VALMETAL V-Mix 280 Standard Operator's Manual

Stationary vertical mixer

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Operator's Manual
Parts List
Stationary Vertical Mixer
Model : V-Mix 280 Standard
13C50-0165
March 2016

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Summary of Contents for VALMETAL V-Mix 280 Standard

  • Page 1 Operator's Manual Parts List Stationary Vertical Mixer Model : V-Mix 280 Standard 13C50-0165 March 2016...
  • Page 2: Table Of Contents

    5�1�2 - GREASING �������������������������������������������������������������������������������������������������������������������������16 5�1�3 - LUBRICATING �������������������������������������������������������������������������������������������������������������������16 5�1�4 - CHANGING PLANETARY GEARBOX OIL ����������������������������������������������������������������������������17 5�1�5 - CHANGING 2 SPEED GEARBOX OIL �������������������������������������������������������������������������������18 5�2 - MAINTENANCE ����������������������������������������������������������������������������������������������������������������������������19 5�3 SERVICE RECORD ��������������������������������������������������������������������������������������������������������������������������20 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 3 Digi-Star Scale ��������������������������������������������������������������������������������������������������������������������������������������38 Planetary transmission / 45-PGA1202 ����������������������������������������������������������������������������������������������������������40 Transmission / 45-D732 �������������������������������������������������������������������������������������������������������������������������������42 PTO Drive shaft (Weasler - Black protector) ��������������������������������������������������������������������������������������������������44 PTO Transmission/Planetary - 45-PTO-35E-21-D732 ��������������������������������������������������������������������������44 Warranty ��������������������������������������������������������������������������������������������������������������������������������������������������������46 Annex - A ������������������������������������������������������������������������������������������������������������������������������������������������������47 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 4: Serial Number Location

    SERIAL NUMBER LOCATION Always state the serial number of your Valmetal Stationary Vertical Mixer when ordering parts or requesting service or other information� The serial number plate is located where indicated� Please mark the number in the space provided for easy reference�...
  • Page 5: Section 1 - Introduction

    T.M.R. Safe, efficient and trouble free operation of your Valmetal Stationary Vertical Mixer requires that you and anyone else who will be operating or maintaining the Machine, read and understand the Safety, Operation and Maintenance informations contained in the Operator's Manual�...
  • Page 6: Section 2 - Safety

    Unsafe practices which COULD result WARNING in personal injury if proper practices are not taken, or as a reminder of good safety practices� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 7: 2�1 General Safety

    Never climb onto Mixer or place hands in any opening when the motor is running� 4� Before starting your Stationary Vertical Mixer, make sure that no one is inside the tub� Never allow anyone to climb over or 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 8: 2�3 Maintenance Safety

    Keep hands, feet, hair and clothing away from moving and/or rotating parts� 7� Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 9: 2�8 Sign-Off Form

    Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment� We feel that an untrained operator is unqualified to operate this machine SIGN-OFF FORM DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 10: Section 3 - Safety Decal Location

    REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 11 REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 12: Section 4 - Operation

    Rotary Mixer must use common sense at all times� 10� Never operate machine with a cracked, bent, missing or broken knife� 11� Review safety instructions with all operators annually� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 13: 4�2 Main Components Of The Machine

    PTO drive shaft Door Electrical door opening system Limit switch Transmission Guard Guard Discharge chute Scale indicator Oil expansion tank Restrictor Weight bar Motor Rubber extension Pulleys & Drive belts Ladder 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 14: 4�3 Break

    If spillage still occurs, the optional rubber side extensions may be basic rules and steps to follow to achieve top mixing performance� It needed� may be necessary to make some trial loads before the ideal mixture is achieved� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 15: 4�5�7 - Unloading

    Removing knifes will decrease the speed of cutting action and re- duce the horsepower requirements� Adding extra knifes will help break down and cut long stem faster but will increase horsepower requirements� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 16: Section 5 - Service And Maintenance

    5.1.2 - GREASING Refer to Section 5�1�1 for recommended grease� Use a Maintenance Checklist to keep a record of all scheduled maintenance� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 17: 5�1�4 - Changing Planetary Gearbox Oil

    Draining oil while it is hot avoid sludge depo- siting� 4� Thereafter, change the oil every 2000 hours of operation or at least once a year, whichever occurs first� 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 18: 5�1�5 - Changing 2 Speed Gearbox Oil

    5.1.5 - CHANGING 2 SPEED GEARBOX OIL Check regularely. It is recommended to run the mixer for several minutes to warm the 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 19: 5�2 - Maintenance

    ALWAYS disconnect the power cords from scale indi- cator. Always ground the welding machine to the part to be welded to avoid electrical current to pass through bearings, gearbox or scale weigh bars. 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 20: 5�3 Service Record

    After 3 months √ Safety guards √ Knifes ans knife bolts After 2,000 hours or annually C Change planetary oil Annually G Planetary tower top bearing Serviced by (Initials) : Date 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 21 Parts List Stationary Vertical Mixer Model : V-Mix 280 Standard 13C50-0165 March 2016...
  • Page 22: Auger - 48-2716

    Auger - 48-2716 See page 24 See page 26 See page 24 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 23 ANGLED BLADE WITH BACK PLATE AND HARDWARE 48-2741 DISCHARGE ARM V-MIX 280 (OPTION) 01C07-0175 CARRIAGE BOLT 5/8"-11NC X 2-1/2" LG GR5 02C25-0005 WASHER 5/8" 02C32-0016 LOCK WASHER 5/8" 02C07-0022 STANDARD NUT 5/8"-11NC 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 24: 48-2763 - Angled Blade With Back Plate And Hardware

    Auger - 48-2716 (suite...) 48-2763 - Angled blade with back plate and hardware 48-0035 - Auger blade with back plate and hardware 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 25 VIS PRESSION 6 PANS T� FRAISÉE 3/8"-16NC X 1" LG 01C07-0175 BOULON CARROSSERIE 5/8"-11NC x 2 1/2" lg gr5 02C25-0005 RONDELLE 5/8" 02C32-0009 RONDELLE FREIN 5/8" 02C07-0022 ÉCROU STANDARD 5/8"-11NC 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 26: 48-2741 - Discharge On Auger

    Auger - 48-2716 (suite...) 48-2741 - Discharge on auger 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 27 DISCHARGE ARM ADJUSTABLE PLATE 01C25-0396 HEX� BOLT 5/8"-11NC x 2" lg gr5 01C07-0170 CARRIAGE BOLT 5/8"-11NC x 2" lg gr5 02C22-0013 WASHER 5/8" 02C32-0009 LOCK WASHER 5/8" 02C07-0022 STANDARD NUT 5/8"-11NC 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 28: Tub And Frame

    Tub and Frame 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 29 HEX� BOLT 5/16"-18NC x 1" lg gr5 02C25-0021 WASHER 5/16" 01C96-0010 NYLON LOCK NUT 5/16"-18NC 01C25-0136 HEX� BOLT 3/8"-16NC x 6" lg gr5 01C25-0410 HEX� BOLT 5/8"-11NC x 6 1/2" lg gr5 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 30: Manual Opening Door System

    Manual Opening Door System 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 31 LYNCH PIN 5/32" X 1" lg 99-510 STAINLESS STEEL SPRING 11/16" X 0,60" X 1 1/2" 99-385 KEY 1/4" X 1/4" X 1 1/2" 48-124 BLOCKING LEVER MODULE SUPPORT 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 32: Electrical Opening Door System

    Electrical Opening Door System 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 33 LOCK WASHER 5/16" - REGULAR 02C25-0021 FLAT WASHER 5/16" - TypeA-Narrow (SAE) 01C45-0252 METRIC BOLT M10 X 25mm gr 8�8 01C25-0115 HEX� BOLT 3/8"-16NC X 1 1/4" lg gr5 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 34: Drive Components

    Drive components See page 42 See page 44 See page 40 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 35 HEX� BOLT 3/8"-16NC X 1 1/4" lg gr5 01C25-0119 HEX� BOLT 3/8"-16NC X 2 1/4" lg gr5 01C44-0004 METRIC BOLT M14 X 30mm 02C32-0016 LOCK WASHER 5/8" 48-2561 GREASE LINE PROTECTOR 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 36: Rubber Extension (Option)

    Rubber Extension (Option) 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 37 RUBBER EXTENSION 12" HIGH V-MIX-280 (312" LG) 48-046 ADAPTER PLATE 02C22-0012 WASHER 1/2" 01C25-0250 HEX�BOLT 1/2"-13NC x 1 3/4" lg gr5 01C96-0014 NYLON LOCK NUT 1/2"-13NC 01C25-0249 HEX� BOLT 1/2"-13NC x 1 1/2" lg gr5 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 38: Scale Indicator (Option)

    Scale Indicator (Option) Weightronic Scale Digi-Star Scale 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 39 SCALE INDICATOR 01C25-0004 HEX� BOLT 1/4"-20NC x 3/4" lg gr5 01C25-0006 HEX� BOLT 1/4"-20NC x 1" lg gr5 02C25-0020 FLAT WASHER 1/4" - TypeA-Narrow (SAE) 01C96-0009 NYLON LOCK NUT 1/4"-20NC 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 40: Planetary Transmission / 45-Pga1202

    Planetary transmission / 45-PGA1202 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 41 BOLT M14 X 120 DIN 912 9530�115�017 NAME PLATE 9490�410�201 PIN Ø12 X 50 DIN 1481 9510�090�000 VENT PLUG 3/8"GAS WITH CUPPER WASHER 9510�204�050 MAGNETIC PLUG 1/2GAS WITH CUPPER WASHER 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 42: Transmission / 45-D732

    Transmission / 45-D732 16 14 28 29 13 5 36 Sec B-B Sec A-A 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 43 8�6�0�01454 ELBOW 90° 1/2"GAS 8�4�5�01209 SPRING PIN DIN 3,5 X 30 8�7�1�00069 DOUBLE LIP SEAL 60 X 80 X 10 8�5�9�00323 BALL 11/32" 8,7mm 0�721�7101�00 SPRING 8�0�9�01241 BEARING 32010 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 44: Pto Drive Shaft (Weasler - Black Protector)

    PTO Drive shaft (Weasler - Black protector) PTO Transmission/Planetary - 45-PTO-35E-21-D732 NOTE : If PTO protectors are yellow (Comer brand) see annex A page 47 for replacement parts. 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 45 YOKE SHEAR BOLT 1 3/8"-6 SPLINES SERIES 35 PVC OUTER PROTECTOR SERIES 35 PVC INNER PROTECTOR SERIES 35 01C96-0011 NYLON LOCK NUT 3/8"-16NC 01C25-0118 SHEAR BOLT 3/8"-16NC X 2" lg gr5 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 46: Warranty

    LIMITATIONS OF LIABILITY This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Valmetal’s part of any kind or character, including liabilities for alleged representations or negligence� We neither assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale of the Stationary Vertical Mixer�...
  • Page 47: Annex

    1-3/8" - Z21 45-141�026�002 60 series 1-3/4" - Z20 45-141�026�008 80 series (A = 109,6mm/4-5/16")(B=35mm/1-3/8") 1-3/8" - Z6 45-141�028�001 80 series 1-3/8" - Z21 45-141�028�002 80 series 1-3/4" - Z20 45-141�028�004 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 48 Product code 60 series (A = Ø 30,2mm / 1-3/16") (B = 92mm / 3-5/8") 45-180�016�130 80 series (A = Ø 35mm / 1-3/8") (B = 106�5mm / 4-3/8") 45-180�018�130 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 49 13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016...
  • Page 50 230 INDUSTRIAL BLVD ST-GERMAIN DE GRANTHAM QUEBEC, CANADA, J0C 1K0 PHONE: 819-395-4282 FAX: 819-395-2030 WWW.VALMETAL.COM INFO@VALMETAL.COM NUMÉRO 13C50-0165 MARCH 2016...

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