Concept2 2RT0435T Applications Manual

Base board

Advertisement

Quick Links

2RT0435T
2RT0435T
Target Description & Application Manual
Two layer Base Board exclusively assembled with through-hole components
for 2SC0435T SCALE™-2 driver for 1200V and 1700V IGBT modules or
MOSFETs with an electrical interface for 2-level, 3-level and multilevel
converter topologies with paralleling capability
Abstract
The 2RT0435T is a dual-channel Base Board for CONCEPT's SCALE™-2 driver core 2SC0435T, a low-cost
SCALE-2 dual-driver core for the reliable driving and safe operation of IGBTs. This Base Board is assembled
only with THT-components using a two-layer PCB.
The Base Board is suitable to drive almost all available dual IGBT modules up to 1700V like 62mm IGBT
modules, 130mm x 140mm IGBT modules and others. The plug-and-play capability (only the gate resistors
are missing) makes it ready to operate immediately after mounting. The user needs invest almost no effort in
designing or adjusting it to a specific application.
Fig. 1 2RT0435T Base Board with driver 2SC0435T
www.IGBT-Driver.com
Page 1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2RT0435T and is the answer not in the manual?

Questions and answers

Summary of Contents for Concept2 2RT0435T

  • Page 1 Abstract The 2RT0435T is a dual-channel Base Board for CONCEPT’s SCALE™-2 driver core 2SC0435T, a low-cost SCALE-2 dual-driver core for the reliable driving and safe operation of IGBTs. This Base Board is assembled only with THT-components using a two-layer PCB.
  • Page 2: Table Of Contents

      General ..........................10  MOD (mode selection) ......................11  TB (input for adjusting the blocking time) ................11  How Do 2RT0435T Base Boards Work in Detail? ................. 11   Overview ..........................11  monitoring / short-circuit protection ................. 12  Advanced Active Clamping ....................12 ...
  • Page 3: System Overview

    Target Description and Application Manual System Overview The 2RT0435T are Base Boards for the driver 2SC0435T. 2SC0435T are SCALE-2 driver cores based on the SCALE-2 technology developed by CONCEPT /1/. This is a set of application-specific integrated circuits (ASICs) that cover the main range of functions needed to design intelligent gate drivers. The SCALE-2 driver chipset is a further development of the proven SCALE technology /2/.
  • Page 4: The Six Steps To Success

    The following steps point out the easy way to use 2RT0435T Base Boards in power converters: 1. Choose a suitable Base Board/driver When applying 2RT0435T Base Boards, you should note that the gate resistors are not assembled. They must be assembled according to the used IGBT module before start of operation.
  • Page 5 2RT0435T Target Description and Application Manual Even if only single IGBTs are tested, all the system’s gate drivers must be supplied with energy. All the other IGBTs are then kept in the off state by applying negative gate voltages. This is particularly important when switching the IGBTs under test.
  • Page 6: Mechanical Dimensions

    2RT0435T Target Description and Application Manual Mechanical Dimensions Fig. 3 Mechanical dimensions of 2RT0435T with 2SC0435T driver Information about the primary connection X3: Electrical connector on the Base Board: 71918-120LF from FCI Recommended cable connector: 71600-020LF from FCI Recommended twisted pair flat cable: 1700/20 or 2100/20 from 3M www.IGBT-Driver.com...
  • Page 7: Assembly Drawing Of Gate Resistors

    Target Description and Application Manual Assembly Drawing of Gate Resistors The turn-on and turn-off gate resistors of 2RT0435T Base Boards are not assembled. They must be assembled by the user. Recommended gate resistors are PR03 / 3W / 1% (THT), e.g. from Vishay.
  • Page 8: Recommended Assembly Of Components

    The following components marked with N.A. in the schematics and in Fig. 6 are recommended: D106…D108, D206…D208: 1.5KE350A-E3 (e.g. from Vishay) D109, D209: 1.5KE300CA-E3 (e.g. from Vishay) Fig. 6: Schematic of the secondary side of the Base Board 2RT0435T www.IGBT-Driver.com Page 8...
  • Page 9: Pin Designation Of Connector X1 And X2

    Status output channel 2 Ground Signal input channel 2 Ground Status output channel 1 Ground Signal input channel 1 Ground Mode selection (direct/half-bridge) Ground Blocking time Ground Fig. 7: Schematic of the primary side of the Base Board 2RT0435T www.IGBT-Driver.com Page 9...
  • Page 10: Recommended Interface Circuitry For Connector X3

    Fig. 8 Recommended user interface of 2RT0435T Description of Interface X3 General The standard DIC20 interface X3 of the Base Board 2RT0435T is very simple and easy to use. It has the following terminals: 4 x power-supply terminals (but only one 15V power supply is needed) ...
  • Page 11: Mod (Mode Selection)

    IGBTs against overvoltage during turn-off. It is particularly relevant when turning an IGBT off in cases of high DC-link voltage and collector current or short circuit. The 2RT0435T Base Boards also allow parallel operation of IGBT modules in order to increase the system power (see “Parallel connection of 2RT0435T”...
  • Page 12: Ce Monitoring / Short-Circuit Protection

    Basic active clamping topologies implement a single feedback path from the IGBT’s collector through transient voltage suppressor devices (TVS) to the IGBT gate. The 2RT0435T Base Boards support CONCEPT’s Advanced Active Clamping based on this principle: when active clamping is activated, the turn-off MOSFET of the driver is switched off in order to improve the effectiveness of the active clamping and to reduce the losses in the TVS.
  • Page 13: Parallel Connection Of 2Rt0435T

    /6/. 3-level and multilevel topologies If the 2RT0435T Base Boards are to be used in 3-level or multilevel topologies, please refer to the application note AN-0901 /8/ on www.IGBT-Driver.com/go/app-note. Low-inductance layout The active-clamping function should not lead anyone to forget about the inductances of the power stack. For several reasons, it is recommended to reduce the DC-link stray inductance to about 30nH…100nH depending...
  • Page 14: Bibliography

    “Smart Power Chip Tuning”, Bodo’s Power Systems, May 2007 “Description and Application Manual for SCALE Drivers”, CONCEPT Data sheets SCALE-2 driver core 2SC0435T, CONCEPT Data sheets Base Board 2RT0435T, CONCEPT “Advantages of Advanced Active Clamping”, Power Electronics Europe, November/December 2009 “Intelligent Paralleling”, Bodo’s Power Systems, March 2009...
  • Page 15: The Information Source: Scale-2 Driver Data Sheets

    2RT0435T Target Description and Application Manual The Information Source: SCALE-2 Driver Data Sheets CONCEPT offers the widest selection of gate drivers for power MOSFETs and IGBTs for almost any application needs. The largest website on gate-drive circuitry anywhere contains all data sheets, application notes and manuals, technical information and support sections: www.IGBT-Driver.com...
  • Page 16: Ordering Information

    2RT0435T Target Description and Application Manual Ordering Information Note that the Base Boards 2RT0435T2A0-xx cannot be ordered. This Base Board is a reference design for the production by the customer. We recommend a board-thickness of 1.55mm. All necessary production data (like CAM files and BOM) are published at the product homepage: www.IGBT-Driver.com/go/2RT0435T...

Table of Contents