determine the problem in operation of the weld shear always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table.
- Page 21 Check that hoses are control wrong ports. connect correctly. NOTE: After reviewing trouble shooting chart and still unable to determine problem call the service department at PortaCo Inc. (218-236-0223) for assistance. 4.5 Technical Specifications Weld Shear with blades 84-lbs/38.1 kg...
- Page 22 Consumable Items List Description Part Number Source Coupler HYD FF-372-6FP M 2554-00P PortaCo Inc. Coupler HYD FF-371-6FP F 2555-00P PortaCo Inc. Cover Coupler # NR-37 BRUNNING 2241-00P PortaCo Inc. Cover Coupler # NR-50 2512-00P PortaCo Inc. Shear Blade Kit 3584-OOK PortaCo Inc.
- Page 23 SERVICE AND REPAIR NOTES ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________...
- Page 24 MODEL WS-10-64-3 WELD SHEAR OPERATION, MAINTENANCE, AND REPAIR MANUAL 1805 2 AVENUE NORTH * MOORHEAD, MN, USA 56560-2310 PHONE (218) 236-0223 * FAX (218) 233-5281 info@portaco.com E-MAIL ADDRESS; * INTERNET ADDRESS: www.portaco.com...
- Page 25 TABLE OF CONTENTS Introduction 1.1 General Information 1.2 Features 1.3 Safety Summary 1.4 General Safety Precautions 1.5 Warning and Caution Statements 1.6 Training Requirements Installation Instructions 2.1 Unpacking Instructions 2.2 Tool Preparations 2.3 Testing 2.4 Hose Requirements 2.5 Hydraulic Fluid Recommendations 2.6 Tool Connecting Procedures 2.7 Work Area Safety Precautions Operating Instructions...
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Page 26: Introduction
PortaCo’s model welding procedure. WS-10-64-3 Weld Shear. The tool is designed to remove the excess material when performing Thermit and Buta type welds. It's light weight compact size allows for use inside rail pulling equipment. -
Page 27: Safety Summary
1.4 General Safety Precautions The PortaCo Inc. tools are designed to provide safe and dependable service if operated according to the instructions provided in this manual. Read and understand this manual and any stickers attached to the power unit before operating. -
Page 28: Training Requirements
Allow the blades to contact each 2.2 Tool Preparations other. Release the lever and the shear blades should move to full The PortaCo G-18D55-53-W power open without touching the lever or unit is recommended for hydraulic any form of assistance. -
Page 29: Hose Requirements
Remove the shear blades from the frame. Insert a pressure testing system between the frame and the ram end frame of the shear. PortaCo's Model TS-00-X-O Tester Shear, is recommended for this procedure. (see figure 2.3B) Figure 2.3C... - Page 30 Each hose must have male pipe ends for most application. Hydraulic hose types authorized for Longer hoses can be used when use by PortaCo, Inc. is as follows: necessary, but can affect the operation of the engine due to 1. Labeled and certified non- resistance in the hose.
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Page 31: Tool Connecting Procedures
Type Hydraulic fluid WARNING: PRESSURIZED FLUID Chevron “Clarity” AW 15032 ESCAPING FROM A DAMAGED Exxon “Univis” J 32 HOSE CAN PENETRATE THE Mobil D.T.E. 13 M SKIN AND BE INJECTED IN THE Gulf “Harmony” AW-HVI-150-32 BODY CAUSING INJURY OR Shell “Tellus T”... - Page 32 - Be sure to keep hands and other parts clear and free from all - Only a properly trained person moving parts. should perform any maintenance, service, and or repairs to a tool. - Keep all body parts away from moving jaws.
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Page 33: Operating Instructions
The weld shear has five instructional The PortaCo Weld Shear secures to decals located on the tool. the rail at four points. Adjustable roller hold downs provide a smooth... - Page 34 Figure 3.2A Figure 3.2C The valve lever operating instruction The mounting instructions decal is decal is located to the right of the also located on the guard cover. It control and instructs the operator to states the correct procedure for "PUSH TO SHEAR, AUTOMATIC adjusting the hold down rollers.
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Page 35: Before Operating
a leak is present, hydraulic oil on the weld area is flammable. Inspect the hold down assemblies, make sure they all operate properly. Replace any damaged or severely worn components before operation. Hold downs which aren't operating correctly may result in an inferior sheared weld. -
Page 36: Positioning On Rail
WARNING: NEVER INSPECT PRESSURIZED HOSES, COUPLERS, OR FITTINGS WITH HANDS OR AT CLOSE ADJUSTMENT DISTANCES. PRESSURIZED FLUID CAN PUNCTURE THE SKIN AND INJECT OIL INTO THE BODY RESULTING IN DEATH. Do not use hoses, couplers, or fittings which are damaged, replace immediately. -
Page 37: Operating Instructions
4. Disconnect the return (tank) hose to the hydraulic power source 3.6 Operating Instructions (return port) than from the tool (“OUT” port). PortaCo, Inc.'s weld shear is equipped with an auto cycle valve,... -
Page 38: Cold Weather Operation
3.8 Cold Weather Operation 5. To prevent contamination, always install dust caps over the hydraulic ports of the tool when Hydraulic fluids are thicker in cold disconnected. weather; therefore, run the engine at low idle lone enough to bring the WARNING: IF INJURY RESULTS fluid temperature up to minimum of FROM ESCAPING HYDRAULIC... -
Page 39: Assembly View And Parts List
CAUTION: USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT. THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT. 4.0 Maintenance Instruction 4.1 Assembly View and Parts List... -
Page 41: Graphic Set Complete
4.2 Graphic Set Complete (3494-00D) 3492-01D 2158-08D 3494-03D 2158-00D 3494-04D 2906-00D 3463-00D... - Page 42 4. Inspect shear blades every day. Replace as required. COMPLETE DIASSEMBLY OF THE TOOL IS NOT RECOMMENDED. RETURN TO PORTACO, INC. FOR REPAIRS.
- Page 43 4.4 Trouble Shooting The following chart can be used as a guide to correct any problem you may experience with the tool. To determine the problem in operation of the weld shear always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table.
- Page 44 Check that hoses are control wrong ports. connect correctly. NOTE: After reviewing trouble shooting chart and still unable to determine problem call the service department at PortaCo Inc. (218-236-0223) for assistance. 4.5 Technical Specifications Weld Shear with blades 84-lbs/38.1 kg...
- Page 45 Consumable Items List Description Part Number Source Coupler HYD FF-372-6FP M 2554-00P PortaCo Inc. Coupler HYD FF-371-6FP F 2555-00P PortaCo Inc. Cover Coupler # NR-37 BRUNNING 2241-00P PortaCo Inc. Cover Coupler # NR-50 2512-00P PortaCo Inc. Shear Blade Kit 3584-OOK PortaCo Inc.
- Page 46 SERVICE AND REPAIR NOTES ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________...
- Page 47 MODEL WS-10-64-3 WELD SHEAR OPERATION, MAINTENANCE, AND REPAIR MANUAL 1805 2 AVENUE NORTH * MOORHEAD, MN, USA 56560-2310 PHONE (218) 236-0223 * FAX (218) 233-5281 info@portaco.com E-MAIL ADDRESS; * INTERNET ADDRESS: www.portaco.com...
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Page 48: Tool Maintenance
TABLE OF CONTENTS Introduction 1.1 General Information 1.2 Features 1.3 Safety Summary 1.4 General Safety Precautions 1.5 Warning and Caution Statements 1.6 Training Requirements Installation Instructions 2.1 Unpacking Instructions 2.2 Tool Preparations 2.3 Testing 2.4 Hose Requirements 2.5 Hydraulic Fluid Recommendations 2.6 Tool Connecting Procedures 2.7 Work Area Safety Precautions Operating Instructions... -
Page 49: Introduction
PortaCo’s model welding procedure. WS-10-64-3 Weld Shear. The tool is designed to remove the excess material when performing Thermit and Buta type welds. It's light weight compact size allows for use inside rail pulling equipment. -
Page 50: Safety Summary
1.4 General Safety Precautions The PortaCo Inc. tools are designed to provide safe and dependable service if operated according to the instructions provided in this manual. Read and understand this manual and any stickers attached to the power unit before operating. -
Page 51: Training Requirements
Allow the blades to contact each 2.2 Tool Preparations other. Release the lever and the shear blades should move to full The PortaCo G-18D55-53-W power open without touching the lever or unit is recommended for hydraulic any form of assistance. -
Page 52: Hose Requirements
Remove the shear blades from the frame. Insert a pressure testing system between the frame and the ram end frame of the shear. PortaCo's Model TS-00-X-O Tester Shear, is recommended for this procedure. (see figure 2.3B) Figure 2.3C... -
Page 53: Hydraulic Fluid Recommendations
Each hose must have male pipe ends for most application. Hydraulic hose types authorized for Longer hoses can be used when use by PortaCo, Inc. is as follows: necessary, but can affect the operation of the engine due to 1. Labeled and certified non- resistance in the hose. -
Page 54: Tool Connecting Procedures
Type Hydraulic fluid WARNING: PRESSURIZED FLUID Chevron “Clarity” AW 15032 ESCAPING FROM A DAMAGED Exxon “Univis” J 32 HOSE CAN PENETRATE THE Mobil D.T.E. 13 M SKIN AND BE INJECTED IN THE Gulf “Harmony” AW-HVI-150-32 BODY CAUSING INJURY OR Shell “Tellus T”... - Page 55 - Be sure to keep hands and other parts clear and free from all - Only a properly trained person moving parts. should perform any maintenance, service, and or repairs to a tool. - Keep all body parts away from moving jaws.
-
Page 56: Operating Instructions
The weld shear has five instructional The PortaCo Weld Shear secures to decals located on the tool. the rail at four points. Adjustable roller hold downs provide a smooth... - Page 57 Figure 3.2A Figure 3.2C The valve lever operating instruction The mounting instructions decal is decal is located to the right of the also located on the guard cover. It control and instructs the operator to states the correct procedure for "PUSH TO SHEAR, AUTOMATIC adjusting the hold down rollers.
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Page 58: Before Operating
a leak is present, hydraulic oil on the weld area is flammable. Inspect the hold down assemblies, make sure they all operate properly. Replace any damaged or severely worn components before operation. Hold downs which aren't operating correctly may result in an inferior sheared weld. -
Page 59: Positioning On Rail
WARNING: NEVER INSPECT PRESSURIZED HOSES, COUPLERS, OR FITTINGS WITH HANDS OR AT CLOSE ADJUSTMENT DISTANCES. PRESSURIZED FLUID CAN PUNCTURE THE SKIN AND INJECT OIL INTO THE BODY RESULTING IN DEATH. Do not use hoses, couplers, or fittings which are damaged, replace immediately. -
Page 60: Operating Instructions
4. Disconnect the return (tank) hose to the hydraulic power source 3.6 Operating Instructions (return port) than from the tool (“OUT” port). PortaCo, Inc.'s weld shear is equipped with an auto cycle valve,... -
Page 61: Cold Weather Operation
3.8 Cold Weather Operation 5. To prevent contamination, always install dust caps over the hydraulic ports of the tool when Hydraulic fluids are thicker in cold disconnected. weather; therefore, run the engine at low idle lone enough to bring the WARNING: IF INJURY RESULTS fluid temperature up to minimum of FROM ESCAPING HYDRAULIC... -
Page 62: Maintenance Instructions
CAUTION: USE ONLY GENUINE PORTACO INC PARTS OR EQUIVALENT. THE USE OF REPLACEMENT PARTS WHICH ARE NOT OF EQUIVALENT QUALITY MAY DAMAGE THE HYDRAULIC POWER UNIT. 4.0 Maintenance Instruction 4.1 Assembly View and Parts List... -
Page 64: Graphic Set Complete
4.2 Graphic Set Complete (3494-00D) 3492-01D 2158-08D 3494-03D 2158-00D 3494-04D 2906-00D 3463-00D... - Page 65 4. Inspect shear blades every day. Replace as required. COMPLETE DIASSEMBLY OF THE TOOL IS NOT RECOMMENDED. RETURN TO PORTACO, INC. FOR REPAIRS.
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Page 66: Trouble Shooting
4.4 Trouble Shooting The following chart can be used as a guide to correct any problem you may experience with the tool. To determine the problem in operation of the weld shear always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table. - Page 67 Check that hoses are control wrong ports. connect correctly. NOTE: After reviewing trouble shooting chart and still unable to determine problem call the service department at PortaCo Inc. (218-236-0223) for assistance. 4.5 Technical Specifications Weld Shear with blades 84-lbs/38.1 kg...
- Page 68 Consumable Items List Description Part Number Source Coupler HYD FF-372-6FP M 2554-00P PortaCo Inc. Coupler HYD FF-371-6FP F 2555-00P PortaCo Inc. Cover Coupler # NR-37 BRUNNING 2241-00P PortaCo Inc. Cover Coupler # NR-50 2512-00P PortaCo Inc. Shear Blade Kit 3584-OOK PortaCo Inc.
- Page 69 SERVICE AND REPAIR NOTES ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________...
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