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Heat-Flo 60-D Installation, Operating And Servicing Instructions

Solar hot water storage tanks. single or dual coil units with or without electric backup

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INSTALLATION, OPERATING, AND

SERVICE INSTRUCTIONS

HEAT-FLO SOLAR HOT WATER STORAGE TANKS
WITH OR WITHOUT ELECTRIC BACKUP
MODELS 60-D, 60-E, 60-DE, 80-D, 80-E, 80-DE,
For service or repairs to the water heater, call your heating contractor. Your water heater has been manufactured
to provide years of service. In order to insure proper service, the following information is provided to assist
in enabling the installation, operation, and maintenance of this water heater. For your comfort, safety, and
convenience, we recommend that this water heater be installed and serviced by a plumbing professional. When
the installation is completed, keep this manual with the water heater. Information and specifications outlined
in this manual in effect at the time of printing of this manual. Heat-Flo reserves the right to discontinue, change
specifications, or change system design at any time without notice.
SINGLE OR DUAL COIL UNITS
115-D, 115-E, 115-DE
Heat-Flo, Inc.
15 Megan Ct., P.O. Box 612 Uxbridge, MA 01569 USA
Conforms to UL STD 174 and NSF/ANSI 372
Certified to CAN/CSA STD C22.2 No. 110-94
Bulletin I0-SOLAR-010115

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Summary of Contents for Heat-Flo 60-D

  • Page 1: Service Instructions

    Information and specifications outlined in this manual in effect at the time of printing of this manual. Heat-Flo reserves the right to discontinue, change specifications, or change system design at any time without notice.
  • Page 2      ...
  • Page 3         Safety   I nformation   The   f ollowing   t erms   a nd   s ymbols   a re   u sed   t o   b ring   a ttention   t o   t he   p resence   o f     various  ...
  • Page 4: Table Of Contents

              Table   o f   C ontents       General   I nformation   1,   2     Pre-­‐Installation   C onsiderations   3     Dimensions   a nd   C apacities   4  ...
  • Page 5 IMPORTANT   I NFORMATION   –   R EAD   C AREFULLY   NOTE:   The   equipment   shall   be   installed   in   accordance   with   those   installation   regulations   required   in   the   area   where  the  installation  is  to  be  made.  These  regulations  shall  be  carefully  followed  in  all  cases.  Authorities  having  ...
  • Page 6     DO   N OT   s tore   o r   u se   g asoline   o r   o ther   f lammable   v apors   o r   l iquids   i n   t he   v icinity   o f   t his   o r   a ny   o ther   a ppliance.     I f   you  ...
  • Page 7 Pre-­‐installation   C onsiderations   Inspect   s hipment   c arefully   f or   s igns   o f   d amage.   A ll   e quipment   i s   c arefully   i nspected   a nd   p acked.   Heat-­‐Flo’s  ...
  • Page 8     Heat Exchanger Coil Output Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   4  ...
  • Page 9 3. Circulator   s izing:   Refer   t o   T able   2   ( Pg.   4 )   f or   t he   f low   t hrough   t he   w ater   h eater   c oil   a nd   t he   p ressure   d rop.   Calculate  the  pressure  drop  across  all  piping  and  fittings  connected  to  the  water  heater  ...
  • Page 10 LOCATING   T HE   W ATER   H EATER   The   water   heater   should   be   located   in   an   area   where   water   leakage   from   the   tank   or   connections  ...
  • Page 11: Piping 10-­-13

      For   California   installation   this   water   heater   must   be   braced,   anchored,   or   strapped   to   avoid   falling   or   moving   during   an   earthquake.   See   instructions   for   correct   installation   procedures.  ...
  • Page 12   If   t his   p roduct   i s   c onnected   t o   a   c old   w ater   s upply   l ine   t hat   h as   a   c heck   v alve,   a   b ackflow   preventer,  ...
  • Page 13 ZONE   C IRCULATOR   S YSTEM   For   space   heating   systems   that   use   Zone   Circulators,   refer   to   Figure   2   on   pg.   11.   The   water   heater  ...
  • Page 14 Indirect   P iping     Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   1 0  ...
  • Page 15   Indirect   P iping     Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   1 1  ...
  • Page 16   Solar   P iping     Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   1 2  ...
  • Page 17     Solar   P iping                                     HOT   W ATER   R ECIRCULATION   Hot   W ater   R ecirculation   f or   S olar   T anks   Hot  water  recirculation  is  for  the  continuous  circulation  of  hot  water  for  instant  hot  water  at  ...
  • Page 18: Electrical

      ELECTRICAL   1. Install   electric   wiring   and   grounding   in   accordance   with   the   National   Electrical   code   (latest  edition)  and/or  local  regulations  in  the  US,  and  in  accordance  with  the  Canadian   Electrical  ...
  • Page 19 WATER   T EMPERATURE   A DJUSTMENT   It   i s   r ecommended   t hat   t he   t hermostat   b e   s et   f or   t he   l owest   p ossible   t emperature   t hat   s atisfies   your  ...
  • Page 20   Indirect   W iring       Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   1 6  ...
  • Page 21   Indirect   W iring     Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   1 7  ...
  • Page 22 -­‐E   U nits,   E lectric   B ackup   W iring                 SOLAR   E LECTRIC   T ANK   Electrical   C onnections   The   solar   electric   hot   water   heater   includes   a   240   VAC   thermostat   and   a   3500   watt   element.     Refer  ...
  • Page 23: Maintenance

      It   is   the   responsibility   of   the   installing   contractor   to   see   that   all   controls   are   correctly   installed   a nd   a re   o perating   p roperly   w hen   t he   i nstallation   i s   c omplete.       DO  ...
  • Page 24 ABOVE   A LL,   D O   N OT   P LUG   T HE   T EMPERATURE   A ND   P RESSURE   R ELIEF   V ALVE.   T HIS   I S   N OT   A   SOLUTION  ...
  • Page 25 outlined  on  page  6.    Failure  to  inspect  the  anode  regularly  and  replace  if  necessary  could   result   i n   d amage   t o   t he   w ater   h eater.     I f   t his   u nit   i s   i nstalled   a nd   m aintained   a ccording   t o   the  ...
  • Page 26: Troubleshooting

    TROUBLESHOOTING     PROBLEM   CAUSE   SOLUTION       Press   r eset   b utton.     Check   m ain   c ut-­‐off   s witch.       Check   f uses   o r   b reakers.      ...
  • Page 27   180°F   B oiler   S upply   IBR   R ating   C ondition                         HIGH   O UTPUT   U NITS:   6 0-­‐HO,   8 0-­‐HO,   1 15-­‐HO    ...
  • Page 28: Replacement   P Arts

      Replacement   P arts   L ist   Heat-­‐Flo,   I nc.|   S olar   H ot   W ater   S torage   T anks     Page|   2 4  ...
  • Page 29: Limited Warranty

    Solar Hot Water Storage Tanks Models 115-D, 80-D, 60-D, 115-E, 80-E, 60-E, 115DE, 80DE, 60DE Your Solar Hot Water Storage Tank is protected by these Heat-Flo, Inc., (HFI), warranties. These warranties are applicable to original consumer purchases only. WARRANTY COVERAGE FOR RESIDENTIAL USAGE The warranties listed in this section shall apply to water heaters used in a residential setting by the original consumer purchasers only.
  • Page 30 Heat-Flo in accordance with the terms and conditions herein set out and Heat-Flo has been notified of the alleged defect or deficiency within forty eight (48) hours from the occurrence or discovery of the alleged defect or deficiency.
  • Page 31      ...
  • Page 32 Providing Solutions through Superior Design. Heat-Flo, Inc. 15 Megan Ct., P.O. Box 612, Uxbridge MA, 01569, USA Phone: (508) 278-2400 | Fax: (508) 278-2466 | e-mail: sales@heat-flo.com www.heat-flo.com...

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