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Table of Contents
Summary of Contents for FMT Swiss AG mobiSERVE
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Page 1: Operating Instructions
OPERATING INSTRUCTIONS AND SAFETY NOTES mobiSERVE Mobile with battery... - Page 2 Operating instructions - mobiSERVE FMT Swiss AG This documentation is exclusively intended for the operating company and their staff. Without our written consent, the content of this documentation (textes, figures, drawings, charts, diagrams etc. ), must not be duplicated or distributed, neither in full or in part, utilized for the purpose of competition or passed on/made availabe to third parties.
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Page 3: Table Of Contents
Direct change of the K FACTOR ________________________________________________________20 Configuration of the mobiServe counter ________________________________________________22 Preventive maintenance _____________________________________________________________23 Troubleshooting ____________________________________________________________________23 Maintenance ______________________________________________________________________24 Repair/Service ______________________________________________________________________24 Disposal ___________________________________________________________________________24 EC Declaration of Conformity _________________________________________________________25 Exploded view of the mobiSERVE 200 l __________________________________________________26 Exploded view of the mobiSERVE 60 l ___________________________________________________28... -
Page 4: Introduction
Yours sincerely, FMT Swiss AG Obligations of the personnel Before they start to work, all persons who are entrusted with work with the mobiSERVE are obliged: – to follow all applicable regulations on occupational safety and accident prevention. – to read and to comply with all safety instructions and warning notes contained in these operating instructions. -
Page 5: Hazard Symbols
Example: a Chapter 2 Safety instructions This means: please refer to chapter 2 for the safety instructions. Safety instructions Various dangers may occur if the mobiSERVE is improperly handled during installation, commissioning and daily operation. WARNING Risk of injury and damage to material property because of improper... -
Page 6: Authorized Personnel
Never use it to deliver explosive fluids such as gasoline or other flu- ids with similar flashpoints! The mobiSERVE is only allowed to be connected to an appropriate voltage source (see type plate). Conveying caustic or other hazardous chemical or biological substances is forbidden. -
Page 7: Transport And In-House Transport
All lifting and transport work may only be done by qualified and suitably instructed personnel. Only use the provided attachment points as well as approved lifting gear and slings to lift the mobiSERVE. Use appropriate means to secure the mobiSERVE and the related individual parts on a means of transport / transport pallet. -
Page 8: Design And Functional Description
Operating instructions - mobiSERVE Design and functional description The mobiSERVE is a mobile refilling vehicle featuring an electronic counter with digital display. The built-in pump is operated by an on-board lead accumulator. An integrated charger is provided to recharge the battery. The battery charge level is indicated on the control panel. The quantity delivered is measured by means of an electronic system featuring an oval gear meter. -
Page 9: Commissioning And Operation
QTS = Quarters; PTS = Pints; L = Liters; GAL = Gallons; The mobiSERVE is equipped with two push buttons (RESET and TOTAL) whereby each of them carries out two main functions. In combination, these two buttons perform other auxiliary functions. - Page 10 Operating instructions - mobiSERVE CAUTION Never operate the mobiSERVE without a fluid for more than 2 minutes. ■ ■ Your urea pump may be damaged by dry running. It is forbidden to operate the unit with defective equipment. ■ ■...
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Page 11: Filling Operation
Open the nozzle valve. As soon as the filling operation is completed, turn the main switch off again. ■ ■ NOTE The mobiSERVE is optionally delivered with a nozzle valve which allows to carry out a filling operation according to ISO 22241-5. Please refer to the operating instructions supplied with unit for information on the operation of the nozzle valve according to ISO 22241-5. -
Page 12: Assembly
This is the reason why the two total amounts will never appear together, but are always shown alternately. The mobiSERVE is programmed in a way that the one or the other total amount is displayed at certain moments: The absolute total amount TOTAL is shown in the standby mode of the counter. -
Page 13: Discharge In Normal Mode
Operating instructions - mobiSERVE NOTE 6 digits are available to indicate the total amounts, plus two icons x10/x100. The increase is done with the following sequence: 0,0 ---> 99999,9 ---> 999999 ---> 100000 x10 ---> 999999 x10 ---> 100000 x100 ---> 999999 x100. -
Page 14: Resetting The Resettable Total Amount Reset Total
Operating instructions - mobiSERVE 8.1.2 Resetting the resettable total amount RESET TOTAL The resettable total amount can only be reset to zero after previously having reset the partial amount register to zero. The total amount is reset by pressing on the RESET key for a longer time, while the... -
Page 15: Resetting The Partial Amount
Why to calibrate? The mobiSERVE is delivered with a setting made by the manufacturer. In most operating conditions, this setting will ensure a precise measurement. Nevertheless, a calibration made under operating conditions may be advisable, e. g. if the counter is... -
Page 16: Calibration Mode
Operating instructions - mobiSERVE Calibration mode The mobiSERVE offers the possibility to carry out a quick and precise electronic calibration by changing the calibration factor ( K FACTOR). Two procedures are possible to calibrate the unit: Calibration during simulated operation, when fluid is discharged. -
Page 17: Calibration During Operation
Operating instructions - mobiSERVE LEGEND RESET long RESET short Standby TOTAL long TOTAL short Time OL 1 Standby Standby NOTE At the moment when the factor of the manufacturer is confirmed, the previous user factor is deleted from the memory. -
Page 18: Calibration Procedure During Operation
NONE Counter in normal mode, not counting LONG PRESS ON THE TOTAL KEY The mobiSERVE enters into the calibration mode, shows the message TOTAL and the calibration factor used instead of the total amount. The messages FACT and USER indicate which one of the two factors (manufacturer or user ) is currently being used. - Page 19 Set value Actual value SHORT PRESS ON THE RESET KEY The mobiSERVE is informed that the calibration discharge is finished. Check to ensure that the discharge is completely finished before this happens. To calibrate the mobiSERVE, the value indicated by the partial amount counter (example 9.800) must be brought...
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Page 20: Direct Change Of The K Factor
STANDARD VALUE corresponds to the ACTUAL VALUE. Actual value The mobiSERVE calculates the new USER K FACTOR. This calculation may take some seconds, according to the correction to be made. During this procedure, the arrow disappears, but TOTAL remains on the screen. - Page 21 Operating instructions - mobiSERVE Example: Percent error occurred E % -0,9 % Current calibration factor 1.000 New USER K FACTOR 1.000 x {[100-(-0,9)]÷100}= 1.000 x [(100+0,9)÷100]= 1.009 If the counter indicates less than the real discharge value (negative error), the new calibration factor must be higher than the previous one, as the example shows.
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Page 22: Configuration Of The Mobiserve Counter
If the required value is exceeded, repeat the procedure from point 5. LONG PRESS ON THE RESET KEY The mobiSERVE is informed that the calibration procedure is finished. Before executing this operation, make sure that the indicated value corresponds to the desired vale. -
Page 23: Preventive Maintenance
To choose one of the four combinations proposed: Wait until the mobiSERVE is in the standby mode, then simultaneously press the TOTAL and RESET keys until the message UNIT and the measuring unit defined at this moment appear on the display (in our example Liters/Liters). -
Page 24: Maintenance
WARNING Risk of injury when removing the lead-acid battery. The battery may only be removed from the mobiSERVE by a sufficiently ■ ■ trained and instructed personnel. Keep to the battery manufacturer's instructions when transporting the ■... -
Page 25: Ec Declaration Of Conformity
Fluid Management Technologies Swiss AG Gewerbestraße 6 6330 Cham / Schweiz Declares under his sole responsibility that the machine: Model type mobiSERVE 60 l - 25353; 25353 836 mobiSERVE 200 l - 25352; 25352 836 Motor voltage 12 V Weight... -
Page 26: Exploded View Of The Mobiserve 200 L
Operating instructions - mobiSERVE 17. Exploded view of mobiSERVE 200 l Fig. 17-1: Exploded view of mobiSERVE 200 l... - Page 27 Operating instructions - mobiSERVE Pos. Quantity Description Nut DIN 985 Reinforcing plate L. H. Reinforcing plate R. H. Charge indicator 12 V Nut DIN 985 Cup square bolt M12x50 Nut DIN 934 Spacer Automatic nozzle valve - urea - stainless steel Nozzle holder - white Control panel assy.
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Page 28: Exploded View Of The Mobiserve 60 L
Operating instructions - mobiSERVE 18. Exploded view of mobiSERVE 60 l Fig. 18-1: Exploded view of mobiSERVE 60 l... - Page 29 Operating instructions - mobiSERVE Pos. Quantity Description Nut DIN 985 Reinforcing plate R. H. Nut DIN 985 Cup square bolt M12x50 Nut DIN 934 Spring washer Ø12-3,5 Spacer Automatic nozzle valve - urea Nozzle holder - white Control panel assy.
- Page 30 Operating instructions - mobiSERVE...
- Page 31 Operating instructions - mobiSERVE...
- Page 32 FMT Swiss AG Fluid Management Technologies Swiss AG Gewerbestraße 6 6330 Cham / Schweiz Tel. +41 41 712 05 37 Fax +41 41 720 26 21 info@fmtag.com www.fmtag.com...