1-1 ISSUE SHEET ZA-RACB1053F616 CRAFT IDENTIFICATION NUMBER: THIS DOCUMENT IS ISSUED BY ROBERTSON AND CAINE (PTY) LTD BEACH ROAD WOODSTOCK CAPE TOWN, SOUTH AFRICA. 15-Jun-16 DATE: QA MANAGER RECEIVED: DATE FIRST OWNER SUBSEQUENT ISSUES ON CHANGE OF OWNERSHIP SUPPLIED BY RECEIVED BY SELLER BUYER DATE DATE SELLER BUYER DATE DATE 1-1 Issue Sheet | 1...
1-2 CERTIFICATE OF CONFORMITY It is hereby certified that, to the best of our capacity, and as determined by our Quality Control Systems and Procedures, this vessel is built in compliance with the prescribed Technical Construction File details, the Recreational Craft Directive 94/25/EC as amend- ed by directive 2003/44/EC and in accordance with the ISO Standards listed on Page 2 of the Declaration of Conformity and / or the ABYC Standards and Technical Information Reports for small craft as indicated on Page 3 of the Declaration of Conformity. _________________________ Dieter Roux Quality Assurance Manager For Robertson and Caine (Pty) Ltd Date: 15-Jun-16 2 | 1-2 Certificate of Conformity...
POST CODE: B 1040 CITY: Brussels COUNTRY: (code) PRINT: Belgium EC TYPE-EXAMINATION CERTIFICATE NUMBER: BROBC010 7-Apr-15 DESCRIPTION OF CRAFT ZA-RACB1053F616 CRAFT IDENTIFICATION NUMBER: BRAND NAME OF CRAFT: Robertson and Caine TYPE OR NUMBER: Leopard 40 DESIGN CATEGORY: TYPE OF CRAFT: Sailing Catamaran (01) TYPE OF HULL*: Multihull (02) DECK*: Fully Decked (01) CONSTRUCTION MATERIAL*: Plastic, GRP (02) Diesel Engine (03) PROPULSION*: TYPE OF ENGINE*: Yanmar 3YM30AE (02) MAXIMUM RECOMMENDED ENGINE POWER (kW): 2 X 21.3kW @ 3000 RPM HULL LENGTH AND BEAM: 11.99m / 6.72m...
1-4 APPLICABLE STANDARDS 1-4.1 ISO Standards Type of craft Propulsion: sailboat sails motorboat petrol engine inflatable diesel engine 01/03 other (specify): electrical motor oars Type of hull: other (specify): monohull multihull Type of engine: other (specify): outboard inboard Z or sterndrive Construction material: other (specify): aluminium, aluminium alloys plastic, fibre reinforced plastic Deck: steel, steel alloys fully decked wood partly decked other (specify): open Essential requirements Other normative See the...
T-24 07/02 This vessel is NMMA Certified using ABYC standards. Refer NMMA Master Model List reference TBA Leopard 40 Model ID TBA. Vessels that conform to these Standards can be identified by the Yacht Certification Plate attached to the bulkhead next to the AC Switch Panel board.
1-5 SPECIFICATIONS ZA-RACB1053F616 LEOPARD 40 – CATAMARAN SAILING BOAT Length Overall: 11.99 m 39’ 4” ft in Length Waterline: 11.62 m 38’ 1” ft in Beam Maximum: 6.72 m 22’ 1” ft in Draft (Lightship): 1.17 m 3’10“ ft in Displacement (Lightship): 10530 kg 23215 lbs Bridgedeck clearance (Lightship): 0.78 m 2’7” ft in Load Carrying Capacity: 4360 kg 9612 lbs Mast height above DWL 19.45 m 63’10“ ft in J Measurement: 4.58 m 15’0” ft in I Measurement: 16.0 m 52’6” ft in E Measurement: 5.5 m 18’1” ft in P Measurement: 15.05 m 49’5” ft in Mainsail Area: incl. Roach...
1-6 WARRANTY 1-6.1 Limited Warranty Robertson & Caine (Pty) Ltd. (“R&C”) warrants that each new R&C vessel sold to the first retail purchaser (the “Owner”) by a dealer or broker of R&C will be free from defects in material and workmanship and that R&C will repair or replace those parts of the vessel which are found in the reasonable judgment of R&C to be defective in materials or workmanship, for a period of fourteen (14) months from the date of delivery by R&C at Cape Town, South Africa, unless extended in writing by R&C. In addition, R&C warrants that the hulls and gelcoat manufactured by R&C shall be free from structural defects due to materials or workmanship, including, but not limited to any gelcoat osmotic blistering defect on the underwater surfaces of the hull for a period of six (6) years from the date of manufacture of the vessel. 1-6.2 Registration of Warranty and Purchase The Maritime Safety Act of 1984 requires all boat manufacturers to maintain a record of all first retail purchasers and their current address for the purpose of notification in case of discovery of defective parts or equipment that create a substantial risk of personal injury to the public. R&C includes with each new vessel it manufactures a warranty and registration card (“Owner Registration Card”) which must be filled out and mailed or faxed to R&C within thirty (30) days after delivery of your new R&C vessel by the dealer/ broker to establish proof of ownership and to validate and activate the warranty coverage. If the Owner Registration Card is not submitted to R&C, in a timely manner, no warranty claims will be accepted. Tear off this portion Owner to ensure that tear off portion is completed and returned within 14 days of final commissioning and acceptance of vessel. Mail to: The Financial Director Robertson and Caine, (Pty) Ltd. P.O. Box 43341 Woodstock Cape Town 7915 South Africa.
OWNER REGISTRATION CARD HULL NUMBER: DATE OF PURCHASE: ZA-RACB1053F616 VESSEL TYPE / SPECIFICATION: OWNER: DATE OF LAUNCH: CONTACT TELEPHONE: PHYSICAL ADDRESS: DEALER’S STAMP: Tear off lower portion HULL NUMBER: DATE: ZA-RACB1053F616 VESSEL TYPE / SPECIFICATION: OWNER: DATE OF LAUNCH: DATE OF PURCHASE: PHYSICAL ADDRESS: DEALER’S STAMP: 10 | 1-6 Warranty...
1-6.3 Warranty Exclusions This warranty DOES NOT COVER: Damages arising from fault or neglect on the part of the Owner or of third parties; Damages arising from any repairs, alterations or modifications affected by the Owner or by any other third party not authorized in writing by R&C; Any damages caused as a result of normal wear and tear; misuse; abuse; unrea sonable use, including failure to provide reasonable and necessary maintenance; negligence; improper docking/mooring; vandalism; or accident; Any damages in relationship to splits, discoloration or cracks in the gelcoat on the vessel due to varying effects resulting from different climatic and use condi tions; Any defects, faults, deterioration or damage, including but not limited to blister ing, resulting from electrolysis, galvanic, or other corrosion of underwater items blistering; Any defects, faults, deterioration or damage in the hull, rudder or deck including but not limited to blistering arising from the improper sanding or cleaning of the gelcoat or from the use of covers; Any defects, faults, deterioration or damage arising from the deterioration of the anti-fouling surface, varnishes, paint, crylon, naugahyde, vinyls, headliners, chrome, anodized coatings, keel coatings, sails, cushions or running rigging; Any defects, faults, deterioration or damage arising from the non-observance on the part of the Owner of maintenance recommendations made by R&C; and Any defects, faults, deterioration or damage arising from or caused by or occur ring during participation of the vessel in any competitive sporting event, including, but not limited to, sailboat racing, motorboat racing, furthermore, notwithstanding whether or not the sporting event was organized or was spontaneous. Engines, navigational equipment, toilet pumps, or other equipment or accesso ries or fixtures, or any other items installed but not manufactured by R&C or equipment or accessories warranted by others, however; upon R&C being noti fied of a failure of any such equipment or part, they will use their best efforts to provide the customer with the necessary contact information so that they can file their claim with the manufacturer. 1-6 Warranty | 11...
1-6.4 Disclaimers THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EXTENDED BY R&C OTHER THAN THOSE EXPRESSLY SET FORTH HEREIN. R&C UNDERTAKES NO RESPONSIBILITY FOR THE QUALITY OF THE GOODS EXCEPT AS OTHERWISE PROVIDED IN THIS LIMITED WARRANTY. THE CURATION OF ANY IMPLIED WARRANTY OF MERCHANTABILITY SHALL BE LIMITED TO AND COINCIDENT WITH THE DURATION OF THIS EXPRESS WARRANTY. WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE ARE SPECIFICALLY DISCLAIMED. R&C ASSUMES NO RESPONSIBILITY THAT THE GOODS WILL BE FIT FOR ANY PARTICULAR PURPOSE FOR WHICH YOU MAY BE BUYING THESE GOODS EXCEPT AS OTHERWISE PROVIDED HEREIN. THE REMEDIES UNDER THIS LIMITED WARRANTY ARE EXSPRESSLY LIMITED TO THE REPAIR AND/OR REPLACEMENT OF THE DEFECTS IN THE MATERIAL AND WORKMANSHIP, AND DO NOT INCLUDE INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHICH ARE SPECIFICALLY DISCLAIMED. SOME LOCATIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR ON THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES AND THE ABOVE EXCLUSION OF INCIDENTAL AND CONSEQUENTIAL DAMAGES MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY STATE TO STATE. 12 | 1-6 Warranty...
1-6.5 Owner Registration of Warranty In the event of a claim, the Owner shall utilize the R&C standard claim form attached hereto and immediately contact the dealer from whom the vessel was purchased. If the Owner does not have a claim form, the dealer from whom the Owner purchased the vessel will have additional claim forms for Owner’s use. The delivery of the claim form to the dealer shall constitute the date of notice. If is required that the Owner provide notice of any alleged defect within thirty (30) days of its detection. Any claims where notice is not given within thirty (30) days of detection shall be invalid and the warranty herein will not be valid as to said claim. The claim form should be sent to: DEALER’S ADDRESS When filling out the warranty claim form, the Owner must provide the following information: name, address and telephone number of the Owner; the location of the vessel; the date the vessel was delivered to the Owner; the date the defect was discovered and the number of hours on each engine at the time the defect was discovered. In addition, there should be a full description of the defect, which, if possible, should be supplemented with photographs. The dealer, at the time of acceptance of the warranty claim, will notify the Owner of where R&C has designated that the repairs will be made. R&C will choose the closest acceptable repair facility to the location of the vessel as possible. If Owner feels that the designated repair facility is too far from the location of the vessel, he can request a waiver from R&C; however, R&C always has the final choice of repair facility. It is then the Owner’s responsibility to take the vessel to the location where the repairs are to be made, at his owner expense. Once Owner is notified that the warranty claim has been accepted and informed of the place where repairs are to be made, Owner’s failure to take the vessel to the location designated by R&C and/or its dealer will void the warranty as to those claims. If Owner takes the vessel to the location designated by R&C for the replacing of parts or corrections of defects under this warranty, R&C will authorize and arrange for such warranty repairs or corrections to be performed by at no cost to Owner, however, any additional repairs that Owner has performed will be for Owner’s account. 1-6 Warranty | 13...
1-6.6 R&C’s Obligations R&C will, within a reasonable time after notification as provided within this limited warranty, exercise its option to repair or replace a boat hull or associated equipment which shall, within the limited warranty period, be determined to have been defective in material or workmanship as stated in the respective hull and associated equipment warranties. If warranted components are repaired or replaced under the terms herein, the terms of this limited warranty shall cover such components for a period of ninety (90) days from the date of repair or replacement or until the end of the original warranty period, whichever is later. 1-6.7 Claim Disputes Owner shall notify R&C in writing of any dispute Owner may have with R&C with respect to a warranty claim. R&C will then, within thirty (30) days of receipt of such notice, provide the Owner, in writing, with the names of three potential mediators. Owner shall, within thirty (30) days of receipt of the names of the mediators from R&C, choose one of the mediators for a non-binding mediation on the question of the warranty claim. If the parties are unable to resolve the dispute as a result of the mediation, Owner shall have a right to bring a claim against R&C with respect to such dispute in a court of general jurisdiction in the county, province, district or city where the vessel was purchased from either R&C or their distributor, alternatively, the claim can be brought in South Africa. Each party is responsible for its own expenses associated with any mediation or any claim brought in court pursuant to this Section 7. 1-6.8 Miscellaneous Regardless of the place of contracting, place of performance, or otherwise, this limited warranty and all amendments, modifications, alterations, or supplements hereto, and the rights of the parties hereunder shall be construed and governed by the laws of the State of Florida, U.S.A. R&C reserves the right to change and/or improve the design of the vessel without any obligation to modify any previously manufactured and delivered vessel. R&C does not authorize any person or persons, including dealers, to change the terms or the express limited warranty herein which is R&C’s only warranty with respect to the vessel. R&C’s obligations herein are limited to making the required repairs or replacements of parts as set forth in Section 6 above, and no claim for breach of warranty shall be the cause for cancellation or rescission of the contract for sale of any vessel. 14 | 1-6 Warranty...
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1-6.9 Standard Claim Form This form is for the use of Owner’s of Robertson & Caine Vessels as described in the Robertson & Caine Standard Warranty and should be completed and forwarded to the Owner’s selling Dealer at the address stipulated below. Use the space provided and attached additional pages if necessary utilising one form for each claim. Any claim should be accompanied by a survey by a duly qualified third party approved of by Robertson & Caine (Pty) Ltd and be attached to this claim form together with a written estimated cost of repair and photographs of the damage. Submission of this claim form shall not be construed as admission of any liability in relation to such claim by Robertson and Caine (Pty) Ltd. OWNER & VESSEL DETAILS OWNER: ADDRESS: PHONE: FAX: EMAIL: NAME OF VESSEL: MODEL: YEAR: DATE: ZA-RACB1053F616 HULL IDENTIFICATION NUMBER: DATE OF CLAIM: ESTIMATED COST OF REPAIR: DESCRIPTION OF CLAIM: DEALER DETAILS: 1-6 Warranty | 15...
2-1 INTRODUCTION This manual has been compiled to help Always use trained and competent people you to operate your craft with safety and for maintenance, fixing or modifications. pleasure. It contains details of the craft; Modifications that may affect the safety the equipment supplied or fitted, its characteristics of the craft shall be systems and information on their assessed, executed and documented by operation. competent people. The boat builder cannot be held responsible for Please read it carefully, and familiarize modifications that he has not approved. yourself with the craft before using it and refer to it frequently during your In some countries a license or ownership. authorization is required, or specific This operation’s manual is not a course on regulations are in force governing what boating safety or seamanship. If this is qualifications are required to conduct your first craft, or if you are changing to a certain modifications or repairs. Always type of craft you are not familiar with, for maintain your craft properly and make your own comfort and safety, please allowance for the deterioration that will ensure that you obtain handling and occur in time and as a result of heavy use operating experience before “assuming or misuse of the craft. command” of the craft. Your dealer or national sailing federation or vessel club Any craft, no matter how strong it may be, will be pleased to advise you of local sea can be severely damaged if not used schools, or competent instructors.
2-2 ABOUT YOUR MANUAL PLEASE KEEP THIS MANUAL IN A MAKE SURE THAT THESE MANUALS SECURE PLACE, AND HAND IT OVER ARE TRANSFERRED TO SUBSEQUENT TO THE NEW OWNER WHEN YOU SELL OWNERS. THE CRAFT. While all the information contained in this This operation’s manual includes manual is important, items of special descriptions of the vessels various importance to you are shown in systems and general information on the CAPITALS. operation and maintenance of the vessel. Please note that the information supplied If your experience in cruising or boat in this manual only summarizes the more ownership is limited you are strongly detailed information in the equipment advised to take instruction from a manuals. Robertson & Caine (Pty) Ltd...
2-3 BUILDERS PLATES 2-3.1 CE BUILDERS PLATE The maximum load of 3000 kg specified on the Builder’s Plate excludes the weight of fresh water and fuel on-board. Fresh water and fuel have a combined weight of 1360kg. 2-3.2 NMMA BUILDERS PLATE 20 | 2-3 Builders Plates...
2-4 WARNING SYMBOLS ON BOARD The following warning symbols will be found on board: For details & positions of all other labels used on this vessel refer to drawing: B1 TCF - 036 WARNING DURING CRUISING OR AT ANCHOR IN ROUGH SEAS ENSURE THAT THE COMPANIONWAY DOOR BARREL BOLT IS IN THE LOCKED POSITION WHEN THE DOOR IS OPEN. SERIOUS INJURY COULD RESULT IF THIS IS NOT DONE 2-4 Warning Symbols on Board | 21...
2-5 UNAUTHORISED MODIFICATIONS DANGER DO NOT MAKE ANY STRUCTURAL, MECHANICAL OR ELECTRICAL MODIFICATIONS TO THE VESSEL WITHOUT FIRST CONSULTING WITH THE DESIGN / TECHNICAL DEPARTMENT AT ROBERTSON & CAINE (PTY) LTD. THIS MUST BE DONE IN WRITING THROUGH THE OFFICES OF THE SALES AGENT OR BROKER FROM WHOM THE VESSEL WAS PURCHASED.
2-6 BOATING SAFETY The yacht owner or skipper is responsible Safety recommendations for the safety of the passengers and crew, as well as other boaters. As you read this Yachting safety and the safety of your manual and the original equipment passengers and crew are your manufactures manuals provided, the responsibility. You should fully understand following warning symbols will be found to and become familiar with the operation alert you to possible safety hazards. procedures, safety procedures and safety precautions in this owner’s manual and the OEM equipment manuals supplied with the DANGER boat. Keep your yacht and its equipment in a Danger calls attention to an immediate safe operating condition. Inspect the hull, hazard or unsafe condition that could result engines, safety equipment, mast, rigging in severe injury or even death. and sails on a regular basis – ensure all defective, damaged or expired equipment is repaired or replaced. WARNING WARNING Warning identifies hazards or conditions that could result in personal injury or damage to equipment and machinery. Federal law requires that: • The operator of a vessel is responsible for the maintenance and safe CAUTION conduct of the vessel and the safety of passengers Caution indicates potential hazards or • The completion of state registration...
2-6.1 SAFE OPERATION WARNING Be aware of the weather. Monitor changing weather conditions, strong NEVER OPERATE THE VESSEL WHILST winds and electrical storms, Check local UNDER THE INFLUENCE OF ALCOHOL weather reports before departing. OR DRUGS. DRUGS OR ALCOHOL DECREASE YOUR REACTION TIME, • File a float plan before departure. IMPAIR JUDGEMENT AND INHIBIT YOUR ABILITY TO SAFELY OPERATE YOUR • Keep updated charts of the area of VESSEL. OPERATION OF THE VESSEL operation on-board the vessel. WHILST UNDER THE INFLUENCE OF ALCOHOL OR DRUGS ABOVE THE • Operate the vessel with due care and LOCAL LIMIT CARRIES SIGNIFICANT courtesy to others. PENALTIES. • Understand and obey the rules of the road.
2-6.2 BOATING SAFETY COURSES Accident reports The information contained in this manual The operator, skipper or owner of any does not contain all you need to know recreational craft is required to file a regarding the safe operation of the vessel boating accident report (BAR) if the boat in all conditions. It is strongly is involved in an accident that results in: recommended that you obtain further 1) Loss of life instruction before taking command of the 2) Personal Injury that requires medical vessel. treatment beyond first aid 3) Damage to the vessel and / or other The following lists are some of the vessel or property of $2000 or more courses recommended: 4) Complete loss of the vessel • Navigation The report must be submitted to the local • Seamanship and Boat Handling authority in the state where the accident • Rules of the Road, International and occurred. The formal report must be Inland submitted within 48hrs of the accident. For...
Once obtained, you must programme the Whilst awaiting acknowledgement on DSC MMSI number into your Ray 55 as channel 70 you can press the PTT button described in the Ray 55 VHF Radio to communicate with other vessels on Owner’s Handbook. You do not need an VHF channel 16. When acknowledgement FCC ship radio station licence / operator is received on DSC channel 70 the radio licence if travelling in US waters. You will automatically switches to channel 16, need a licence to operate the radio outside press PTT to talk to the acknowledging of US waters on an international voyage. station. If your vessel is registered in another country For full operational and maintenance you will need to consult the regulatory information refer to the Ray 55 owner’s authorities of that county regarding license handbook and operating chart supplied and operational requirements. with your vessel. Radio Listening Watch DANGER All vessels carrying VHF radio equipment must maintain a radio watch on channel 16 (156.800 MHz) whenever the radio is 2-6.5 LIFE JACKETS (PFD’S) not being used to communicate. Be sure that only qualified persons use the radio. All recreational craft must carry at least Never transmit false distress messages. one wearable coast guard approved Type Never use profanity on the air.
It is the Skipper / Owner’s ALL PYROTECHNIC DEVICES SHOULD responsibility to ensure that all crew & BE STORED IN A WELL MARKED guests are aware of the location and WATERPROOF CONTAINER KEPT IN A correct use of all safety equipment DRY LOCATION including life jackets and other PFD’s. They must also ensure that all PFD’s Pyrotechnic devices having a date are kept in good serviceable condition showing the useful service life must be...
2-6.8 NAVIGATION LIGHTS WARNING Recreational vessels are required to display navigation lights between sunset and sunrise and at other periods of Navigation in Fog reduced visibility (fog, heavy rain, etc.). Or in other circumstances when it is deemed EXERCISE EXTREME CAUTION WHEN necessary UNDERWAY IN FOG. Power driven vessels must display: • Maintain a vigilant lookout • Mast head light – an unbroken white • Reduce speed. light visible over an arc of the horizon • All passengers and crew to wear of 225 °and fixed to show from right PFD’s ahead to 22½° abaft the beam on • All passengers & crew working on either side. deck should have on an approved • Side lights – red light on port side, safety harness and be secured to green light on starboard side each the vessel with approved safety...
2-6.9 STABILITY DATA For the boat: Leopard 40 Minimum operating mass: 9340 kg 20591 lbs Loaded displacement mass: 13700 kg 30203 lbs Apparent Wind speed advised for each sail combination Sails set Velocity in Velocity in Beaufort Scale Knots Km/h Force 5 Full main sail + full genoa 0 – 20 Knots 00 - 37...
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This boat has been assessed as capable DANGER of supporting the crew even when swamped SPECIAL CARE SHOULD BE TAKEN This boat may capsize and remain WHEN TURNING FROM A FOLLOWING inverted if excessive sail is carried. It is WIND ONTO A BEAM REACH, designed not to sink if this occurs. The BECAUSE BOTH THE APPARENT WIND working sail plan should be reduced if the SPEED AND HEELING EFFECT WILL apparent wind exceeds 20 knots, force 5 INCREASE.
2-6.12 ANCHORING, MOORING AND CROSSBEAM CLEATS TOWING WARNING DANGER Refer drawing B1 SYS-008 Do not tow, anchor or attach heavy mooring lines to the crossbeam cleats. (a) The breaking strength of the strong They are for light use only. Overloading points has been tested to 50 kN. could result in the loss of the rig and/or (b) The breaking strength of lines / chains damage to property and/or injury to shall not exceed 80% of the breaking...
2-6.13 HANDLING DOCK LINES 2-6.14 VISIBILITY FROM HELM STATION WARNING CAUTION Refer drawing B1 TCF-003 a) Operator vision from the helm can be obstructed by high trim angles of the A QUALIFIED OPERATOR MUST BE IN craft and other factors caused by one CONTROL OF THE BOAT AT ALL TIMES or more of the following variable ALWAYS OPERATE THE BOAT WITHIN conditions: SAFE MANOEUVRING SPEED LIMITS • Load and load distribution; (a) Dock lines secure the boat in its berth • Speed; and can be used to assist in • Rapid acceleration; manoeuvring the boat closer to the • Transition from displacement to berth. planning mode; • Sea conditions; (b) NEVER OVERLOAD THE MOORING • Rain and spray;...
Hypothermia Chart If the Water Exhaustion or Unconsciousness Expected Time of Survival is: Temp. (F) is: Below 32.5 Under 15 min. Under 15 - 45 min. 32.5 - 40 15 - 30 min. 30 - 90 min 40 - 50 30 - 60 min. 1 - 3 hours 50 - 60 1 - 2 hours 1 - 6 hours...
2-7 LOAD CALCULATIONS 2-7.1 Design Category A: The following weights have been used in the design and stability calculations, and are to be considered as the maximum when ocean sailing. The manufacturer’s maximum recommended load of 3000 kg excludes the weight of fresh water and fuel onboard. The fresh water and fuel have a combined weight of 1360kg. A maximum total load of 4360kg has been used for assessing stability and buoyancy comprising: - Crew mass (10 people at 75kg per person) 750 kg - Provisions and personal effects 950 kg - Stores and spare gear...
2-7.2 Design Category B The following weights have been used in the design and stability calculations, and are to be considered as the maximum when ocean sailing. The manufacturer’s maximum recommended load of 3000 kg excludes the weight of fresh water and fuel onboard. The fresh water and fuel have a combined weight of 1360kg. A maximum total load of 4360kg has been used for assessing stability and buoyancy comprising: - Crew mass (12 people at 75kg per person) 900 kg - Provisions and personal effects 840 kg - Stores and spare gear 350 kg...
2-7.3 Design Category C The following weights have been used in the design and stability calculations, and are to be considered as the maximum when ocean sailing. The manufacturer’s maximum recommended load of 3000 kg excludes the weight of fresh water and fuel onboard. The fresh water and fuel have a combined weight of 1360kg. A maximum total load of 4360kg has been used for assessing stability and buoyancy comprising: - Crew mass (16 people at 75kg per person) 1200 kg - Provisions and personal effects 720 kg - Stores and spare gear 300 kg...
2-7.4 Design Category D The following weights have been used in the design and stability calculations, and are to be considered as the maximum when ocean cruising. The manufacturer’s maximum recommended load of 3000 kg excludes the weight of fresh water and fuel onboard. The fresh water and fuel have a combined weight of 1360kg. A maximum total load of 4360kg has been used for assessing stability and buoyancy comprising: - Crew mass (20 people at 75kg per person) 1500 kg - Provisions and personal effects 600 kg - Stores and spare gear 200 kg...
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WARNING USERS OF THIS BOAT ARE ADVISED THAT: - All crew should receive suitable training. - The boat should not carry more than the Manufacturer's Maximum Recommended Load. - Bilge water should be kept to a minimum. - Stability is reduced by any weight added high up. - In rough water, hatches, lockers, Portlights, windows and doorways should be closed to minimize the risk of water ingress. - Stability may be reduced when towing or lifting heavy weights using the davits - The air tanks / buoyancy tanks in the bow should not be punctured. - Breaking waves are a serious stability hazard. - Portlights should be closed when the boat is in open seas. WARNING When loading the craft, never exceed the maximum recommended load. Always load the craft carefully and distribute loads appropriately to maintain design trim (approximately level). AVOID PLACING HEAVY WEIGHTS HIGH UP. WARNING Do not exceed the maximum recommended number of persons. Regardless of the number of persons on board, the total weight of persons and equipment must never exceed the maximum recommended load.
Note these definitions are directly extracted from ISO 12217 & ISO 10240 WARNING The significant wave height is the mean height of the highest one-third of the waves, which approximately corresponds to the wave height estimated by an experienced observer. Some waves will be double this height. 40 | 2-7 Load Calculations...
2-8 CARBON MONOXIDE PROPERTIES AND CHARACTERISTICS DANGER OF CARBON MONOXIDE Carbon monoxide (CO) is a colourless, Carbon monoxide can accumulate in odourless and tasteless gas that weighs interior spaces and exterior areas. Carbon about the same as air. It cannot be monoxide accumulation is affected by a expected to rise or fall like some other multitude of variables (e.g., boat gases because of this it will distribute itself geometry, hatch, window and door throughout the space. Do not rely on the openings, ventilation openings, proximity sense of smell or sight as with other to other structures, swim platforms, gases to detect CO as it diffuses in the air canvas enclosures, location of exhaust much more rapidly than other easily outlets, vessel attitude, wind direction, detectable vapours, (i.e., visible and boat speed, boat system maintenance, aromatic vapours). etc.) WHAT MAKES CARBON MONOXIDE Carbon monoxide is produced any time DEFINITIONS material containing carbon burns, such as gasoline, natural gas, oil, propane, coal or Carbon Monoxide wood. Common sources of CO are – A gas formed by the combination of internal combustion engines and open one atom of carbon and one atom of flame appliances such as: oxygen. Chemists refer to it as CO for its chemical formula, C for carbon and...
death and, if exposure is prolonged, death 2-8.2 EMERGENCY TREATMENT OF of the individual. Altitude, certain health CO POISONING related problems and age will increase the effects of CO. Persons who smoke or are CO toxicity is a life-threatening emergency exposed to high concentrations of that requires immediate action. The cigarette smoke, consume alcohol or have following is a list of things that should be lung disorders or heart problems are done if CO poisoning is suspected. particularly susceptible to an increase in Proceed with caution. The victim may be the effects from CO. However, all in an area of high CO concentration. occupants’ health should be considered. Physical exertion accelerates the rate at • Evaluate the situation and ventilate which the blood absorbs CO. the area if possible • Evacuate the area and move affected DANGER person(s) to a fresh air environment • Observe the victim(s) • Administer oxygen, if available • Contact medical help. If the victim is Carbon monoxide in high concentrations not breathing, perform rescue can be fatal in a matter of minutes. Lower breathing or approved concentrations must not be ignored cardiopulmonary resuscitation (CPR),...
STATIONARY OPERATION UNDERWAY OPERATION A boat operator should be aware that dangerous concentrations of CO can Do not sit on, occupy or hang on any stern accumulate when propulsion engines and/ appendages (e.g. swim platforms, or an auxiliary generator is operated while boarding ladders, etc.) while underway. the boat is stationary, especially when Do not body surf, commonly known as rafted or moored in a confined area such “teak surfing” or “dragging”, etc. in the as boathouses, proximity to seawalls, or wake of the boat. Do not tow persons in proximity to other boats. close proximity to the stern of the boat. 2-8.5 ACCUMULATION OF EXHAUST 2-8.3 THE EFFECT OF SEA WALLS GASES AT THE SWIM PLATFORM AND OTHER CONFINED SPACES Since carbon monoxide production is The figure illustrates the effects of running greater when engines are cold versus...
2-8.6 DANGEROUS ACTIVITY AREA Ventilation of Occupied Spaces – Occupied spaces need to be ventilated to BACK DRAFTING (station wagon effect) introduce fresh air into spaces. Ventilation methods (e.g. windows, hatches, doors Back drafting is caused by air movement and blowers) used to accomplish this may, over or around a boat creating a low under certain conditions, bring hazardous pressure or suction area around the stern levels of CO into the occupied spaces. Be that can increase CO level on the boat. aware of all prevailing conditions when Back drafting can be affected by relative using these ventilation methods. wind direction, boat speed and boat trim angle. Under certain speed and operating WARNING conditions, the low pressure area may form in other regions and permit carbon monoxide to enter the hull through Portable Generator Sets – Do not use this openings that are not on the back of the equipment on boats. Gasoline powered boat. portable generator sets produce CO. These sets discharge their exhaust Other factors during boat operation which products in locations which can lead to an may affect carbon monoxide concentration increase in the accumulation of carbon include: monoxide in the occupied space.
2-9 ECOLOGICAL / OPERA TIONAL ASPECTS ENVIRONMENT IS VERY 2-9.2 MAINTENANCE FRAGILE MUST PLEDGE OURSELVES IN WHATEVER WE DO TO You should ensure that your vessel is PROTECT IT FOR THE FUTURE. maintained to a high standard for your safety and for the protection of the environment. 2-9.1 ENVIRONMENT PROTECTION 1. Carry out the recommended 1. Do not use excessive speed when maintenance tasks as specified in the under power; minimize noise and manufacturer’s handbooks supplied...
2-10 FIRE 1. NEVER HAVE UNCONTROLLED 9. NEVER: FLAMMABLE PRODUCTS ON BOARD. - Obstruct passageways to exits and hatches. 2. ALWAYS HAVE FIRE EXTINGUISH- - Obstruct safety controls; e.g. fuel ERS SERVICED AND AVAILABLE. valves, gas valves and switches of the electrical system. 3. ENSURE THAT ALL ESCAPE - Obstruct portable fire extinguishers ROUTES ARE ACCESSIBLE. stowed in lockers. Refer to Drawing B1 TCF 012 - Leave the craft unattended when Hatch &...
2-11 FIRE FIGHTING IT IS THE OWNER’S RESPONSIBILITY THE ENGINES AND BLOWERS MUST (OR IF ABSENT, THE PERSON WHO IS BE IMMEDIATELY SHUT DOWN. IF DEPUTISED, SUCH AS THE SKIPPER) OPEN, THE ENGINE COMPARTMENT TO ENSURE THAT EVERYONE ON DECK HATCHES MUST ALSO BE BOARD KNOWS THE LOCATION OF THE IMMEDIATELY CLOSED.
2-11.1 CLASSES OF FIRE Class "A" Fires occur in ordinary combustible materials such as wood, cloth, paper, rubber, and many plastics including fibreglass reinforced plastics. Fires in bedding and upholstery are Class "A" fires. Class "B" Fires occur in flammable liquids, oils, greases, tars, oil-based paints, lacquers and flammable gases. Gasoline, diesel, alcohol and kerosene fires are Class "B" fires. Class "C" Fires occur in energized electrical equipment. The electrical non- conductivity of the extinguishing agent is important. If the electrical equipment is de-...
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Therefore, the first concern is to SHUT CO2 does not leave a residue making it OFF THE SUPPLY OF GAS. If it is not suitable for use in complicated machinery possible to shut off the gas supply, keep and electronics and around food. CO2 is the bulkheads and overhead wet with water particularly suitable for Class "B" and Class to keep them cool and below the kindling...
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Carbon Dioxide e. The n ozzle o rifice s hould b e u nobstructed and the hose in good condition. For open spill fires, the discharge from the horn of a CO2 extinguisher should be from After any use, portable fire extinguishers above the fire and directed at the base of should be recharged by a qualified fire the flames. This requires getting in close extinguishing service facility or replaced with the horn to about two or three feet with a unit of comparable size, rating and from the base of the flames. A slow side-to-...
2-12 LIFERAFT STOWAGE The Liferaft may be stowed in the Aft Transom Liferaft Locker. Refer to drawing B1 TCF 005 During Offshore Cruising, Extended Sea passages or in conditions where heavy seas / breaking swells are likely to be experienced the Liferaft must be securely strapped down to the U-bolts provided and the leader line secured to the vessel to prevent possible loss or damage. WARNING Ensure that the firing lanyard is not obstructed or trapped under the Liferaft. WARNING IT IS THE SKIPPER / OWNER’S RESPONSIBILITY TO ENSURE THAT AN ACCREDITED AGENT OF THE LIFE RAFT MANUFACTURER SERVICES ANY LIFERAFT WITHIN THE TIME ALLOWED BY THE MANUFACTURER OR THE NATIONAL AUTHORITY WHERE THE VESSEL IS OPERATING.
2-13 GAS SYSTEM OPERATION The LPG gas cylinders can be located in a CLOSE THE MANUAL VALVES WHEN self-draining locker on the starboard side of THE GAS IS NOT IN USE. the cockpit, near the transom walk through. 4. IN AN EMERGENCY, CLOSE THE A gas line links the tanks to the stove and a MANUAL VALVES ON THE BOTTLES. solenoid valve shuts of the gas in the locker. DO NOT RELY ON THE SOLENOID VALVE. The “Gas Valve” breaker situated at the DC 5. Make sure the valves on the stove are switch panel activates the solenoid. To use closed before opening the manual the stove, open the valve on the top of the valves and the solenoid valve.
2-13.1 LIQUEFIED PETROLEUM GAS There is a drain vent located in the floor of the Cockpit Gas locker to allow any LPG gas SYSTEM (LPG) that may have leaked from the cylinder to flow out of the locker. NOTE: In the interest of safety, it is important that the properties of liquefied UNDER NO CIRCUMSTANCES SHOULD petroleum gas (LPG) be understood, and THIS DRAIN VENT BE BLOCKED OR that safe practices for its use be followed.
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Galley Layout Propane Control “Gas On” Indicator Light LPG Gas Warning Label Ventilation Warning Label Stove / Oven 54 | 2-13 Gas System Operation...
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Gas System Pressure Valve & Indicator Gauge Gas Supply Shut off Valve & Electronic Solenoid Gas Locker Located in Cockpit Gas Locker Warning Labels Gas Locker Drain Vent Barbecue Gas Outlet Pipe ( If Fitted ) Ensure End Cap Plug is securely in Ensure drain is not blocked place when system is not in use 2-13 Gas System Operation | 55...
2-13.2 GALLEY STOVE Propane and natural gas are excellent and convenient galley fuels if used in accordance with the installation and safety DANGER procedures listed in this manual. If these procedures are ignored, there is a danger of fire and explosion. SAFETY AND INSTALLATION The Galley Range model used is specifically All valves (both tank and LPG Gas equipped to burn Liquid Propane Gas Supply) must be closed when the boat (LPG). Compressed Natural Gas (CNG) is unattended.
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OPERATING YOUR GALLEY RANGE 9. If the ignition fails, turn the burner OFF and apply a lit match or lighter to it Lighting the Hob Top Burners before turning it back to the HIGH position. 1. Before lighting, please ensure burner caps are placed on burners. 10. You should now be able to set the flame to any desired level between High and 2. Read and comply with all gas safety Low by turning the control knob further instructions per the ENO Owner’s...
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2. Read and comply with all gas safety When the temperature has been reached instructions per the ENO Owner’s and the flame is very low be sure to close Manual. the oven door slowly when checking your food. 3. Turn all control knobs to the OFF position. Note: Storage of pots and pans inside 4. Open the manual cylinder and solenoid the oven may cause damage to the valves. Turn the manual cylinder valve broiler element.
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Prolonged Lay-Up The ENO Galley Range has been designed to have a long life with every day regular use. However, if you leave your boat unattended for a long period of time, particularly in high heat and humid conditions, the high temperature lubricant in the gas control valves may settle, resulting in difficulty in turning the control valves and possibly seizure of the valve. In the event this should occur do not use force to free-up the valve stem. It is best to remove the control panel from the range by first pulling off the control knobs and removing the thermometer if the range is supplied with one, it will pull out. Remove the two small Phillips head screws on the front of each control valve. Once this is accomplished, you can remove the cap that holds the valve stem in the valve body. Refer to the ENO Owner’s Manual for full installation and maintenance details. Hob Ignition Button Burner Caps Adjustable Pot Holders Burner Control Knobs Oven Control Knob Stove & Hob Ignition Batteries inside Galley Locker Stove Ignition Button Galley Hob &...
2-14 BILGE PUMP OPERATION The bilge pump system is shown on drawing B1 TCF-031 Bilge System Schematic There are six pumps: - One manual bilge pump in each keel sump - One electrical bilge pump in each keel sump - One electrical bilge pump in each engine room The manual pumps are operated from the passageway at the base of the stairways alongside the toilet compartments located next to the companionway stairways on either side of the vessel. The pump handles are an integral part of the pump. The electric bilge pumps are wired directly to the house batteries via float switches which will operate whenever there is sufficient fluid in the sumps to actuate he float switch. When operating, a warning light will come on at the helm station and DC panel. The high water bilge alarm...
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DANGER The bilge pumps are designed to exhaust standing water. The owner / skipper should be aware that the capacities of bilge pumps may not be sufficient to cope with rapid influx of water. Electric Bilge Pump Electric Bilge Pump Float Switch Non Return Valve Engine Compartment Bilge Pump & Float Switch Electric Bilge Pump Electric Bilge Pump...
2-15 TOILET OPERATION Refer to drawing B1 TCF-032 Toilet & Holding Tank Schematic The toilet system is arranged so that the toilets are pumped into a holding tank. If the holding tank discharge seacock (positioned in the bilge under the cabin floorboard in the Aft cabin on either side of the vessel.) is open, the tank gravity drains overboard. If this valve is closed, waste is stored in the holding tank. WARNING The toilet must not be cleaned with concentrated cleaners or cleaners with high concentrations of aromatics such as pine scented cleaners and degreasers. These can cause the pump seals to swell and may contribute to premature leaking or failure.
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Holding tank Deck Holding tank discharge Pump out fitting Seacock (Open) Pipe to Holding tank Deck Pump out fitting Holding tank Breather Pipe Holding tank Full indicator float switch Holding tank Inspection Covers Holding tank Filler Pipe from Toilet A small amount of residual water remains in all marine holding tanks. It is good practice to rinse the tanks after the contents have been flushed. This can be accomplished by adding water to the toilet bowl and pouring 8 ounces (250ml) of Secure Holding Tank Deodorant and Cleaner to the bowl. Flush the entire contents into the holding tank and continue flushing until the discharge from the holding tank is clear. WARNING Do not use chlorine based cleaners, Caustic cleaners or chemicals, such as drain cleaning products, as these may damage the Holding Tank, seals and hoses.
2-16 FRESH WATER SYSTEM Refer to drawing B1 TCF-023 Fresh Water 1.3 When the pump is running the System. indicator light on the DC panel will be on. The light will automatically Two tanks (390L capacity each) are fade and switch off once the pump situated in the Port & Starboard foredeck stops running. lockers and can be filled directly through filler cap situated on each tank. A separate 2. To switch from an empty tank to a full valve controls each tank and is marked one: according to which tank it controls. All 2.1. Leave the pump running.
2-17 STEERING SYSTEM OPERATION Refer to schematic drawing B1 SYS-007 Steering is by wheel, with cables linked to the steering tie bar, which in turn is connected to the tiller arms. The steering stop pads prevent the rudders being over-rotated. Lower Steering Cables & Pulleys Steering Wheel with Centre lock The Fluxgate compass is located behind the ceiling panel in the Starboard corridor, attached to the forward side of the companionway bulkhead. Steering Sprocket & Chains Location of Fluxgate Compass 2-17 Steering System Operation | 65...
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Steering Cable Turnbuckle Steering Cable Rose Joint Tiller Tie Bar Upper Rudder Bearing Tiller Arm (not shown) Tiller Tie Bar Steering System layout Rudder Tube Steering Stop Strop Lower Rudder Bearing Steering System Components 66 | 2-17 Steering System Operation...
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2-17.1 EMERGENCY STEERING DANGER IN THE EVENT OF THE STEERING SYSTEM FAILING, AN EMERGENCY TILLER MAY BE FITTED ON TO THE HEAD OF EITHER THE PORT OR STARBOARD RUDDER STOCK. THIS CAN BE ACCESSED THROUGH A DECK PLATE THAT IS SITUATED ON THE PORT AND STARBOARD TRANSOM STEPS. IN HEAVY SEAS A BLOCK AND TACKLE MAY The emergency tiller fitted BE RIGGED ON TO THE EMERGENCY ready for use TILLER TO AID STEERING.
2-18 ENGINES This vessel is equipped with two marine DANGER diesel engines. The make, size and capacity of these engines may vary according to the owners requirements. Carbon Monoxide is a highly poisonous gas formed by the combination of WARNING Carbon and Oxygen, commonly referred to as CO.
2-18.2 ENGINE FUEL The fuel/water separator should be checked regularly particularly after fuelling, The engine fuel system is shown on the heavy seas etc. In the event of water being drawing B1 TCF-034. found in the fuel/water separator the fuel tank should be allowed to settle and the Each engine is supplied from a dedicated water drained off from the fuel tank sump fuel tank. There is fuel transfer from the drain.
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Fuel Tank Fuel Tank Filler Breather Hose Hose Fuel Transfer Fuel Supply Hose & Shut off Hose & Shut off Valve Valve Fuel Return Hose & Shut off Valve Fuel Tank Drain Fuel Tank Valve Sender Unit Starboard Fuel Tank Fuel Transfer Fuel Tank Fuel Tank Filler Hose Hose & Shut off Breather Hose Valve Fuel Return Hose & Shut off Fuel Supply Valve Hose & Shut off Valve Genset Fuel Return (Optional) Genset Fuel Fuel Tank Supply Sender Unit (Optional) Fuel Tank Drain Valve...
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• Avoid Spills - listen as the tank fills and DANGER stop adding fuel before it spills. Do not overfill the tank. Fuel must have room for expansion within the tank. IN THE EVENT OF A FIRE IN THE ENGINE • Fill Port & Starboard tanks equally to ROOMS, THE FUEL SHUT OFF VALVES maintain an even weight distribution. ON THE FUEL TANKS MUST BE • On completion of fuelling make sure that IMMEDIATELY CLOSED. THE FUEL the fuel tank filler cap is replaced TANKS ARE POSITIONED UNDER THE securely and that it is not possible for...
2-18.3 POLLUTION WARNING The Skipper / Owners of the vessel are also responsible for ensuring that all crew & guests are aware of federal, DO NOT DISPOSE OF CONTAMINATED state, and/or local regulations FUEL OR USED FILTER ELEMENTS concerning various forms of pollution, OVERBOARD.
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Stage Two: Coalescing Draining Water or Contaminated Fuel Small water droplets bead-up on the The frequency of water draining is surface of the conical baffle and cartridge determined by the contamination level of element. When heavy enough, they too fall the fuel. Inspect or drain the collection to the bottom of the bowl. bowl of water daily or as necessary. The collection bowl must be drained before Stage Three: Filtration contaminants reach the top of the turbine. The Aquabloc I1 cartridge elements repel 1. Engine must be off and cool to touch. water and remove contaminants from fuel down. They are waterproof and effective 2.
Element Replacement: 2-18.5 ENGINE EXHAUST The frequency of element replacement is WARNING determined by the contamination level of the fuel. Replace the elements every 10,000 miles, every 500 hours, every other The engine exhaust system is shown on oil change, if power loss is noticed, or the drawing B1 TCF-028.
2-18.6 PROPELLERS, SAIL DRIVE LEGS & ANODES CAUTION PROPELLERS, SAIL DRIVE LEGS & DO NOT LOCK THE GEARS IN ANODES MUST BE INSPECTED ON FORWARD OR REVERSE AS THIS WILL DELIVERY COMPLETION OR RESULT IN INTERNAL DAMAGE TO HANDOVER TO THE OWNER. THEN THE GEAR OR SAIL DRIVE UNIT AND MONTHLY. VOID THE WARRANTY. WITH FOLDING PROPS THE GEARS SHOULD BE HELD WARNING IN REVERSE FOR ONE MINUTE TO ALLOW THE PROPS TO FEATHER AND THEN PLACED IN NEUTRAL. THE ENGINE SPEED MUST BE REDUCED AND BE ALLOWED TO IDLE The propellers should be checked regularly. The anodes should be checked IN NEUTRAL BEFORE GOING FROM...
2-18.7 ELECTROLYSIS AND GALVANIC CORROSION 1. Salt water allows electric current to flow 7. As R & C have no control over the from anodic to cathodic materials. The conditions that the vessel is kept in relative position of two metals on the or the frequency that the anodes are Galvanic table determines which inspected or changed.
2-19 ELECTRICAL SYSTEM - DC The DC electrical system is 12v. The layout and controls are shown on the electrical drawings located in the drawing section at the end of this manual. Battery Condition Low Battery Battery Test DC Current Load Indicator Indicator Light Selector Switch 12 v DC Outlets Switch Panel The following precautions should be 4. NO ELECTRICAL ITEM OR CABLE applied: SHOULD BE MODIFIED UNLESS BY A QUALIFIED MARINE ELECTRICIAN.
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2-19.1 BATTERY OPERATION. NEVER TOUCH THE POSITIVE (+) SWITCH WHILST THE ENGINES ARE The engine batteries are situated in their RUNNING. respective engine rooms, the house batteries are in the aft cockpit battery When leaving the vessel the house locker and the genset starter battery is battery, genset and engine starter situated under the saloon seat next to the battery switches should be in the 'off'...
2-20 ELECTRICAL SYSTEM - AC DANGER The AC electrical system is either 110v / 60Hz or 220v / 50Hz as per the Owners requirements and is as shown on the layout and panel drawings at the end of this manual. The system represents a potential hazard and the following precautions must be applied: 1. The AC system is a double polarity and the wiring colour is brown.
2-21 FRIDGE / FREEZER OPERATION For detailed operating and maintenance The unit has an electronic LED thermostat instructions refer to the manufactures which is controlled by two buttons an On/ instruction manual supplied with the Off control and a temperature adjustment vessel. control. The unit will automatically operate if the thermostat is on and 12 volts DC is The freezer/refrigeration unit is an air available. The system may be operated - cooled, 12V DC system with R134a using from the house batteries alone or compressor refrigerant.
2-22 WINDLASS OPERATION To operate the windlass: The windlass breaker is situated in the 1 Switch on the port engine. Galley locker under the Galley Sink. 2 Check that the windlass breaker is The windlass will only operate when the switched to its on position. Port engine is switched on. 3 Disconnect the Anchor Chain stopper from the Anchor Chain 4 Press the “UP” or “DOWN” buttons as required on the Windlass Remote Control.
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Windlass Breaker Windlass Fuse Is In Main Circuit Board In Under Settee by the companionway Corridor - See Wiring Diagrams Anchor Chain Stopper Released Anchor Chain Stopper Anchor Bridle Attachment Hook 2-22 Windlass Operation | 83...
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2-23 WINCH OPERATION The vessel is equipped with an electric winch at the helm. It is operated by the foot switch located in the floor of the helm station, directly below each winch. Helm Station The winch control boxes are located behind the ceiling panel in the starboard corridor, against the companionway bulkhead. The winch circuit breakers are located under the settee by the companionway entrance.. Electric Winches Control Boxes Electric Winch Circuit Breaker 86 | 2-23 Winch Operation...
2-25.1 Air-Conditioning System CAUTION The air-conditioning is shown on the drawing B1 TCF-035 Air-con Installation. The air intake and outlet grills should not The air-conditioning can be run off either be blocked as this could cause damage to Shore Power or the Generator. the air conditioning unit and ducting. It is recommended that you study the Cruisair Operator’s Manual before attempting to operate the air-conditioning system. The refrigerant is 410A Shore Power Cable 1 Circuit Breaker Generator Circuit Breaker Shore Power Cable 2 Circuit Breaker Power Transfer Circuit Breaker Air-conditioning Circuit Breakers Port Air-con Control Panel Stbd Air-con Control Panel AC control Panel Switch Panel 88 | 2-25 Optional Extras...
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1. Operating the Air-conditioning 2. Operating the Air-conditioning through the Genset through both the Shore Power Cables • Open all Air conditioning & Genset salt • Plug in Shore power cables water inlets • Switch on Shore power circuit breaker • Switch Genset circuit breaker to on • Open all Air-con salt water inlets position • Switch on selected Air-con circuit • Start Genset allow to run for 2 minutes breaker minimum before switching on Air-con • Once the Air-con is running select units. Switch Transfer circuit breaker to required temperature at the Control on position panel •...
2-25.2 Water-maker Extensive biological fouling will result in loss of performance It is recommended that you study the Manufacturers Operator’s Manual in order to operate the Water-maker system. Refer to the manufacturers recommendations for all replacement parts, replacement part frequencies and CAUTION service details DO NOT use Chlorine or products Follow the manufacturer’s instructions in containing bleach to clean the membrane, the operating manuals provided with your use only products recommended by the Water-maker. Avoid running the system if Water-maker manufacturer. your vessel is in contaminated waters which might contain oil or high levels of bacteria. System Storage Water-makers are best run continuously. When not in use biological growth in the membrane is the leading cause of failure. A warm environment will cause more growth than a cold environment. If the system is to be left for an extended period of more than two weeks then the system should be shut down and pickled. Refer to the detailed instructions in Water- maker operating manual supplied with the system. Storage & Winterization WARNING Use only Potable water anti-freeze (propylene glycol) DO NOT USE AUTOMOTIVE ANTI FREEZE...
2-25.3 Generator Operation If the Fuel Transfer Pump does not operate check the following: The Genset installation is shown on the drawing B1 SYS 005 Genset Installation 1) Check if the White 10 Amp circuit The Genset is located in the Port side breaker at the distribution panel Foredeck Locker and the controls are located behind the locker in the Port aft situated in the Interior Nav Station cabin has not tripped. electrical control panel board. The Genset is fed fuel from the Port Aft Fuel 2) Check that the toggle switch on the tank only. A Fuel transfer facility is fuel transfer pump located under the available from the Starboard fuel tank to bunk in the Starboard aft cabin is in the the Port Fuel tank and operates as on position. follows: 3) Check that the 25 Amp fuse inside the 1) Open the fuel transfer valves on both fuel transfer pump housing has not Port & Starboard Fuel tanks...
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NOTE: WARNING The above figures DO NOT INCLUDE the use of the Electric Grill, Water-maker, Washer Dryer, Ice Maker, Microwaves, The generator fitted to the boat is NOT Electric Irons or any other appliance designed to take the full load when all plugged into the AC outlets. The use of systems are switched on simultaneously these appliances will significantly increase and operating at full capacity. The the loading on the Generator. generator may labour and could stop Overloading of the Generator could lead working if overloaded. to failure and will immediately void the Warranty issued by the Generator The Owner / Skipper must manage the Manufacturer. Figures are stated for 110V boat systems in operation to ensure that at 60Hz. the combined maximum output of all equipment in use at any given time does It is recommended that the Owner / not exceed the output of the generator. Skipper keep a record of wattage of other equipment fitted to the vessel so that the The following figures are examples of maximum output is not exceeded when average system ratings of the equipment using such equipment. fitted. This is only a guide; values will vary depending on the load on the equipment: Optional Extras and other Equipment average Wattage System Ratings with Inverter Hair Dryer...
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GENERATOR CONTROLS Water Oil Pressure Temperature Gauge Gauge Shut-down Bypass / Preheat Switch Engine Stop / Start Switch Engine Hour- DC Voltmeter / meter Ammeter Genset Panel Shut-down Bypass-Preheat Switch Hour Meter There are two functions built into this Keeps track of engine running time. switch: 1. Preheats the fuel before beginning the Oil Pressure Gauge starting process. Press switch 10-20 seconds before attempting start-up. Shows the oil pressure in the engine 2. Bypasses the safety shut-down feature lubricating system. during starting process. Keep switch engaged while starting engine and for Water Temperature Gauge...
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Fuel Filter Stage Three: Filtration Operation and Maintenance The Aquabloc I1 cartridge elements repel water and remove contaminants from fuel The Racor 500FG Turbine Series fuel filter down. They are waterproof and effective - water separator assembly is designed to longer than water absorbing elements. protect precision engine components from dirt, rust, algae, asphaltines, varnishes, Priming Instructions and especially water, which is prevalent in engine fuels. They remove contaminants 1. Remove the T-handle and lid from top from fuel using the following three stage of 500FG assembly. process: 2. Fill 500FG assembly with clean fuel. 3. Lubricate both lid gasket and T-handle Stage One: Separation O-ring with clean fuel or motor oil. 4. Replace lid and T-handle and tighten As fuel enters the filter assembly, it moves snugly by hand - do not use tools.
1. Engine must be off and cool to touch. eyes. DO NOT look at the antenna at 2. WARNING Do not leave the self- close range. It is important that the Radar venting drain open for too long as it is turned off whenever personnel are could drain the entire filter and possibly required to come close to the scanner the entire fuel system assembly. 3. With an appropriate collection pan in place open self-venting drain on the The maximum power density level which bottom of see-through bowl and allow is considered safe for general public water and other contaminants to drain exposure is 10 W/m². The distance from into the collection pan. the scanner within which these levels may 4. Close self-venting drain at first be exceeded is 1.0 metres. indication of clean fuel. Tighten by hand only - do not use tools Scanner setup 5. Follow ‘Priming Instructions. After you have installed your radar, and Element Replacement: before you go to sea, it is important to check the installation. You can then set up The frequency of element replacement is...
2-25.5 Solar Panels CAUTION Do not, under any circumstances, open the watertight cable connection box and do not drill any additional holes in to the solar module. SunWare solar panels are NOT flexible! The modules can be slightly bent for mounting - no more than 3cm per 1m of module length. Solar Panels on Hardtop 2-25.6 Bowsprit with Code-0 Sail This equipment should only be used by Code 0 sail with swivel qualified, experienced crew. Please be advised that incorrect use could result in severe injury or damage to the vessel. Bowsprit with anchor bridle Furler connected to end of bowsprit 96 | 2-25 Optional Extras...
2-25.7 Davits Complete With Electric MAKE SURE THAT THE AREA OF THE Winch DAVIT LOCATION ARMS IS CLEAR OF HANDS, ROPES AND ANY OTHER The davits are used to raise and lower the OBSTRUCTIONS BEFORE RAISING dingy or RIB. They are designed to take THE DAVIT HOOP. SEVERE INJURY the load of a 3.3m RIB with outboard COULD OCCUR IF A HAND IS motor and fuel tank fitted. When storing TRAPPED. the RIB and when underway, the RIB must be securely lashed to the davits and transom pad eyes to prevent movement & chafe. For short periods the outboard may be left attached to the RIB, but it should be secured to prevent possible loss. For longer trips it is recommended that the outboard be removed and securely stored inside the vessel. The drain bung must be removed from the RIB to prevent water build up in the RIB during storage CAUTION WARNING MAXIMUM LOAD CAPACITY OF THE THE DAVITS CAN BE DAMAGED IF DAVIT IS 200KG.
REPAIRS grit sand paper to restore the wooded structure. Should you damage the deck surface by dragging something sharp across it, the CAUTION gouge can be carefully sanded out using 40 grit sandpaper. Sand the damaged area along the grain in one direction until the damage has gone. This process will Things that should NOT be done to the create a lighter area on the deck surface, synthetic teak but this will fade over a week or so and will eventually become invisible. More • DO NOT USE ACETONE ON THE...
2-25.9 Ice Maker WARNING WARNING It is recommended that only a qualified refrigeration technician perform service on Refrigeration Equipment contains Icer-ette’s. Because of high voltage, high refrigerant fluids under very HIGH pressure refrigeration, and presence of PRESSURE. Danger of sudden pressure water in the unit, a person who is not release may cause injury, death or severe technically qualified may be subject to frostbite resulting from not following electric shock hazard. If the Icer-ette is instructions. wired to a junction box or otherwise direct to the AC power supply, the appropriate Operation circuit breaker must be turned off to cut The Icer-ette's on-off switch is just the power to the machine. beneath the door. A unit begins to produce ice within 60 minutes after start-up. Ice TURNING THE ON-OFF SWITCH TO production stops automatically when the THE “OFF” POSITION DOES NOT bucket is full enough to interfere with the DISCONNECT THE UNIT. wire shut-off arm. The unit should not be turned "off" with the door closed and ice or FROM THE POWER SOURCE AND THE water inside. DANGER OF ELECTRIC SHOCK WILL REMAIN. Maintenance Periodically vacuum dust and dirt from the Specifications:...
2-25.10 Deck Wash Fitting & Pump 2-25.11 Inverter / Battery Charger Depending on the options selected, the boat is either equipped with an inverter/ charger or a battery charger only. Battery Monitor Key tasks are measuring charge and discharge currents as well as calculating the state-of-charge and time-to go of a battery. An alarm is sent when certain limits are exceeded (such as an excessive discharge). It is also possible for the battery monitor to exchange data with the Victron Global Remote. This includes Deck Wash Outlet under sending alarms. Anchor Locker Lid Deck Wash Pump under floor Battery Charger located behind outside Stbd FWD Cabin Port Aft cabin inspection panel Deck Wash Valve in Stbd Battery Monitor located at Foredeck Locker Switch Panel 100 | 2-25 Optional Extras...
2-25.12 Automatic Identification Sys- Configuration tem (AIS) Warning: Configure before use This Raymarine product must be correctly configured, to ensure optimum WARNING performance and minimize the chances of unsafe or other erroneous data. Ensure safe navigation Configuration requirement This product is intended only as an aid to The AIS transceiver must be configured navigation and must never be used in for optimum performance aboard the preference to sound navigational vessel. The person configuring the AIS judgment. Only official government charts transceiver needs to know the following and notices to mariners contain all the vessel information: current information needed for safe navigation, and the captain is responsible • MMSI number for their prudent use. It is the user’s • Name responsibility to use official government • Call sign charts, notices to mariners, caution and •...
2-25.13 Shore Power Pack The Shore Power Cables and Circuit Breakers are located inside the Cockpit seat locker. The cable and the adaptor plugs DANGER should be checked regularly for damage and replaced as necessary. Immediately isolate, investigate and repair any signs of burning at WHEN CONNECTED DO NOT ALLOW the plugs or Shore Power connection box. THE SHORE-POWER CABLE TO HANG IN THE WATER. AN ELECTRICAL FIELD CAN BE GENERATED WHICH CAN CAUSE INJURY OR DEATH TO NEARBY SWIMMERS. WARNING To minimize shock and fire hazards: - Turn off the craft's shore-power connection switch before connecting to shore-power source. - CONNECT SHORE-POWER Shore Power Inlets CABLE TO CRAFT'S INLET BEFORE CONNECTING TO SHORE-POWER SOURCE. - DISCONNECT SHORE-POWER CABLE AT SHORE-POWER SOURCE FIRST.
2-26 LAY-UP AND WINTERIZATION In the event of the vessel being laid up for 6. Empty all tanks, including fresh water any length of time (+/- 2 months or more) and waste tanks. particularly in cold weather, the following 7. Leave torches, fire extinguishers and must be done: pump handles positioned for easy access. 1. Remove the batteries for temperate 8. Ensure that the vessel, and particularly storage. the bilges, are checked regularly 2. Ensure all the water systems are during storage.
2-27 HULL LIFTING, TRANSPORT AND SHIPPING In the event of the hull being lifted, the For Shipping the yacht should be lifted as spreader beams & Slings should be placed shown in drawing. The dimensions given at the bulkheads and adjusted for length are a guide for reference only. Professional to ensure the vessel lifts horizontally. boat haulers should be used. Care must be Professional riggers must be consulted for taken when securing the vessel to prevent lifting the vessel. movement and damage to the On land the vessel may be supported on its B1 TCF-010 Vessel Lifting Diagram keels as long as the keel trailing edges are...
2-28 GENERAL CLEANING & MAINTENANCE The intention of the section is to indicate A. INTERIOR AND EXTERIOR areas that should be inspected regularly to SURFACES ensure the efficient and safe operation of the vessel. To maintain the factory new appearance of In all cases the instructions given in the the boat all fibreglass surfaces should be supplied equipment manuals must be cleaned regularly. Normal accumulations followed in order to maintain the warranty /...
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B. ACRYLIC PORTLIGHTS, WINDOWS C. VINYL, UPHOLSTERY FABRICS AND & HATCHES CARPETING 1. First rinse off with fresh water and 1. All interior vinyl, upholstered panels then wash all Portlights, windows and carpeting should be regularly and hatches with 3M™ Marine Multi- cleaned. Any spills should be cleaned Purpose Boat Soap, use a clean soft immediately...
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D. ELECTRICAL SYSTEMS Inspect Mooring cleats and fair-leads for secureness and tighten as necessary. If The batteries, terminals and cables should cleats or fair-leads are damaged or worn be inspected on a regular basis for signs of they should be replaced. damage, corrosion, cracks and electrolyte leakage. Battery terminals should be Damaged or missing cotter pins in turn- kept clean, tightly connected, greased buckles or shackles should be replaced.
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Any work being done i.e. welding on Do not mix Stainless steel and Galvanised surrounding boats will greatly increase the metals on cables, fittings, AND PINS risk of electrolysis. etc. Mixing dissimilar metals will cause rapid deterioration due to the effects of The risk of galvanic corrosion is greatly electrolysis.
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L. ANTI-FOULING N. STORAGE AND WINTERIZATION The vessel has been painted with hard If the vessel is to be taken from the water anti fouling in accordance with the and stored for any extended period then manufacturers recommended application the following must be applied. procedures. The vessel must be lifted and supported The anti-fouling should be checked on a as indicated in the relevant section of the regular basis and repaired or re-coated as owner’s manual and shown on the lifting,...
2-30 PRE-DEPARTURE CHECKLIST PRE-DEPARTURE CHECK LIST Personal Flotation Devices (PFDs) At least one Coast Guard approved PFD device per passenger A Dan Buoy with either Flag or Light fitted An additional throwable device Explain the location and use of all PFDs to passengers and crew that may be new to the vessel. Sound Producing Devices Must have a horn or whistle capable of producing a four-second blast audible for at least 1/2 mile. If a portable air horn, have a spare can of air or an alternate device. Check operation of VHF Radio Lights and Shapes All navigation lights working as required. Instrument lights working. If you intend to engage in an activity that requires a day shape, have the required shapes available Flashlight on-board. Distress Signals Accessible flares, day signals, etc., stored in a dry location. All flares within the required expiry date Inform the crew and passengers of their location and their use. Tools and Spares Basic tool box on-board.
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Fuel and Oil Check that fuel tanks are full If not, Do you have enough fuel to provide a reasonable margin of safety for your journey and return. Check the engine oil and coolant level. Bilges Check to be sure bilges are reasonably dry and that bilge pumps are operational. Clean up any spilled oil or waste in bilges so as to prevent overboard discharge. Batteries & Shore Power Are your House & Engine Batteries fully charged? Is the power on to the entire vessel? Do you have spare batteries for accessories such as a handheld radio, flashlight, portable navigational lights, etc. Have you disconnected the Shore Power Cables? Weather Forecast Did you check the weather forecast? Radio on board to receive weather updates. Docking and Anchoring Is the Anchor windlass fully operational. Two or three extra dock lines in case of unusual conditions dockside. Visually inspect the lines you use for chafe or wear. At least two fenders on-board for docking or towing if required. Documentation Have the ship’s papers, radio license, fishing permit, etc. on board. Have the chart or charts for the area you intend to cruise in, regardless of your level of local knowledge. Consumables Do you have adequate food & water on board for the intended trip. Do you have spare warm clothing & blankets available if required. Safety Do you have adequate first aid equipment on board. Have you notified anyone of you proposed destination & estimated time of return. These lists are for reference only and Robertson & Caine take no responsibility for any omissions. It is the Owner / Skippers responsibility to ensure that the vessel is fully compliant with USCG or Other Regulatory Bodies requirements applicable in the area of operation.
Owner / Skippers responsibility to ensure that Assorted electrical connectors the vessel is fully compliant with USCG or Other 10. WD-40 or Silicon Spray Regulatory Bodies requirements applicable in the area of operation. 2-31 Recommended T ools And S pare P arts L ist | 115...
2-32 RECOMMENDED ANNUAL CHECKLIST o Do a general cleaning of hull, deck and BELOW DECKS: topsides using a mild detergent o Make sure drains and scuppers are o Check, test and lubricate seacocks clear o Check condition of hoses and clamps o Clean and polish metal with a good o Make sure hoses below the waterline metal polish are securely double clamped Clean windows and hatches o Check bilges pumps for automatic and o Clean canvas, bimini and dodger manual operation o Clean interior including bilges o Check for oil in bilges find and fix leak if...
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REQUIRED RECOMMENDED o Check all exhaust fittings & pipes for leaks EQUIPMENT: o Check & tighten all exhaust hose clamps, replace if required o Check Sound signalling device for operation FRESH WATER SYSTEM: o Check distress signals and expiration date replace as necessary o Flush & clean water tanks o Check Pfd’s o Check water system and pumps for o Inspect life rings and cushions leaks and proper operation o Check fire extinguishers service and o Check hot water tanks working on both...
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CAUTION Routine inspection, service and maintenance of your vessel’s systems are vital to assure your safety, as well as for prolonging the life of your vessel. You should develop regular routines for inspecting your vessel. The items indicated above summarizes inspection, service and maintenance activities that should be conducted at the annual haul out. The interval between necessary service and or maintenance is highly variable, depending on the amount of usage, the environment your vessel is kept in, and on the severity of operating conditions. For example, corrosion of parts on boats operated in salt water proceeds much faster than the corrosion of parts on a boat operated in fresh water. The recommended annual checklist above is a guideline only, and you must reduce the time between inspections if your observations or experience indicate the need. Some items may need to be checked on an as use daily basis, others weekly, monthly or if on an extended ocean voyage during each watch period.
2-33 STANDARD NAUTICAL TERMS Abaft Toward the rear of the boat. Abeam At right angles to the boat’s keel. Adrift Loose, not on a mooring or tow-line. Not under control Aft Towards the rear or at the stern of the vessel. Aground Stuck fast on the bottom. Ahead In front of the vessel or in a forward motion. Amidships An object or area midway between the bow and the stern of the boat. Apparent Wind The wind speed felt when the boat is moving Astern Behind the vessel or the direction of travel when boat moves backwards Beam The width of the boat Boom The horizontal beam attached to the mast and the foot of the Main sail. Bulkhead Vertical Partition or wall in a boat Cleat Deck fitting on which lines may be made fast Cockpit Open space from where the boat is operated Draft The depth of water required to float the boat Even keel To be floating evenly without listing to either side Fathom Measurement equivalent to Six (6) feet.
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Keel The centreline of a boat running fore and aft at the lowest point of the hull. Knot (1) A maritime unit of speed equal to 1.15 miles per hour; (2) A term for hitches and bends in a line or rope. Lazarette Storage compartments below the deck at the stern of the boat. Lee The side of the boat that is sheltered from the wind List When the vessel inclines to port or starboard by its own means. Longitudinal Running lengthwise. Mainsheet A rope that controls the downward tension on the boom & mainsail Mast The vertical pole that’s supports the sails and rigging Mooring line A rope used for securing a boat to a mooring buoy or pier. Nav lights A set of red, green, and white lights which indicate the position of a vessel and must be shown by all vessels between dusk and dawn. Overboard Over the side of a boat. Outboard (1) From the centreline of a boat toward either the port or stbd sides (2) The seaward side of a moored boat. PFD A life preserver, Life Jacket or floating cushion. Pier A loading platform that extends at an angle from the shore. Piling Support or protection for wharves, piers, etc. Pitch (1) The vertical motion of a boat in a seaway, (2) The axial advance in inches of a propeller during one complete revolution.
Stringer Longitudinal and transverse continuous members used to provide a vessel with strength. Sump A pit or well into which water is drained. Topside The uppermost deck. Transom The structure forming the stern of a square-ended boat. Transverse Direction running across the boat. True Wind The direction & speed of the wind when the boat is not moving Underway A vessel that is not moored, docked, at anchor, or aground. Wake The disturbed water from the boat as it moves forward Water line The line of the water on the hull when the boat is afloat and at rest. Weather deck A deck with no overhead protection. Windlass A device used to raise and lower an anchor. Windward The side or direction from which the wind is blowing 2-34 DISCLAIMER This manual contains information for the operation and maintenance of your vessel, it also includes important safety information. The information in this manual is based on the manufacturing standards, quality systems and procedures used by Robertson & Caine International Yachts (Pty)Itd at the time of writing and issue of this manual.
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ITEM NO. DESCRIPTION A c or - Delta 25k - Lew ar 57425 Wi dlass Lew ar CP 3 12V 1000W - Motor Gear ox Wi dlass Lew ar CP 3 12V 1000W - Wi dlass A c or Roller A c or Roller - S all C W C ai Stopper U-Bolt - M8 x 60MM S S...
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Meas re e ts are to S a t Ce tre DETAIL A Note: A c or Rollers are SCALE 1 : 10 NOT ce tred i A c or Locker Meas re e ts are to S a t Ce tre C ai Stopper I stalled O t is ed e SECTION C...
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DRAWN: l 16, 2014 APPV'D: TITLE: B1 TCF ec Arran e ent PROD: MODEL: l 16, 2014 DWG NO. B1 TCF-01 SCALE:1:40 WEIGHT: P.O. Box 43341 Woodstock 7915 FIRST ISSUE B1001 REVISION: Tel: +27-21-4485666 SHEET 1 OF 2 MATERIAL: DATE...
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DRAWN: l 16, 2014 APPV'D: TITLE: B1 TCF ec Arran e ent PROD: MODEL: l 16, 2014 DWG NO. B1 TCF-01 SCALE:1:40 WEIGHT: P.O. Box 43341 Woodstock 7915 FIRST ISSUE B1001 REVISION: Tel: +27-21-4485666 SHEET 2 OF 2 MATERIAL: DATE...
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