Summary of Contents for Antaisola Rail IV
- Page 1 Always be your solar support Installation Manual—Rail IV Pitched Roof Solution Version 2016 1.0 www.antaisolar.com...
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Page 2: General Introduction
Rail IV Easy to be installed Antaisolar features series of highly engineered new innovative product, designed with experienced engineers to the speed of installation. - Page 3 Applications Commercial and residential buildings Marine applications and remote areas Features Anodized 6005-T5 aluminum extrusion Innovated designed of the Tilt-in modules, which can be pre-assembly with the clamp, make the installation easy and quick. Suitable for difference conditions and the most solar panels at present market. ...
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Page 4: Safety And Installer Responsibilities
SAFETY AND INSTALLER RESPONSIBILITIES Handling and Installing Antaisolar It is critically important that safety practices are observed when installing Do not throw or roughly handle any Antaisolar components. Do not bring Antaisolar system into contact with sharp or heavy objects. ... -
Page 5: Components List
COMPONENTS LIST Overview of system components Part name Picture Part name Picture Rail IV Rail splice for rail IV L Bracket T-module (L Foot) Inter Clamp End Clamp (with T-module) (with T-module) Hexagon socket Tile Roof hook bolt M8*30/45/50/55/60 Klamp Lock 700 Klamp Lock 406 Note: The quantity of requested components depends on the system you ordered. -
Page 6: Before Installing
BEFORE INSTALLING Receipt of goods Check that the Antaisolar equipment is undamaged and that the order is complete. Check for correct quantities of the items. Tools required for installation 6 mm Allen key or hexagonal driver bit. If using a 6mm driver bit, make sure the cordless power tool used for the driving has a hand-tight clutch setting a fine (soft) impact drive to prevent damage to the fragile glass panels and threads on the... -
Page 7: Installation Planning
* If necessary, timber to shim the roof hook INSTALLATION PLANNING DETERMINING WIND TERRAIN CATEGORY Terrain Category 2 Open terrain, including grassland with well scattered obstructions having heights generally from 1.5 meters to 5 meters. Examples include farmland or cleared sub-divisions with isolated trees and uncut grass. - Page 8 DETERMINING WIND REGION Figure: National wind map (in accordance with AS/NZS 1170.2:2011/Amdt 3:2012) Wind regions are pre-defined by Standard AS/NZS 1170. The Wind Region has nothing to do with surrounding topography or buildings. Wind Zone Wind Speed (m/s) PLANNING THE MODULE AREA Solar panels can be installed anywhere on the roof, as long as sufficient fixings are used.
- Page 9 30 degrees, please contact Antaisolar for between 30 and 60 degrees. DETERMINE THE MAXIMUM RAIL SUPPORT SPACING Please use the table in certification of compliance to determine the Antaisolar Rail IV support spacing for installations. Certification of compliance please request from dealer or contact Antaisolar. Below only for reference.
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Page 10: Installation Instruction
INSTALLATION INSTRUCTION Installation of L-bracket on Metal Roof 1. Determine the positions of the L-bracket according to your plans. Pitched roof mount installation manual – Version 2016 1.0 to AS/NZS1170.2.2011 Amdt 3 – 2012... - Page 11 Klamp Lock 406 & Klamp Lock 700. 4. Connect the L bracket with rail IV by T-module and tighten the bolt. Pitched roof mount installation manual – Version 2016 1.0 to AS/NZS1170.2.2011 Amdt 3 – 2012...
- Page 12 5. If you need, to connect multiple rails together, slide the splices on the rear side of the pre-assembled rails halfway to the side. Fasten the first M8 bolt firmly using the Allen key. Now slide the next rail segment into the splice.
- Page 13 Note: If necessary, use an angle grinder or hammer to cut a concavity in the tile that covers the roof hook at the point where the roof hook comes through. (Caution! Must not use fixed roof hook as a ladder, as this extreme point load could damage the tile below.
- Page 14 12. Place the last module in the row on the rails (with the first row of modules, take care that the nti-slip protection sits properly in the rail channel) and fasten the last inter module clamp and the module end clamp using the Allen Key (recommended torque is 8 Nm).
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Page 15: Warranty
WARRANTY In so far as Xiamen Antai New Energy Tech. Co., Ltd. (Hereafter called Antaisolar) grants the customer a 10 year warranty to solar mounting systems, except for the anodized finish, which finish shall be free from visible peeling, or cracking or chalking under normal atmospheric conditions for a period of five (5) years. The Warranty Start Date is the date of delivery of the Product(s) to the Buyer or 2 months after the date of Product(s) dispatch from Antaisolar manufacturing site, whichever date is earlier. - Page 16 Repair, Replacement or Refund Remedy 1. As Buyer’s sole and exclusive remedy under this Limited Warranty (though Buyers should note paragraph 4 below regarding the potential existence of other statutory rights), Antaisolar will, in its sole discretion, either, with regard to the applicable Product (or component thereof in the case of Mounting Product): a) refund the historical purchase price of the relevant Product(s);...
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Page 17: Maintenance And Cleaning
Force Majeure Antaisolar shall not be responsible or liable in any way to the Buyer for any non-performance or delay in performance under this Limited Warranty due to occurrences of force majeure such as, war, riots, strikes, unavailability of suitable and sufficient labor, material, or capacity or technical or yield failures and any unforeseen event beyond its control, including, without limitation, any technological or physical event or condition which is not reasonably known or understood at the time of the sale of the defective Product(s) or the notification of the relevant warranty claim under this Limited Warranty. -
Page 18: Contact Details
6005-T5 anodized aluminium is largely maintenance free. Only in highly polluted or marine conditions is rinsing with clean water required, during scheduled panel cleaning. REFERENCES AS/NZS 1170.2:2011/Amdt 3:2012 on wind actions AS/NZS16641.1:1997 on aluminium structures AS1720.1:2012 on timber structures AS/NZS4600:2005 on cold-formed steel structures AS3566-2011, self-drilling screws for the building and construction industries.
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