Big Backyard CLOVERDALE-F24917C Installation And Operating Instructions Manual
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Big Backyard CLOVERDALE-F24917C Installation And Operating Instructions Manual

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C L O V E R D A L E – F 2 4 9 1 7 C
INSTALLATION AND OPERATING INSTRUCTIONS
28'-8"
27'-0"
7'-6"
16'-8"
TUBE SLIDE
2-4 Hrs
Two person
assembly
9404917C
WARNING
Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE - 28'8" x 27' area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6'9"
CAPACITY - 10 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares
or parks.
Solowave Design
375 Sligo Rd. West, PO Box 10
Mount Forest, ON Canada N0G 2L0
General Inquiries:
8:00am - 4:30pm EST
Toll Free: 1-877-966-3738
support@solowavedesign.com
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions
often and give them to any future owner of this play system.

Table of Contents

Warnings And Safe Play Instructions. . . . . . . . . . pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg. 3
Instructions For Proper Maintenance . . . . . . . . . pg. 4
About Our Wood – Limited Warranty . . . . . . . . . pg. 5
Keys To Assembly Success . . . . . . . . . . . . . . . . . . . . pg. 6
Metric Conversion Sheets . . . . . . . . . . . . . . . . . . pg. 7,8
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9
Step By Step Instruction . . . . . . . . . . . . . . .. . . pg. 16-64
Installation of I.D./Warning Plaque . . .. . . .Final Step
FORT
10-14 Hrs
Two person
assembly
Rev 11/10/2015

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Summary of Contents for Big Backyard CLOVERDALE-F24917C

  • Page 1 C L O V E R D A L E – F 2 4 9 1 7 C INSTALLATION AND OPERATING INSTRUCTIONS To reduce the risk of serious injury or death, you must read and 28'-8" WARNING follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system.

  • Page 2: Warnings And Safe Play Instructions

    Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.

  • Page 4: Instructions For Proper Maintenance

    Instructions for Proper Maintenance Your Big Backyard Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood Solowave Design™ uses only premium playset lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood).

  • Page 6: Keys To Assembly Success

    Keys to Assembly Success Tools Required • Tape Measure • #1, #3 Phillips or Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level (1/2” & 7/16”) • 8’ Step Ladder bit or Screwdriver • Carpenters Square • Ratchet(1/2” & 7/16” •...
  • Page 7 SOLO)WAVE DESIGN HARDWARE 5/16" (8mm) Flat Washer HARDWARE LENGTH CHART 5/16"(.31) = 8mm Hex Bolt inches millimetres 5/16" (8mm) T-Nut 5½ 4½ 5/16" (8mm) Lock Washer 1/4" (6mm) 3½ Lock Washer 1/4"(0.25) = 6mm Hex Bolt 2½ 1/4" (6mm) T-Nut 1½...

  • Page 8: Table Of Contents

    SOLO)WAVE DESIGN WOOD PROFILES 63.5 82.6 2 1/2" 3 1/4" 1/2 x 4 25.4 5/4 x 3 11.1 1" 34.9 15.9 1 3/8" 5/8" 88.9 38.1 38.1 1 x 2 3 1/2" 1 1/2" 1 1/2" 25.4 5/4 x 4 15.9 60.3 1"...

  • Page 9: Cloverdale

    Stake (6 Pk) 1x - Big Backyard (3200318) ID Plaque (3320356) - Glider Hanger (2pk) 1x - Space Glider Body 1x - Big Backyard Plaque (3320268) Yellow (3200105) (3320351) 2x - Space Glider Handle (3320177) Green 1x - L Beam Brkt.
  • Page 10 Part Identification (Reduced Part Size) BOX 1,2 of 4 1pc. - 2627 2pc. - 2618 Front Back 1pc. - 2639 SW Wall Panel 1¼ x 42 x 87" Panel 1¼ x 42 x 87" Back Roof Panel 1¼ x 36¾ x 44" Box 2 - 37632627 Box 2 - 37632618 Box 2 - 37632639...
  • Page 11 Hardware Identification (Actual Size) BOX 1,2 of 4 10pc. TN1 - 1/4" T - Nut 5pc. FW0 - 3/16" Flat Washer - (51103100) 5pc. LW2 - 5/16" Lock Washer - (51303300) (54503200) 12pc. FW1 - 1/4" Flat Washer - (51103200) 8pc.
  • Page 12 Hardware Identification (Actual Size) BOX 1,2 of 4 1/4 x 2-1/2" 16pc. WL5 - Wafer Lag Wafer Bolt 5/16 x 3" 3pc. WB7 - - (53613330) - (52613222) Hex Bolt 1/4 x 1-1/2" 4pc. H1 - - (53703212) Hex Bolt 1/4 x 2-3/4" 4pc.
  • Page 13 BOX 3 of 4 Part Identification (Reduced Part Size) (1) Lower Jamb 1¼ x 3 x 41-15/16" 3632601 2601 (1) Door Stop 5/4 x 3 x 10" 3632715 2715 2709 2649 1x - Door Hardware (3201710) 2x 9201713 Door Hinge 9207713 Door Catch (1) Door Window Panel...
  • Page 14 BOX 4 of 4 Part Identification (Reduced Part Size) (1) SL Gusset 1¼ x 3 x 15¾" (1) Lower SL Insert 1.36 x 8-1/8 x 26¼" 8934 3638934 37638935 8935 (1) TNR Upright 1¼ x 3 x 20¼" 8965 3638965 (1) TNR Ground Brace 1¼...
  • Page 15 BOX 4 of 4 Part Identification (Reduced Part Size) 9x - TNR 2 Slide Elbow (3310121) 1x - TNR 2 Slide Exit Top (3310124) 1x - TNR3 Short Exit (3310132) 1x - TNR 3 Tube Support (9203601) 10x - TNR 2 Slide Clamp Ring (3300120) (1) Rebar Ground Stake 9290318...
  • Page 16 • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Big Backyard ID Plaque (3320356). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 17 Step 2: Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2627) SW Wall Panel between 2 (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 18 Step 2: Frame Assembly Part 2 B: Place (2622) End Panel Assembly between both (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 19 Step 3: Floor Assembly Part 1 A: From inside of the assembly centre (2608) Floor Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of board then attach (2608) Floor Joist to each panel with 2 (S4) #8 x 3”...
  • Page 20 Step 3: Floor Assembly Part 2 B: On both (2618) Front Back Panels attach 1 (2610) Side Joist to the inside of each panel with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut) and 4 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 3.4 and 3.5.
  • Page 21 Step 3: Floor Assembly Part 3 C: Starting at (2627) SW Wall Panel place (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2608) Floor Joist and each (2610) Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board.
  • Page 22 Step 4: Attach SW Ground and Diagonal A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW Wall Panel.
  • Page 23 Beam as shown in fig. 5.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach Big Backyard Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 5.4) 2614 5/16”...
  • Page 24 Step 6: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig.
  • Page 25 Step 7: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 26 Step 8: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 27 Step 9: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 9.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts.
  • Page 28 Step 10: Install Upper and Lower Jambs A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 9-5/8” to the inside of the right post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig.
  • Page 29 Step 11: Install Window and Wall Inserts Part 1 - Front Wall A: In the places shown in fig. 11.1 and 11.2, on the Front of the assembly install 2 (2655) Upper Window Inserts in the upper openings of (2618) Front Back Panel and 1 (2649) Lower Window Insert in the lower right opening of (2618) Front Back Panel using 9 (S0) #8 x 7/8”...
  • Page 30 Step 11: Install Window and Wall Inserts Part 2 - Left Side B: In the lower opening of (2622) End Panel Assembly install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8” Truss Screws. (fig. 11.4, 11.5 and 11.6) C: In the upper openings of (2622) End Panel Assembly install 1 (8935) Lower SL Insert with 4 (S0) #8 x 7/8”...
  • Page 31 Step 11: Install Window and Wall Inserts Part 3 - Back Wall D: In the lower openings of the back (2618) Front Back Panel install 1 (649A) Short Half Wall with 4 (S0) #8 x 7/8” Truss Screws and 1 (2649) Lower Window Insert with 9 (S0) #8 x 7/8” Truss Screws. (fig. 11.8, 11.9, 11.10 and 11.11) E: In the upper openings of the back (2618) Front Back Panel install 1 (649A) Short Half Wall and 2 MOD 3-Pane Transoms with 4 (S0) #8 x 7/8”...
  • Page 32 Step 12: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw.
  • Page 33 Step 13: Rock Wall Assembly Fig. 13.1 Note: The holes in the rock boards 0349 must orient to the 2603 2603 2604 top of the boards. 2604 2604 2605 7-5/8” x 4 per Approx board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”...
  • Page 34 Step 14: Attach Rock Wall Assembly to Fort Part 1 A: On the Back of the assembly place Rock Wall Assembly centred in (2618) Front Back Panel opening and flush as shown in fig. 14.1 and 14.2. Attach (0349) Rock Rails to the panel using 4 (S11) #8 x 2” Wood Screws. (fig. 14.2 and 14.3) B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, flush to top of (0349) Rock Rail using 4 (S2) #8 x 1-1/2”...
  • Page 35 Step 14: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 36 Step 15: Cafe Table Assembly A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 15.1. B: Place Table Top Assembly from the inside of the assembly tight in the opening (2627) SW Wall Panel then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2”...
  • Page 37 Step 16: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 16.1) B: With a helper hold the Canopy against the fort, centred on (2618) Front Back Panel (fig. 16.2), make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2”...
  • Page 38 Step 17: Attach Door Components Part 1 A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 17.1) B: On the inside of (2709) Door Window Panel measure 22”...
  • Page 39 Step 17: Attach Door Components Part 2 C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 17.2) D: On the opposite side of the Door Handle measure 5/8”...
  • Page 40 Step 18: Attach Door Assembly to Fort A: On the Front of the fort in the opening of (2618) Front Back Panel, measure 5/8” up from the bottom of the opening and maximum 5/8” from the inside edge of (2601) Lower Jamb and attach the remaining side of the hinges using 3 (S13) #6 x 5/8”...
  • Page 41 Step 19: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 19.1) Important: Use a handheld screwdriver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to (2618) Front Back Panel with 3 (S11) #8 x 2” Wood Screws, making sure (2715) Door Stop overhangs the panel by 1-1/4”...
  • Page 42 Step 20: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 20.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
  • Page 43 Step 20: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 20.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
  • Page 44 Step 21: Attach Flange Assembly to Fort Part 1 A: With a helper place the Flange Assembly flush to the top opening in (2622) End Panel Assembly as shown in fig. 21.1, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1”...
  • Page 45 Step 21: Attach Flange Assembly to Fort Part 2 D: Place (8934) SL Gusset tight to (2622) End Panel Assembly, flush to the top of the bottom opening and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (fig. 21.4 and 21.5) E: Pre-drill pilot hole with a 3/16”...
  • Page 46 Step 22: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 47 Step 22: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go Fig. 22.5 through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 48 Step 23: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go Fig. 23.1 through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 49 DO NOT USE DO NOT USE USE IMAGE USE IMAGE Step 23: Attach Elbow Assembly to Elbow Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 50 Step 24: TNR Brace Assembly A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2”...
  • Page 51 Step 25: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
  • Page 52 Step 26: Attach TNR Brace Assembly A: Use (8965) TNR Upright as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 26.1 and 26.2) B: Attach the top of the TNR3 Post Mount to TNR2 Slide Clamp Ring using 1 (PB2) 1/4 x 1-1/4”...
  • Page 53 Step 27: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 27.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
  • Page 54 Step 28: Attach Exit End Assembly to Fort Fig. 28.1 Note: When installing Pan Bolts make sure to look at Exit Elbow holes so bolts go through the side with the round recess Top Slide Bolt Holes Assembly and the lock nuts go through the side with the hexagonal recess.
  • Page 55 Step 29: Attach Ground Stake to TNR Upright A: In the spot shown in fig. 29.1 drive 1 Rebar Ground Stake 13” into the ground against the (8965) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 56 Step 30: Roof Support Assembly A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Roof Support Assemblies. (fig. 30.1 and 30.2) Roof Support Assembly Fig.
  • Page 57 Step 31: Roof Assembly Part 1 A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 58 Step 31: Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 31.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6 (S11) #8 x 2”...
  • Page 59 Step 32: Attach Sky Gable A: Attach 1 Sky Gable to the inside of the (2617) Roof Supports on each side of the Roof Assembly with 4 (S5) #8 x 1/2” Pan Screws per Sky Gable. (fig. 32.1 and 32.2) Sky Gable Fig.
  • Page 60 Step 33: Attach Roof Ends A: Place 2 (2646) Roof Ends flush to the top and right hand side of the panels and 2 (2647) Roof End Lefts flush to the top and left hand side of the panels, measure overhang so it is 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3”...
  • Page 61 Step 34: Attach Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of (2646) Roof End and (2647) Roof End Left.
  • Page 62 Step 35: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 35.1, 35.2 and 35.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 35.4) C: Tighten the top screws in all 4 Bench Legs.
  • Page 63 Step 36: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 36.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16”...
  • Page 64 Step 37: Attach Belt Swings and Glider Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench.
  • Page 65 4 (S5) #8 x 1/2” Pan Screws as shown below. Big Backyard I.D. Plaque Hardware Other Parts 1 x Big Backyard I.D. Plaque #8 x 1/2” Pan Screw support@solowavedesign.com...
  • Page 66 NOTES support@solowavedesign.com...
  • Page 67 NOTES support@solowavedesign.com...
  • Page 68 MAIL TO: Fill out your registration card online at Solowave Design www.bigbackyard.com/ownerslounge 375 Sligo Road W. Mount Forest, Ontario, Canada Big Backyard would like to say Thank You for N0G 2L0 your time and feedback. Attention: Customer Service REVISION: 11/28/12...

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