TAIYO MUSEN CO., LTD. TD-L1630 Instruction Manual

Automatic digital direction finder

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INSTRUCTION MANUAL
OF
AUTOMATIC DIGITAL DIRECTION FINDER
T D - L 1 6 3 0
- OPERATION, INSTALLATION and MAINTENANCE-
TAIYO MUSEN CO., LTD.
No.: MPP0518
March 2005
Version No.: 1.0

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Summary of Contents for TAIYO MUSEN CO., LTD. TD-L1630

  • Page 1 INSTRUCTION MANUAL AUTOMATIC DIGITAL DIRECTION FINDER T D - L 1 6 3 0 - OPERATION, INSTALLATION and MAINTENANCE- TAIYO MUSEN CO., LTD. No.: MPP0518 March 2005 Version No.: 1.0...
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  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS DESCRIPTION OF SYMBOLS This symbol indicates topics that could lead to death or serious injury if ignored or handled improperly. DANGER This symbol indicates topics that may cause death or serious injury if ignored or handled improperly. WARNING This symbol indicates topics that may cause injury or damage on property if ignored or handled improperly.
  • Page 5: Table Of Contents

    Instruction Manual of TD-L1630 Contents CONTENTS Note on Safety Chapter 1 GENERAL DESCRIPTION Page 1.1 INTRODUCTION ······································································································ 1.2 FEATURES ·············································································································· 1.3 COMPONENTS ········································································································ 1.4 NOTE ON USE ·········································································································· 1.5 SPECIFICATIONS ···································································································· Chapter 2 OPERATION 2.1 KEYS AND CONTROLS 2.1.1 Front panel ··································································································...
  • Page 6 Instruction Manual of TD-L1630 Contents Chapter 4 MAINTENANCE 4.1 MECHANICAL CHECK Page 4.1.1 Antenna ······································································································ 4.1.2 Main Unit ···································································································· 4.2 ELECTRICAL CHECK 4.2.1 Ni-Cd Battery for Backup Memory ······························································ 4.2.2 Fuse ··········································································································· 4.3 TROUBLE SHOOTING 4.3.1 Troubles and Countermeasures ··································································...
  • Page 7 Instruction Manual of TD-L1630 Contents This page is intentionally blank...
  • Page 8: Chapter 1 General Description

    Chapter 1 GENERAL DESCRIPTION INTRODUCTION VHF Automatic Digital Direction Finder (VHF ADDF) TD-L1630 is the succeeding model of TD-L1620A adding the following functions with suitable structure for flush mount. ● User friendly operation panel - Single purpose switches are applied for function keys.
  • Page 9: Components

    FB tape NOTES ON USE (1) Please read through this manual, and operate the TD-L1630 properly. Mis-handling would cause deterioration of the performance and mis-erase of memory contents. (2) The input voltage for the TD-L1630 is 11~ 35V DC.
  • Page 10: Specifications

    Instruction Manual of TD-L1630 Chapter 1 SPECIFICATIONS ● Antenna (EA-351A) Type : H type Adcock antenna Antenna cable : Twin coaxial cable with armor 16 m or shorter : RG-58A/U 17 ~ 29 m : 5D-2V (option) 30 m or longer : 8D-2V (option) ●...
  • Page 11: Chapter 2 Operation

    Instruction Manual of TD-L1630 Chapter 2 Chapter 2 OPERATION 2.1 KEYS AND CONTROLS 2.1.1 Front Panel Fig.1 shows layout of keys and display devices on the front panel of TD-L1630. Fig.1 Layout of keys and display devices on front panel...
  • Page 12 Instruction Manual of TD-L1630 Chapter 2 No. Name Functions Relative bearing of a received signal is displayed in 10° step with 36 pcs. of LEDs Ring display arranged in the circle. Azimuth card True bearing can be read by rotating the azimuth card.
  • Page 13: Rear Panel

    Instruction Manual of TD-L1630 Chapter 2 2.1.2 Rear Panel Fig.2 shows layout of terminals on the rear panel of TD-L1630. Fig.2 Layout of terminals on rear panel No. Name Functions DATA Data output terminal. See article 2.4 for the details of output data.
  • Page 14: Preparation

    Instruction Manual of TD-L1630 Chapter 2 2.2 PREPARATION 2.2.1 Power (1) Confirm that a DC power 11V ~ 35V is supplied from a DC source. If AC power source is supplied, use optional AC power supply unit TG-1637CS. (2) Turn power switch on. All settings and adjustments at the last power off are restored.
  • Page 15: Mode Selection

    Instruction Manual of TD-L1630 Chapter 2 (3) Memory of a frequency in SRCH mode When an interesting frequency is found in SRCH reception, hold that frequency by pressing HOLD and enter it into the memory with a channel number by following procedures.
  • Page 16: Adjustment

    Instruction Manual of TD-L1630 Chapter 2 2.2.4 Adjustment (1) DIMMER When the DIMMER knob is pulled, the azimuth card is illuminated. Rotate the knob clockwise to raise brightness of LEDs and LCD. (2) VOLUME Rotate the volume clockwise to increase the loudness of the speaker.
  • Page 17: Operation - Spot

    Instruction Manual of TD-L1630 Chapter 2 2.3.2 Operation – SPOT (1) Basic procedure for spot reception Confirm that SPOT is ON. If not, press SPOT key. Call up a channel and receive. M → +/- → Last digit → E Note: a) When M is pressed, 000 blinks in DF mode at the bearing display (DEGREE).
  • Page 18: One-Touch Reception

    Instruction Manual of TD-L1630 Chapter 2 2.3.5 One-touch reception There are tow one-touch reception button. (1) Press 121.5 (red button) to receive international distress signal 121.5 MHz. FM mode is automatically selected regardless the condition of FM/AM switch. (2) Press CH16 (blue button) to receive international VHF channel 16.
  • Page 19: Data Output

    Instruction Manual of TD-L1630 Chapter 2 2.4 DATA OUTPUT There is a data output terminal on the rear panel to output frequency and bearing of received signal. Pin assignment of data output terminal (connector: PRC04-21A16-14M) Pin number Name of signal...
  • Page 20: Chapter 3 Installation

    Instruction Manual of TD-L1630 Chapter 3 Chapter 3 INSTALLATION 3.1 ANTENNA 3.1.1 Antenna Site Following instructions shall be noted for antenna installation to minimize disturbance on direction measurement, since the performance of a short wave direction finder is vulnerable to the influence of conductive bodies nearby.
  • Page 21 Instruction Manual of TD-L1630 Chapter 3 When an H type Adcock antenna is installed on board a small fishing boat 15m or smaller, please refer to the following figure. Adcock antenna TX/RX whip antenna 5m or higher Fig. 4 - A...
  • Page 22: Flange

    Instruction Manual of TD-L1630 Chapter 3 3.1.2 Flange 124 mm Weld a flange to a mast or a stanchion by paying attention to its direction. Work with care while welding, since the Cable antenna cable is not heat resistive. clamp...
  • Page 23: Installation Of Antenna

    Instruction Manual of TD-L1630 Chapter 3 3.1.4 Installation of Antenna Set the antenna on the flange welded at the selected position. Adjust its direction so that the connection between N and S element is set in parallel to the keel line. Confirm that BOW mark is on the bow direction.
  • Page 24: Description Of Circuit

    Instruction Manual of TD-L1630 Chapter 3 3.3 DESCRIPTION OF CIRCUIT 3.3.1 Antenna Circuit The antenna is a H type Adcock antenna, and a sense signal is synthesized with signals from NS and EW elements by special matching circuit. NS and EW signal are modulated by 135.6 Hz and the output signal is fed to the main unit through coaxial cable A.
  • Page 25 Instruction Manual of TD-L1630 Chapter 3 (3) PCA VCO-1 It has the 1 local oscillator with frequency synthesizer circuit, which generates 80 ~ 139 MHz. U3, U4 and U5 are the programmable counter for MHz setting. U2 is a phase detector and Q1, Q2 and Q3 are low pass filter circuits.
  • Page 26: Performance Check And Replacement

    PCA IF/AF. Switch ON NS of TM-643. Signal generator to 145.5 MHz, 1000Hz, 3.5 kHz DEV. TD-L1630, Turn power switch ON. LCD display is lit. Select DF mode. SQUELCH to counterclockwise to the end. Noise tone is heard from the speaker.
  • Page 27 Instruction Manual of TD-L1630 Chapter 3 The bearing shall be 45° ± 3°. Switch ON EW of the TM-643. Switch OFF NS of the TM-643. The bearing shall be 90° ± 3°. Set the signal generator output 36dB. The bearing shall be 90° on 1µV/m.
  • Page 28 Instruction Manual of TD-L1630 Chapter 3 (2) Test of frequency synthesizer as the 1 local oscillator (PCA VCO-1) (a) Test Procedure When a trouble is in the frequency synthesizer, check as follows: Set the receiving frequency to 110 MHz. To measure the standard frequency 25 kHz, connect a frequency counter to 1 pin of U2 MC4044 and ground.
  • Page 29 Instruction Manual of TD-L1630 Chapter 3 (3) Test of frequency synthesizer as the 2 local oscillator (PCA VCO-2) When a trouble is in the frequency synthesizer, check as follows: (a) Set the receiving frequency to110 MHz. Connect the frequency counter to 1 pin of U10, MC4044, and measure the standard frequency 5 kHz.
  • Page 30: Replacement And Re-Adjustment

    Instruction Manual of TD-L1630 Chapter 3 3.4.3 Replacement and Re-adjustment (1) Re-adjustment of PCA IF/AF All IF amplifier circuits are tuned at their center frequencies to get the maximum gain. Therefore, shunt resistors for many coils shall not be changed. The following table gives standard level of the IF circuit.
  • Page 31: Procedure Of Phase Adjustment

    TD-L1630. To avoid this situation, make some 10 cm length of extension cables with connectors beforehand, and make an adjustment with following procedure to a good phase status by adding the extension cable for either vertical cable or loop cable.
  • Page 32 (4) Arrange a boat equipped with a VHF transmitter at 45 degrees against bow of the ship which installed the TD-L1630, and transmit VHF signal. (Refer to Fig.14) At that time, both ships shall cast an anchor to do not move.
  • Page 33 (5) Change the length of extension cable so that the ratio of BM wave form between vertical and loop shall be in the ratio ranging between 1 (V) : 1 (L) and 3 (V) : 1 (L), when TD-L1630 receives transmitting radio wave from 45 degrees of heading.
  • Page 34: Antenna

    Instruction Manual of TD-L1630 Chapter 4 Chapter 4 MAINTENANCE The equipment is designed to have a high reliability and long life. However, both mechanical and short electrical check is recommended once a year to prevent troubles. If the environmental condition is severe, such as high temperature/humidity, strong vibration, large variation in power supply and etc., shorten the period between checks in half or shorter.
  • Page 35: Troubles And Countermeasures

    When it is not successful by a countermeasure, ask the agent supplied the system or directly to Taiyo Musen Co., Ltd. with following information: A) Model name, i.e. TD-L1630 B) Version number and check sum.
  • Page 36 Instruction Manual of TD-L1630 Chapter 4 Defective 135.6 Hz output circuit Make voltage measurement J1 Poor “DF” and normal “RCV” and J2 (continued) Make voltage measurement of Defective ADDF amplifier circuit Q17 ~ Q31 on PCA IF/AF Defective PCA CPU...
  • Page 37 Instruction Manual of TD-L1630 Chapter 4 PCA IF/AF (continued) 26.0 10.3 PCA VCO-1 10.3 30.0 10.2 10.4 PCA VCO-2 PCA Noise Limiter 0.35 0.35 PCA BM 0.35 0.35 23.8 PCA Chopper 23.8 23.8 PCA AVR PCA CPU Measurement condition : Use a Multimeter Frequency 145.5 MHz...
  • Page 38: Remarks

    Instruction Manual of TD-L1630 Chapter 4 4.4 Remarks The SW1 on PCA BM is used for special case such as installing on a aircraft. Normally it must be set to “NOR” position. 4.5 Disposal Follow local regulations to dispose the equipment.

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