Haojue HJ100T-7C 2016 User Manual
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Haojue HJ100T-7C 2016 User Manual

Haojue HJ100T-7C 2016 User Manual

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  • Page 2 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 HJ100T-7C USER’S MANUAL This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
  • Page 3 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 IMPORTANT BWARNING BREAK-IN INFORMATION FOR YOUR May endanger the safety of the rider, neglecting MOTORCYCLE this information might lead to harm and injury. The initial 500km are the most important in the life of your motorcycle.

  • Page 4: Table Of Contents

    KICK START LEVER of publication. Due to improvements or other changes, FRONT STORAGE CASE there may be some discrepancies in this manual. Haojue STORAGE CASE reserves the right to make changes at any time. PARKING STAND Please note that this manual applies to all specifications...

  • Page 5: Consumer Information

    SPARK PLUG them correctly. Use extreme caution when selecting and ENGINE OIL AND OIL STRAINER installing the accessories on your motorcycle and consult CARBURETOR your Haojue dealer if you have any questions. THROTTLE CABLE PLAY FUEL EVAPORATION POLLUTANT SYSTEM BWARNING BRAKES Improper accessories or refitting can make your...

  • Page 6: Serial Numbers Location

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 passenger. When selecting your accessories, keep in movement of the rider and may limit his or her ability mind the weight of the rider as well as the weight of the to control the motorcycle.

  • Page 7: Safe Riding Recommendation

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 SAFE RIDING RECOMMENDATION motorcycel chassis, which can be seen when the lid 1 was removed.The engine number 2 is stamped on the Motorcycle riding requires that some extra precautions be left of the crankcase.

  • Page 8: Controls

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 CONTROLS avoid accidents. BE EXTRA SAFETY CAUTIONS ON BAD ROAD LOCATION OF PARTS CONDITION Riding in bad road conditions, especially wet ones, requires extra caution. Braking distances double on rainy days. Stay off painted surface marks, manhole covers and areas in which the road appears greasy as they can be especially slippery.
  • Page 9 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 8 Rear brake switch Rear carriage 9 Front storage case Air filter Spark plug Kick start lever Storage case Main stand Front brake switch Engine oil filter Carburetor Oil collecting pipe(s) Front brake cylinder...

  • Page 10: Keys

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 KEYS BWARNING This motorcycle comes equipped Never attempt to move the motorcycle when the with a main ignition key and a spare steering is locked. one. Keep the spare key in a safe place.

  • Page 11: Left Handle Switches

    (10) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 fuel tank. You must refill as soon as possible. When the BCAUTION pointer reaches “F”, the fuel tank is full. Never wipe the dashboard with any cloth that NOTE: The level indicated by the fuel gauge may...

  • Page 12: Right Handle Switches

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (11) RIGHT HANDLE SWITCHES high beam indicator on the dashboard will also be lit. LIGHT SWITCH 1 BCAUTION “+” position The headlight, front position light, Holding the dimmer switch between “9” and “'”...

  • Page 13: Fuel Tank

    (12) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 FUEL TANK BWARNING When cleaning the motorcycle, do not directly clean its electric parts, particularly its handle switch. BWARNING 1Fuel level 2Fuel tank Do not use the electric start function and the kick lever function at the same time.

  • Page 14: Kick Start Lever

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (13) BWARNING BWARNING Never fill the fuel above the bottom of the filler Do not use the electric starter and the kick start neck. Fuel and fuel vapor are highly flammable and lever at the same time.

  • Page 15: Storage Case

    (14) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 PARKING STAND STORAGE CASE The motorcycle is equipped with both a main stand and a side stand. Main stand 1 To support the motorcycle with the main stand, tread on the main stand 1 rod, hold the steering handlebar The storage case is under the saddle.

  • Page 16: Load

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (15) LOAD FUEL AND OIL RECOMMENDATIONS • The load in the front storage case must not exceed 1.5kg. FUEL OCTANE RATING • The load in the hook up of the Use nonleaded gasoline with an octane rating of 90 or storage case must not exceed higher.

  • Page 17: Gear Oil

    (16) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 BREAK-IN NOTE: Dispose of waste engine oil properly to avoid environmental contamination. We suggest you to collect Correctly breaking in the motorcycle can improve its life, the waste oil in a sealed container and take it to a nearby and at the same time fully bring out the performance recycling facility.
  • Page 18 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (17) engine. BWARNING Failure to perform break-in of the tires could cause tire slip and loss of control. Use extra care when riding on new tires. Perform proper break-in of the tires as described in this section and avoid hard acceleration, hard cornering, and hard braking for the first 160 km.

  • Page 19: Inspection Before Riding

    (18) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 INSPECTION BEFORE RIDING Item Key points Lights headlight, tail/brake lights, Please check the following items carefully before riding. dashboard lights, turning lights, and Never neglect the importance of these checks. All checks front position light can be lit up and necessary repairs must be completed before riding.

  • Page 20: Riding Tip

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (19) RIDING TIP BWARNING BWARNING Crosswinds usually exist at tunnel exits or valleys or when big vehicles overtake. Drive calmly and at If this is your first ride on a motorcycle of this reduced speed at these times.
  • Page 21 (20) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 kick lever (omit the first step in the case of the kick BWARNING lever). Exhaust contains carbon monoxide, 4. Keep the engine running until fully warmed up after dangerous gas that is difficult to defect because startup.

  • Page 22: Starting Off

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (21) STARTING OFF BWARNING BWARNING Sometimes the rear wheel is rotating after starting engine, it is normal. Due to rotate speed of the Riding this motorcycle excessive speed engine is higher, please pay attention to security.

  • Page 23: Stopping And Parking

    (22) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 STOPPING AND PARKING BWARNING 1. Twist the throttle grip away from you to close the Put on a safety helmet, safety goggles and high- throttle completely. visibility clothes before riding. 2. Apply the front and rear brakes evenly and at the same time, force to slow down until stopping.
  • Page 24 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (23) BWARNING BWARNING Inexperienced riders tend to underutilize the front The muffler will be very hot when the engine is brake. This can cause excessive stopping distance running or shortly after it is shut down. Do not and lead to a collision.

  • Page 25: Inspection And Maintenance

    Ask your Haojue dealer or a qualified mechanic to do the maintenance items marked with an asterisk “*”. You may perform the unmarked maintenance items by referring to the instructions in this section, if you have mechanical experience. If you are not sure how to do any of the jobs, have your Haojue dealer to do the maintenance.

  • Page 26: Routine Maintenance Inspection Table

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (25) ROUTINE MAINTENANCE INSPECTION TABLE Interval km Initial 1000 Every 3000 Every 6000 Interval km Initial 1000 Every 3000 Every 6000 Items Month Initial 3 Every 6 Every 12 Items Month Initial 3...

  • Page 27: Regular Lubrication Table

    (26) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 REGULAR LUBRICATION TABLE with “+” in the table indicate the replacement (or Interval Every 6000 km Every 12,000 km inspection, cleaning) interval, which can be adjusted Items or 6 months or 12 months properly according to the road condition.

  • Page 28: Battery

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (27) BATTERY BWARNING BWARNING Batteries contain toxic substance including sulfuric acid and lead. They could have potential Battery posts, terminals, and related accessories negative consequences for the environment and contain lead and lead compounds. Lead is harmful human health.

  • Page 29: Air Cleaner

    (28) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 Battery installation dusty, wet or muddy conditions, you will need to check the 1. Install the battery in the reverse order of removal. filter much more frequently. Use the following procedure to remove the filter and check it.
  • Page 30 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (29) in position and is sealing properly. BCAUTION If riding in dusty conditions, make the inspection and replacement intervals for the air filter element The air filter inside the air cleaner, the air cleaner is close shorter;...

  • Page 31: Spark Plug

    NOTE: When air is very humid, properly increase the BCAUTION inspection frequency. Use one spark plug listed below or equivalent. Consult your Haojue dealer or a qualified mechanic SPARK PLUG if you are not sure which spark plug is correct for Spark plug inspection your type of usage.

  • Page 32: Haojue Hj100T-7C 99011H79030H000 V01 Export Chinese 2016

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (31) Remarks Spark plug installation If the standard spark plug is apt to get wet, BCAUTION CR5HSA replace with this plug. CR6HSA Standard. A cross-threaded or over-tightened spark plug will If the standard spark plug is apt to overheat, damage the aluminum threads of the cylinder head.

  • Page 33: Engine Oil And Oil Strainer

    (32) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 Inspect the engine oil level following the steps below. BCAUTION 1. Stop the engine and support it on a flat ground with The standard spark plug for application on the the help of the main stand.
  • Page 34 Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (33) help of the main stand. BCAUTION 2. Remove the engine oil dipstick 1. It is suggested to replace the seal rings when the 3. Place a drain pan below the engine. Dismantle the engine oil filter element is replaced.

  • Page 35: Carburetor

    (34) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 revolving speed between 1600–1800 rpm. BCAUTION BCAUTION Carefully inspect whether the engine parts that have been dismantled and installed again suffer Adjustment the engine idle speed should be done any oil leakage.

  • Page 36: Brakes

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (35) BRAKES check the items below at an regular interval (every 3,000 kilometers or every 6 months). The front wheel of motorcycle uses a hydraulic disc 1. Check every pipe joint for reliability.
  • Page 37 (36) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 FRONT BRAKE (DISC BRAKE) BWARNING BCAUTION The use of any fluid except DOT3 brake fluid from a sealed container can damage the brake system and The disc braking system realizes high-pressure lead to an accident.
  • Page 38 If you need to replace brake disk or brake pads, have your Haojue dealer do these works. Inspect and maintain the brake disk and brake pads as recommended.

  • Page 39: Tires

    (38) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 Tire pressure Wear limit of rear brake Under normal temperature, test the tire pressure by using There is a wear limit mark on a tire pressure gauge, set the pressure base on the the rear brake of the motorcycle.

  • Page 40: Light And Signal

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (39) Check the damage 3 (punctures or fractures) on the tire Replacement of bulbs The rated power of each bulb is shown in the latter content surface visually. As surface damage may impede driving of “specifications”.

  • Page 41: Fuse

    (40) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 1 Headlight Horn 2 Front position light 3 Front turn lights (left one and right one) Never adjust 4 Rear turn lights (left one and right one) 5 Tail light/brake light Adjustment of headlight beam...

  • Page 42: Troubleshooting

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (41) TROUBLESHOOTING BCAUTION If the engine fails to start, please check the following to Please be advised to select fuses with correct help determine the cause. rated current (15A), never use substitutes, such 1.

  • Page 43: Transportation

    (42) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 TRANSPORTATION BWARNING Before the motorcycle is transported, drain the fuel in it Do not fix the spark plug near the spark plug hole because it is highly combustible and tends to explode in for inspection, because combustible mixed gas is certain conditions.

  • Page 44: Storage

    Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (43) STORAGE manual. Exterior If the motorcycle is kept out of service in winter or any • Spray all rubber parts with a rubber protective agent. other seasons, it should be maintained using proper •...

  • Page 45: Notice Of Battery Usage

    (44) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 NOTICE OF BATTERY USAGE of storage, 3–5 hour charging is necessary. 1.2 Installation 1. ACTIVATION OF NEW BATTERY 1.1 Adding electrolyte 1.2.1 Connect positive terminals “+” (with a red mark) first and then negative terminals “-”. Note: please note that 1.1.1 Check outer appearance of battery.
  • Page 46 3.4 Keep electrolyte out of the reach of children. 3.5 Installation of anti-burglar alarm will also affect the battery. It is suggested to use an anti-burglar alarm recommended by Haojue, other alarms may lead to Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 (45)

  • Page 47: Table Of Specifications

    (46) Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30 TABLE OF SPECIFICATIONS Riding Turn diameter 3.95m Size and weight Front tire 90/90-10 50J Length 1790mm Rear tire 90/90-10 50J Width 660mm Electrical system Height 1070mm Ignition method Inductance discharge ignition Wheelbase...

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