Kuhnke FIO (V2) Manual
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Kuhnke FIO (V2) Manual

Kendrion kuhnke automation gmbh ethercat i/o modules in ip20
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Instruction Manual
Kendrion Kuhnke Automation GmbH
Manual
Kuhnke FIO (V2)
EtherCAT I/O modules in IP20
E 747-1 GB
11/25/2016

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Summary of Contents for Kuhnke FIO (V2)

  • Page 1 Instruction Manual Kendrion Kuhnke Automation GmbH Manual Kuhnke FIO (V2) EtherCAT I/O modules in IP20 E 747-1 GB 11/25/2016...

  • Page 2: Table Of Contents

    1.3.8 Electromagnetic Compatibility ....................10 2 Introduction ............................13 EtherCAT® — Ethernet Control Automation Technology ............13 Kuhnke FIO (Fast Input Output) ....................13 Kuhnke FIO — Ventura FIO ....................14 3 System Description ..........................15 General conditions of use ....................... 15 Mechanical Design ........................
  • Page 3 Kendrion Kuhnke Automation GmbH Table of Contents 4.3.1 Terminals ..........................27 4.3.2 Status LEDs .......................... 27 4.3.3 Function ..........................28 4.3.4 Technical data ........................28 DI16/DO16 ..........................29 4.4.1 Terminals ..........................29 4.4.2 Status LEDs .......................... 29 4.4.3 Function ..........................30 4.4.4 Technical Data ........................
  • Page 4 4.16.1 Terminals ..........................77 4.16.2 Status LEDs ........................77 4.16.3 Function ..........................78 4.16.4 Function 694 442 02 Kuhnke FIO AO4 12Bit ..............79 4.16.5 Function 694 442 52 Kuhnke FIO AO4 16Bit ..............81 4.16.6 Technical data ........................86 4.17...
  • Page 5 Kendrion Kuhnke Automation GmbH Table of Contents 4.21.4 Function 694 443 57 Kuhnke FIO AI4-Pt/Ni/TC ..............123 4.21.5 Technical data ........................130 4.22 AI8- Pt/Ni/TC ........................131 4.22.1 Terminals ........................... 131 4.22.2 Status LEDs ........................131 4.22.3 Function ..........................132 4.22.4 Function 694 443 58 Kuhnke FIO AI8-Pt/Ni/TC ..............

  • Page 6: Preface

    - on whatever grounds - are excluded, except in instances of deliberate intent or gross negligence on our part. 1.2.3 Terms of Delivery The general conditions of sales and service of Kendrion Kuhnke Automation GmbH shall apply. 1.2.4 Copyright © Kendrion Kuhnke Automation GmbH...

  • Page 7: Warranty

    CODESYS V3 is a product of 3S-Smart Software GmbH. 1.2.5 Warranty Warranty is subject to the provisions of the conditions of sale of Kendrion Kuhnke Automation GmbH or any contractual agreements between the parties. Structure and goal of the manual Kuhnke FIO are EtherCAT slave IO modules.

  • Page 8: Reliability, Safety

    1.3.1 Intended Use For reasons of personal safety and to avoid material damages when working with or handling this Kuhnke product, you are advised to take heed of the notes and information contained in this instruction manual. 1.3.2 Target Group of the Instruction Manual This instruction manual contains all information necessary for the use of the described product (control device, control terminal, software, etc.) according to instructions.

  • Page 9: Hazard And Other Warnings

    Kendrion Kuhnke Automation GmbH Preface 1.3.5 Hazard and other Warnings Despite the actions described in section 1.3.4, the occurrence of faults or errors in electronic control units - even if most highly improbable - must be taken into consideration. Please pay particular attention to the additional notices which we have marked by symbols throughout this instruction manual.

  • Page 10: Electromagnetic Compatibility

    This applies to section 8 (Admissible deviations when working on parts) in particular.  Spare parts: Only use parts approved of by Kuhnke. Only genuine Kuhnke modules must be used in modular controllers. ...
  • Page 11 Kendrion Kuhnke Automation GmbH Preface Information Refer to IEC 61131-4, User's Guideline, for general installation instructions to be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels. Interference Emission Interfering emission of electromagnetic fields, HF...
  • Page 12 Kendrion Kuhnke Automation GmbH Preface Contamination Use suitable casings to avoid possible negative influences due to humidity, corrosive gas, liquid or conducting dust. Impact and Vibration Consider possible influences caused by motors, compressors, transfer lines, presses, ramming machines and vehicles.

  • Page 13: Introduction

    2.2 Kuhnke FIO (Fast Input Output) Kuhnke FIO is a system of I/O modules for connecting the process signals to an EtherCAT network. Kuhnke FIO consists of the Ventura FIO bus coupler and a range of Ventura FIO I/O modules.

  • Page 14: Kuhnke Fio - Ventura Fio

    Ventura FIO modules are controlled via a broad process image. For Kuhnke FIO modules with controllers such as the analog modules are offered both to the Ventura FIO modules compatible versions with process image control, as well as variants with object control CoE (CAN over EtherCAT).

  • Page 15: System Description

    This section describes the general characteristics of Kuhnke FIO modules which are important for the installation, wiring and troubleshooting. You can find an overview of the system properties of Kuhnke FIO in section 7.1.1 on page 153. The specific characteristics of the individual modules will be presented in chapter 4.

  • Page 16: Installation

    Kendrion Kuhnke Automation GmbH System description Attach cable shield here M3x5 bolt connection Connect DIN rail with operative earth Figure 3: Aluminium profile Earth wires should be short and have a large surface (copper mesh). Further details has site http://en.wikipedia.org/wiki/Ground_(electricity) 3.2.2 Installation...
  • Page 17 (bus coupler or controller). Make sure that you note the maximum bus load of the head module. Kuhnke FIO Safety I/O shall be arranged directly next to the head module. 3.2.2.3 To snap on a single module 1.

  • Page 18: System Power Supply

    Stripping length [mm] / sleeve length [mm] NOTE The power supply lines may not be connected by one supply terminal of the Kuhnke FIO to the next. In order to ensure trouble-free operation, the supply lines must be routed in star formation with the shortest possible lines from a central supply terminal to Kuhnke FIO.

  • Page 19: Bus Coupler

    Kendrion Kuhnke Automation GmbH System description 3.3.2 Bus coupler A 2-pin plug-in terminal block with screw flange is used to connect the system supply to the bus coupler. Since the bus coupler supplies power to both the E-bus and the logic circuits of the I/O modules, its power consumption depends on the number of I/O modules connected.
  • Page 20 Kendrion Kuhnke Automation GmbH System description Here however, note the following: Outputs must not be supplied reverse, when the power supply of the outputs is switched. This is the case if the system continues to be supplied with power. Outputs that are set forth by the program can be supplied via the protection diode of a reverse supplied output and in this way set the switch off function for these outputs overridden.

  • Page 21: Status Leds

    Kendrion Kuhnke Automation GmbH System description 3.4 Status LEDs 3.4.1 LED "EtherCAT Run" An LED labeled "EtherCAT Run" is located on both the bus coupler and the I/O modules. It indicates the state of the EtherCAT ASIC. State LED flash code...

  • Page 22: Modules

    Kendrion Kuhnke Automation GmbH Bus coupler 4 Modules 4.1 Bus Coupler The Ventura FIO bus coupler Converts the physical transfer technology (twisted pair) to LVDS (E-bus) and gene rates the system Voltages required by the LVDS modules. The standard 100 Base Tx lines used for office communications network connect to the one side, de Ventura FIO I / O modules for the process signals connect to the other.

  • Page 23: Function

    Kendrion Kuhnke Automation GmbH Bus coupler 4.1.2.2 LED "In L/A", LED "Out L/A" "In L/A"-LED and "Out L/A"-LED indicate the physical state of the Ethernets port they are allocated to. (Link/Activity State LED flash code Explanation Not connected No Ethernet connection...

  • Page 24: Bus Coupler Di16/Do16

    The Kuhnke FIO bus coupler DI16/DO16 is an EtherCAT IO module that combines the functionalities of the existing single modules Kuhnke FIO bus coupler and Kuhnke FIO DI16/DO16 into one device. It is designed with a reduced E-bus supply of 2A specifically for use in smaller module blocks. In...

  • Page 25: Status Leds

    Kendrion Kuhnke Automation GmbH Bus coupler DI16/DO16 4.2.2 Status LEDs 4.2.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT-ASIC. State LED flash code Explanation Init Initialization, no data exchange Pre-Op Off/green, 1:1 Pre-operational, no data exchange...

  • Page 26: Function

    Kendrion Kuhnke Automation GmbH Bus coupler DI16/DO16 4.2.3 Function See page 24 4.2.3.1 Module status State Explanation U24_Load BOOL Undervoltage (Supply < 19,2V) U24_Logic BOOL Undervoltage (Supply < 19,2V) ShortcutOutput BOOL Short circuit on a digital output 4.2.4 Technical Data Function ............

  • Page 27: Di8/Do8

    Kendrion Kuhnke Automation GmbH DI8/DO8 4.3 DI8/DO8 Figure 13: I/O connection Figure 14: Front view I/O-module DI8/DO8 4.3.1 Terminals Power supply to module I/Os 24 VDC 4.3.2 Status LEDs 4.3.2.1 "EtherCAT Run" LED The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC.

  • Page 28: Function

    Connector E-Bus ........... 10-pin system plug in side wall End module ........... not required Power supply ..........24 VDC -20% +25% E-bus load............135mA Part no. Kuhnke FIO DI8/DO8 5ms/0.5A ....694.450.04 Kuhnke FIO DI8/DO8 1ms/0.5A ....694.450.05 Approvals: ............(E 747-1 GB) 11/25/2016...

  • Page 29: Di16/Do16

    Kendrion Kuhnke Automation GmbH DI16/DO16 4.4 DI16/DO16 Figure 15: I/O connection Figure 16: Front view I/O-Modul DI16/DO16 4.4.1 Terminals Power supply to module I/Os 24 V DC Connect L+ to both L+ terminals if the total current exceeds the 6A limit.

  • Page 30: Function

    Connector E-Bus ........... 10-pin system plug in side wall End module ........... not required Power supply ..........24V DC -20% +25% E-bus load............135mA Part no Kuhnke FIO DI16/DO16 5ms/0.5A ....694.450.01 Kuhnke FIO DI16/DO16 1ms/0.5A ....694.450.03 Approvals: ............(E 747-1 GB) 11/25/2016...

  • Page 31: Di16/Do8

    Kendrion Kuhnke Automation GmbH DI16/DO8 4.5 DI16/DO8 Figure 17: I/O connection Figure 18: Front view I/O-Modul DI16/DO8 4.5.1 Terminals Power supply to module I/Os 24 V DC Connect L+ to both L+ terminals if the total current exceeds the 6A limit.

  • Page 32: Function

    Kendrion Kuhnke Automation GmbH DI16/DO8 4.5.2.3 LED "Power" The LED labeled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok The module is not monitored for low voltage states.

  • Page 33: Di16/Do16 Ls (Low Side)

    Kendrion Kuhnke Automation GmbH DI16/DO16 LS 4.6 DI16/DO16 LS (Low side) Figure 19: I/O connection Figure 20: Front view I/O-Modul DI16/DO16 LS 4.6.1 Terminals Power supply to module I/Os 24 V DC Connect L- to both L- terminals if the total current exceeds the 6A limit.

  • Page 34: Function

    Kendrion Kuhnke Automation GmbH DI16/DO16 LS 4.6.2.4 LEDs "Channel" State Explanation Green, on Input signal Low (TRUE) / output enabled Input signal High (FALSE) / output disabled 4.6.3 Function The DI16/DO16 LS module features 16 digital low-side inputs and 16 digital low-side outputs.

  • Page 35: Terminals

    Kendrion Kuhnke Automation GmbH DI32 4.7 DI32 Figure 21: I/O connection Figure 22: Front view I/O-Modul DI32 4.7.1 Terminals Power supply to module I/Os 4.7.2 Status LEDs 4.7.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC.

  • Page 36: Function

    Baud rate ............100 Mbit/s Connector E-Bus ........... 10-pin system plug in side wall End module ........... not required Power supply ..........24V DC -20% +25% E-bus load............85mA Part no Kuhnke FIO DI32, 1ms ........694.451.02 Approvals: ............(E 747-1 GB) 11/25/2016...

  • Page 37: Terminals

    Kendrion Kuhnke Automation GmbH DI16 4.8 DI16 Figure 23: I/O connection Figure 24: Front view I/O-Modul DI16 4.8.1 Terminals Power supply to module I/Os 4.8.2 Status LEDs 4.8.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC.

  • Page 38: Function

    Baud rate ............100 Mbit/s Connector E-Bus ........... 10-pin system plug in side wall End module ........... not required Power supply ..........24V DC -20% +25% E-bus load............100mA Part no Kuhnke FIO DI16, 1ms ........694.451.03 Approvals: ............(E 747-1 GB) 11/25/2016...

  • Page 39: Terminals

    Kendrion Kuhnke Automation GmbH DO16 4.9 DO16 Figure 25: I/O connection Figure 26: Front view I/O-Modul DO16 4.9.1 Terminals Power supply to module I/Os 24 V DC 4.9.2 Status LEDs 4.9.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC.

  • Page 40: Function

    Kendrion Kuhnke Automation GmbH DO16 4.9.2.3 LED "Power" The LED labeled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok The module is not monitored for low voltage states.

  • Page 41: Terminals

    Kendrion Kuhnke Automation GmbH 4.10 DO8 Figure 28: I/O connection Figure 27: Front view Relay-Modul DO8 4.10.1 Terminals Power supply to module I/Os 24 V DC 4.10.2 Status LEDs 4.10.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC.

  • Page 42: Function

    Kendrion Kuhnke Automation GmbH 4.10.2.3 LED "Power" The LED labeled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok The module is not monitored for low voltage states.

  • Page 43: Do8 Relay No 24V

    Kendrion Kuhnke Automation GmbH DO8 Relay NO 24V 4.11 DO8 Relay NO 24V Figure 29: I/O connection Figure 30: Front view I/O-Module DO8 Relay NO 24V 4.11.1 Terminals Power supply to module I/Os 24 V DC 4.11.2 Status LEDs 4.11.2.1 LED "EtherCAT Run"...

  • Page 44: Function

    Kendrion Kuhnke Automation GmbH DO8 Relay NO 24V 4.11.2.4 LEDs "Channel" State Explanation Green, on Output enabled Output disabled 4.11.3 Function The DO8 Relay NO 24V module has 8 relay outputs. 4.11.3.1 Variable Variable Data type Explanation DigitalOutputn BOOL Digital output (n=0...7)

  • Page 45: Do8 Relay No 230 Vac

    Kendrion Kuhnke Automation GmbH DO8 Relay NO 230 VAC 4.12 DO8 Relay NO 230 VAC Figure 31: I/O connection Figure 32: Front view I/O-Modul DO8 Relay NO 230VAC 4.12.1 Terminals Power supply to module I/Os 24 V DC 4.12.2 Status LEDs 4.12.2.1 LED "EtherCAT Run"...

  • Page 46: Function

    Kendrion Kuhnke Automation GmbH DO8 Relay NO 230 VAC 4.12.2.4 LEDs "Channel" State Explanation Green, on Output enabled Output disabled 4.12.3 Function The DO8 Relay NO 24V module has 8 relay outputs. 4.12.3.1 Variable Variable Data type Explanation DigitalOutputn BOOL Digital output (n=0...7)

  • Page 47: Counterposi2 5V, Counter2 5V

    Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13 CounterPosi2 5V, Counter2 5V Figure 33: Pinning Counter/Posi2 Figure 34: Front view of the Counter2 module Figure 35: Pinning Counter2 Figure 36: Front view of the Counter2 module 4.13.1 Terminals Signal Explanation 0..3 In_0..3...

  • Page 48: Status Leds

    Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.2 Status LEDs 4.13.2.1 LED "EtherCAT" The LED labeled "EtherCAT" indicates the state of the EtherCAT ASIC. State LED flash code Explanation Init Initialization, no data exchange Pre-Op Off/green, 1:1 Pre-operational, no data exchange...

  • Page 49: Function

    Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.3 Function The module Counter2 has 2 identical channels. Each channel has terminals for 1 encoder and 4 digital inputs and 1 digital output. The Counter/Posi2 module has 1 additional analog output. There are structured groups of variables for: 1.
  • Page 50 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 With this method time-synchronous functions for digital inputs and digital outputs for several modules in 1 EtherCAT network are possible. See also beginning at page 54Zähler 1 Eingangsflanken-Zeitstempel (Counter 1 Input Edge Timestamp) and Ausgangsverzögerung (Output Set Delay) (in preparation).
  • Page 51 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.3.3.1 Zähler 1 Optionen (Counter 1 Options) The module offers you different options for the operation of Counter 1. The options are set in the module with the help of the control bit "SetOptions_1"...
  • Page 52 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.3.3.3 Zähler 1 Status (Counter 1 State) The status variables indicate the status of the counter. This concerns • the appearance of events and • the indication of the execution of settings. Variable Data type...
  • Page 53 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 Variable Data type Explanation Selection which value of counter1 shall be displayed in the variable "SelectedValue": none Vergleichswert (Compare value) Vorwahlwert (Preset value) Select_1 UINT Endwert (Max value) (Default:2.147.483.647) Fangwert (Capture value) Counter pulses/second...
  • Page 54 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.3.5 Digital I/Os 4.13.3.5.1 Zahler 1 Digitale Eingänge (Counter 1 Digital Inputs) The variables indicate the status of the digital inputs. Variable Data type Explanation Input_0_0 BOOL Digital Input 0 Input_0_1 BOOL Digital Input 1...
  • Page 55 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 in frame-synchronous mode: The time from the last frame-interrupt to the status change of the input is stored in the time stamp and sent in the following frame to the EtherCAT master. Frame-Interrupts Digital Input...
  • Page 56 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.3.5.3 Digitale Ausgänge (Digital Outputs) The variables indicate the status of the digital outputs. Variable Data type Explanation Output_0_0 BOOL Digital Output 0 (Sets the output) 4.13.3.5.4 Ausgangsverzögerung (Output Set Delay) (in preparation) This variable defines the time, when the output is set.
  • Page 57 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 Digital Output Frame Variable Output set delay TRUE Output set delay (n) FALSE Output set delay (n+1) 4.13.3.6 Analoge Ausgänge (Analog Outputs) (Counter/Posi2 5V only) The variables define the Voltage of the analog outputs.

  • Page 58: Examples

    Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.4 Examples 4.13.4.1 Enable Counter The counter is active, when the variable " EnableCounter_1" is TRUE. Term2_EnableCounter_1:=TRUE; (*Release of the counter*) Term2_Counting_1; (*TRUE, if counter is enabled*) Term2_Clockwise_1; (*Count direction, TRUE, when up*) 4.13.4.2 Counter Set/ Clear Copying the contents of "SetValue_1"...
  • Page 59 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 bInit:=FALSE; END_CASE END_IF 4.13.4.4 Set Preset Value Copying the value of "SetValue_1" into the preset value is executed by a rising edge to "SetPreset_1". The execution is indicated by "PresetSet_1=TRUE". If " SetPreset_1" is reset (FALSE) again, " PresetSet_1" becomes also again FALSE.
  • Page 60 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.4.7 Operating as A-B-Ref-Counter or Event Counter (See also page 51: Zähler 1 Optionen (Counter 1 Options)) The counter can be operated as A, B, Ref -Counter with self detection of the direction or as event counter. The selection is done by the variable "...
  • Page 61 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 (*1. Initializing: Enabling of the counter and setting of the preset value*) IF bInit THEN CASE StepInit OF (*Selecing of the options and setting them by a rising edge v. "Set_Options"*) Term2_EnableCounter_1:=TRUE; Term2_SetValue_1:=2000; Term2_SetPreset_1:=TRUE;...
  • Page 62 Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.4.10 Capture A falling edge at the Digital Input 1can be used as trigger in order to save the current counter value (capture). You get a message in the status bit "Captured_1" that a capture event has appeared.

  • Page 63: Technical Data

    Kendrion Kuhnke Automation GmbH Counter/Posi2, Counter2 4.13.5 Technical Data Counter2 5V Encoder ............2 A, B, Ref Encoder type ..........RS422, 5V, 24VDC Count rate ............RS422: 200kHz 24V: 200kHz* * for >25kHz not used Encoder signals must be connected to +5V Digital Inputs ..........

  • Page 64: Extender 2 Port

    Extender, 2 Port 4.14 Extender 2 Port The purpose of the Kuhnke FIO Extender is the extension of a Kuhnke FIO block or a Kuhnke FIO Control (Embedded PC) by an EtherCAT slave, which has a standard 100 base TX connection.

  • Page 65: Status Leds

    Kendrion Kuhnke Automation GmbH Extender, 2 Port 4.14.2 Status LEDs 4.14.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC. State LED flash code Explanation Init Initialization, no data exchange Pre-Op Off/green, 1:1 Pre-operational, no data exchange...

  • Page 66: Technical Data

    Kendrion Kuhnke Automation GmbH Extender, 2 Port 4.14.4 Technical data Function ............Extension of a Kuhnke FIO block resp. a Kuhnke FIO Control (Embedded PC). Transformation of transmission physics from LVDS (E-Bus) to 100Base-TX. Controller ............ASIC ET1100 Baud rate ............100Mbit/s Cable .............

  • Page 67: Mix 02

    Kendrion Kuhnke Automation GmbH Mix 02 4.15 MIX 02 Figure 39: I/O connection Figure 40: Front view I/O-Modul MIX 02 4.15.1 Terminals 4.15.1.1 IO-Connector 36-pole, male Side Signal Meaning 0..15 DO8..DO23 Digital Outputs 8..23 left 16, 17 +24VDC, 0V Module supply CPU 0..7...

  • Page 68: Status Leds

    Kendrion Kuhnke Automation GmbH Mix 02 4.15.1.2 RS484-Port Figure 41: Molex Micro Fit 4- pole male Pin Signal Explanation DGND Data ground potential (reference to TxD/RxD) Ground potential RxD/TxD-P Data+ RxD/TxD-N Data- 4.15.2 Status LEDs 4.15.2.1 LED "RN" The LED labeled "Run" indicates the state of the EtherCAT-ASICs.

  • Page 69: Function (Coe-Variant)

    Kendrion Kuhnke Automation GmbH Mix 02 4.15.3 Function (CoE-variant) The module has 4 MIX 02 interruptible digital inputs (can be used as a counter), 4 analog inputs (can be used as digital inputs) and 24 digital outputs. Access to the IOs and the module status takes place via Process Data Objects, which are reflected in the control program of the EtherCAT master in variables.
  • Page 70 Kendrion Kuhnke Automation GmbH Mix 02 4.15.3.1 Inputs In the Inputs group, see the following input values: Variable Data type Meaning Status word Bit0 RS485 Receive data available Bit1 RS485 Receive data overflow Bit2 Short circuit (overload) outputs StateWord UINT...
  • Page 71 Kendrion Kuhnke Automation GmbH Mix 02 4.15.3.4 AnalogIn2 In the AnalogIn2 group, see the following input values: Variable Data type Meaning AnalogIn2_Sample0 UINT Analog Input 2, Sample n AnalogIn2_Sample1 UINT Analog Input 2, Sample n+1 AnalogIn2_Sample2 UINT Analog Input 2, Sample n+2...
  • Page 72 Kendrion Kuhnke Automation GmbH Mix 02 DigitalOutput23 BOOL Digital Output 23 DigitalOutput24 BOOL Digital Output 24 4.15.3.7 Object directory Index Name Type Default Access 1000 Device Type UINT32 0xF0191 1008 Device Name String MIX 02 1009 Hardware Version String 100A...
  • Page 73 Kendrion Kuhnke Automation GmbH Mix 02 4.15.3.8 Analog Inputs / Oversampling The samples of the analog inputs are cyclically determined on the module and provided in variables for pickup by the EtherCAT master. For the evaluation of an analog value pattern both the cycle time of the analog conversions and the EtherCAT cycle play a role.
  • Page 74 Kendrion Kuhnke Automation GmbH Mix 02 The Sync0 is triggered every 1ms. The analog values are therefore measured every millisecond and copied to the process image in Sample 0. Sample1-4 remains empty. The SampleCycleCounter is incremented after 2ms. 4.15.3.9 Rs485...
  • Page 75 Kendrion Kuhnke Automation GmbH Mix 02 Timeliness of analog values in the EtherCAT master: Look at the EtherCAT cycle for the assessment of the timeliness of the measured values in the EtherCAT master. From the perspective of this module would be 1..5ms ideal EtherCAT cycle settings.

  • Page 76: Technical Data

    Kendrion Kuhnke Automation GmbH Mix 02 4.15.4 Technical data Digital inputs ..........4 (8) DI0...3 ............1ms DI4 ............0,1ms DI5..7 ............0,001ms Counter (DI5) ..........500kHz (up to 1 MHz)3 Digital outputs ..........24 DO0..7: 0.5A DO8..23: 0,1A Analog Inputs ..........4 x 0..10V Resolution ............

  • Page 77: Ao4-U/I

    Kendrion Kuhnke Automation GmbH AO4-U/I 4.16 AO4-U/I Channel0 Channel1 Channel2 Channel3 Figure 42: I/O connection Figure 43: Front view I/O-module AO4 4.16.1 Terminals Power supply to module I/Os 24 V DC 4.16.2 Status LEDs 4.16.2.1 LED "EtherCAT Run" The LED labeled "EtherCAT Run" indicates the state of the EtherCAT ASIC.

  • Page 78: Function

    Kendrion Kuhnke Automation GmbH AO4-U/I 4.16.2.3 LED "Power" The LED labeled "Power" indicates the state of the I/O module's I/O power supply. State LED flash code Explanation Green, on 24 VDC supply ok 24 VDC supply not ok 4.16.2.4 LEDs "Channel"...

  • Page 79: Function 694 442 02 Kuhnke Fio Ao4 12Bit

    Kendrion Kuhnke Automation GmbH AO4-U/I 4.16.4 Function 694 442 02 Kuhnke FIO AO4 12Bit 4.16.4.1 Note The module 694 442 02 Kuhnke FIO AO4 12Bit is the compatible successor (exceptions see below) of the module 694 442 02 Ventura FIO AO4 12Bit.
  • Page 80 Kendrion Kuhnke Automation GmbH AO4-U/I 4.16.4.5 Module state The following module states are indicated: Variable Data type Explanation Shortcut BOOL Short circuit (not used) Undervoltage BOOL Low voltage (supplied power < 19.2V) Watchdog BOOL module internal watchdog EtherCAT_Error BOOL Configuration error or watchdog control...

  • Page 81: Function 694 442 52 Kuhnke Fio Ao4 16Bit

    AO4-U/I 4.16.5 Function 694 442 52 Kuhnke FIO AO4 16Bit 4.16.5.1 Note The module 694 442 52 Kuhnke FIO AO4 16Bit is the not compatible successor of the module 694 442 02 Ventura FIO AO4 12Bit. The module is ETG-conform.
  • Page 82 Kendrion Kuhnke Automation GmbH AO4-U/I For information and settings Service data objects are designed. Settings for AO4 16bit module, such as the properties of the individual outputs can be made in the configurator already offline. These are then executed by the EtherCAT master at startup.
  • Page 83 Kendrion Kuhnke Automation GmbH AO4-U/I 4.16.5.2 StateWord Im Statuswort finden Sie die Meldungen über den Zustand des Moduls: Name Explanation ResetErrorAck Acknowledge of "Reset Error" in Module Control Undervoltage24 Undervoltage 24V supply EtherCATError Sync Manager Watchdog ConfigError Sync Manager quantity structure does not match...
  • Page 84 Kendrion Kuhnke Automation GmbH AO4-U/I 4.16.5.5 Object dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0xF0191 1001 Error Register UINT8 1008 Device Name String 1009 Hardware Version String 1.00 100A Software Version String 1.00 1018 Identity Object...
  • Page 85 Kendrion Kuhnke Automation GmbH AO4-U/I 2003, 1 Active on Undervoltage 24 BOOL FALSE 2003, 1 Active on EtherCAT Watchdog Error BOOL FALSE 2004 ErrorBehavior Output 3 Array 2004, 0 Number of Entries UINT8 2004, 1 Active on Undervoltage 24 BOOL...

  • Page 86: Technical Data

    Kendrion Kuhnke Automation GmbH AO4-U/I 4.16.6 Technical data Analog Outputs ..........4 Resolution ............16 Bit, 12 Bit Output rate ............. 16 Bit: SM-/DC-synchronous, 12 Bit: Free run Basic error ............. ±0.2% Temperature error ......... ±0.005%/K Destroy limit against voltage from outside ..15V Voltage: Measuring range ..........

  • Page 87: Ai4/8-U

    Kendrion Kuhnke Automation GmbH AI4/8-U 4.17 AI4/8-U Figure 45: I/O connection Figure 46: Front view I/O-module AI4/8-U 4.17.1 Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analog wires  section 3.2.1 4.17.2 Status LEDs...

  • Page 88: Function

    Kendrion Kuhnke Automation GmbH AI4/8-U 4.17.2.2 LEDs "Channel" The LEDs labeled "Channel" indicate the state of the respective channel. State LED flash code Explanation Green, on Channel enabled Channel disabled 4.17.3 Function The AI4/8-U module has 8 analogue inputs. If signal lines are single-ended (measured against earth, L-), 8 channels are available.

  • Page 89: Function 694 441 52 Kuhnke Fio Ai4/8-U

    AI4/8-U 4.17.4 Function 694 441 52 Kuhnke FIO AI4/8-U 4.17.4.1 Note The module 694 441 52 Kuhnke FIO AI4/8-U is the not compatible successor of the module 694 441 02 Ventura FIO AI4/8-U. The module is ETG-conform. That means when an existing FIO block...
  • Page 90 Kendrion Kuhnke Automation GmbH AI4/8-U  Press the button "Hinzufügen…", select the object and set the desired value. 4.17.4.3 Options The following options can be set: Name Value Explanation Off (default) 0-10V InputProperties ±5V ±10V ±2.5V Single-Ended (default) InputSwitch Differential Average n=1..255...
  • Page 91 Kendrion Kuhnke Automation GmbH AI4/8-U 4.17.4.6 ControlWord There is a control bit to quit the error messages. Name Explanation ResetError 0 -> error events are saved, 1 -> errors are deleted after the event has gone 1-15 not used 4.17.4.7 Object directory...
  • Page 92 Kendrion Kuhnke Automation GmbH AI4/8-U +-5V (2) +-10V (3) +-2.5V (4) 2000, 7 Input 6 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2000, 8 Input 7 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4)
  • Page 93 Kendrion Kuhnke Automation GmbH AI4/8-U 7001, 0 Number of Entries UINT8 7001, 1 Reset Error BOOL RW P RO=Read only, RW= Read/Write, P=Process image (E 747-1 GB) 11/25/2016...

  • Page 94: Technical Data

    Kendrion Kuhnke Automation GmbH AI4/8-U 4.17.5 Technical data Analog Inputs ..........8 single-ended or 4 differentials Measuring range ..........0 …10V, ± 5V, ± 10V, ± 2,5V Resolution ............13 Bit Start AD-conversion ........DC-synchronous, SM-synchronous Conversion time ..........464 µs (if all channels are active) Internal resistance .........

  • Page 95: Ai8/16-U

    Kendrion Kuhnke Automation GmbH AI8/16-U 4.18 AI8/16-U Figure 48: I/O connection Figure 49: Front view I/O-module AI8/16-U 4.18.1 Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analog wires  section 3.2.1 4.18.2 Status LEDs...

  • Page 96: Function

    Kendrion Kuhnke Automation GmbH AI8/16-U 4.18.2.4 LEDs "Channel" The LEDs labeled "Channel" indicate the state of the respective channel. State LED flash code Explanation Green, on Channel enabled Channel disabled 4.18.3 Function The AI8/16-U module has 16 analogue inputs. If signal lines are single-ended (measured against earth, L-), 16 channels are available.

  • Page 97: Function 694 441 53 Kuhnke Fio Ai8/16-U

    AI8/16-U 4.18.4 Function 694 441 53 Kuhnke FIO AI8/16-U 4.18.4.1 Note The module 694 441 53 Kuhnke FIO AI8/16-U is the not compatible successor of the module 694 441 03 Ventura FIO AI8/16-U. The module is ETG-conform. That means when an existing FIO block...
  • Page 98 Kendrion Kuhnke Automation GmbH AI8/16-U It is also possible to make adjustments during runtime by executing the SDO transfer blocks of the EtherCAT master control.  Press the button "Hinzufügen…", select the object and set the desired value. 4.18.4.3 Options...
  • Page 99 Kendrion Kuhnke Automation GmbH AI8/16-U 4.18.4.6 ControlWord There is a control bit to quit the error messages. Name Explanation ResetError 0 -> error events are saved, 1 -> errors are deleted after the event has gone 1-15 not used 4.18.4.7 Object directory...
  • Page 100 Kendrion Kuhnke Automation GmbH AI8/16-U 2000, 6 Input 5 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2000, 7 Input 6 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2000, 8 Input 7 UINT8...
  • Page 101 Kendrion Kuhnke Automation GmbH AI8/16-U 2000, 16 Input 15 UINT8 Off (0), 0-10V (1), +-5V (2) +-10V (3) +-2.5V (4) 2001 Number of Entries UINT8 2001, 1 Input 0_1 Switch UINT8 Single-ended Single-ended (0) Differential (1) 2001, 2 Input 2_3 Switch...
  • Page 102 Kendrion Kuhnke Automation GmbH AI8/16-U 6401, 8 Analog Input 7 UINT16 RO P 6401, 9 Analog Input 8 UINT16 RO P 6401, 10 Analog Input 9 UINT16 RO P 6401, 11 Analog Input 10 UINT16 RO P 6401, 12 Analog Input 11...

  • Page 103: Technical Data

    Kendrion Kuhnke Automation GmbH AI8/16-U 4.18.5 Technical data Analog Inputs ..........16 single-ended or 8 differential Measuring range ..........0 …10V, ± 5V, ± 10V, ± 2,5V Resolution ............13 Bit Start AD-conversion ........DC-synchronous, SM-synchronous Conversion time ..........464 µs (if all channels are active) Internal resistance .........

  • Page 104: Ai4-I

    Kendrion Kuhnke Automation GmbH AI4-I 4.19 AI4-I Figure 51: I/O connection Figure 52: Front view I/O-module AI4-I 4.19.1 Terminals The 24V connector is used to supply the encoder. The module is supplied by the E-Bus-plug. Operative earth / shielding of analog wires  section 3.2.1 4.19.2 Status LEDs...

  • Page 105: Function

    State LED flash code Explanation Green, on Channel enabled Channel disabled Additionally, in the CoE variant (694 441 51 Kuhnke FIO AI4-I 12Bit) Red, 1x Current > 20,5mA Fault Red, 2x Current < 3,5mA (4..20mA Mode) 4.19.3 Function The module AI4-I has 4 analog inputs for current signals. The measuring range of each channel can be set separately to 0..20 mA or 4..20 mA.

  • Page 106: Function 694 441 51 Kuhnke Fio Ai4-I 12Bit

    Figure 54: Analog values current 4.19.4 Function 694 441 51 Kuhnke FIO AI4-I 12Bit 4.19.4.1 Note The module 694 441 51 Kuhnke FIO AI4-I 12Bit is the not compatible successor of the module 694 441 01 Ventura FIO AI4-I 12Bit. The module is ETG-conform.
  • Page 107 Kendrion Kuhnke Automation GmbH AI4-I Abbildung 55; Messwerte, Variablenwerte und Status AI4-I CoE 4.19.4.4 Setting Options The transformation of the analog signals can be executed DC-synchronous (Distributed Clocks) or SM- synchronous (Sync Manager). The access to the input values and the module status is done via process data objects that are mapped in variables of the control program of the EtherCAT master.
  • Page 108 Kendrion Kuhnke Automation GmbH AI4-I For information and settings Service data objects are designed. Settings for the AI4-I 12Bit-module, such as the properties of the individual inputs can be made in the configurator already offline. These are then executed by the EtherCAT master at startup.
  • Page 109 Kendrion Kuhnke Automation GmbH AI4-I 4.19.4.6 StateWord In the StateWord you can watch the state of the module: Name Explanation ResetErrorAck Acknowledge of "Reset Error" in Module Control Undervoltage24 Supply of passive sensors < 19V ( no error, only Info)
  • Page 110 Kendrion Kuhnke Automation GmbH AI4-I 0-20mA (6) 2000, 2 Input 1 UINT8 Off (0), 4-20mA (5), 0-20mA (6) 2000, 3 Input 2 UINT8 Off (0), 4-20mA (5), 0-20mA (6) 2000, 4 Input 3 UINT8 Off (0), 4-20mA (5), 0-20mA (6)

  • Page 111: Technical Data

    Kendrion Kuhnke Automation GmbH AI4-I 4.19.5 Technical data Analog Inputs ..........4 Measuring range ..........0 …20mA, 4…20mA (End value 20mA) Resolution ............12 Bit Start AD-conversion ........DC-synchronous, SM-synchronous Conversion time ..........235µs µs (if all channels are active) Internal resistance .........

  • Page 112: Ai8-I

    Kendrion Kuhnke Automation GmbH AI8-I 4.20 AI8-I Figure 56: I/O connection Figure 57: Front view I/O-module AI8-I 4.20.1 Terminals The 24V connector is used to supply the encoder. The module is supplied by the E-Bus-plug. Operative earth / shielding of analog wires  section 3.2.1 4.20.2 Status LEDs...

  • Page 113: Function

    LED flash code Explanation Green, on Channel enabled Channel disabled Additionally, in the CoE variant (694 441 51 Kuhnke FIO AI4-I 12Bit) Current > 20,5mA Fault Current < 3,5mA (4..20mA Mode) 4.20.3 Function The module AI8-I has 8 analog inputs for current signals. The measuring range of each channel can be set separately to 0..20 mA or 4..20 mA.

  • Page 114: Function 694 441 51 Kuhnke Fio Ai8-I 12Bit

    Figure 59: Analog values current 4.20.4 Function 694 441 51 Kuhnke FIO AI8-I 12Bit 4.20.4.1 Note The module 694 441 54 Kuhnke FIO AI8-I 12Bit is the not compatible successor of the module 694 441 04 Ventura FIO AI8-I 12Bit. The module is ETG-conform.
  • Page 115 Kendrion Kuhnke Automation GmbH AI8-I Abbildung 60; Messwerte, Variablenwerte und Status AI8-I CoE 4.20.4.4 Setting Options The transformation of the analog signals can be executed DC-synchronous (Distributed Clocks) or SM- synchronous (Sync Manager). The access to the input values and the module status is done via process data objects that are mapped in variables of the control program of the EtherCAT master.
  • Page 116 Kendrion Kuhnke Automation GmbH AI8-I For information and settings Service data objects are designed. Settings for the AI8-I 12Bit-module, such as the properties of the individual inputs can be made in the configurator already offline. These are then executed by the EtherCAT master at startup.
  • Page 117 Kendrion Kuhnke Automation GmbH AI8-I 4.20.4.6 StateWord In the StateWord you can watch the state of the module:: Name Explanation ResetErrorAck Acknowledge of "Reset Error" in Module Control Undervoltage24 Supply of passive sensors < 19V ( no error, only Info)
  • Page 118 Kendrion Kuhnke Automation GmbH AI8-I 1018, 3 Revision Number UINT32 1018, 4 Serial Number UINT32 2000 Analog Input Properties Array 2000, 0 Number of Entries UINT8 2000, 1 Input 0 UINT8 Off (0), 4-20mA (5), 0-20mA (6) 2000, 2 Input 1...
  • Page 119 Kendrion Kuhnke Automation GmbH AI8-I 6500, 15 Input 6 low BOOL RO P 6500, 16 Input 7 low BOOL RO P 6500, 17 Input 0 high BOOL RO P 6500, 18 Input 1 high BOOL RO P 6500, 19 Input 2 high...

  • Page 120: Technical Data

    Kendrion Kuhnke Automation GmbH AI8-I 4.20.5 Technical data Analog Inputs ..........8 Measuring range ..........0 …20mA, 4…20mA (End value 20mA) Resolution ............12 Bit Start AD-conversion ........DC-synchronous, SM-synchronous Conversion time ..........290µs (if all channels are active) Internal resistance ......... < 300Ω...

  • Page 121: Ai4-Pt/Ni/Tc

    Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 4.21 AI4-Pt/Ni/TC Figure 61: I/O connection Figure 62: Front view I/O-module AI4-Pt/Ni/TC 4.21.1 Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analog wires  section 3.2.1 4.21.2 Status LEDs...

  • Page 122: Function

    Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 4.21.2.3 LEDs "Channel" The LEDs labeled "Channel" indicate the state of the respective channel. State LED flash code Explanation Green, on Channel enabled Channel disabled Red 1x Sensor low Error Red 2x Sensor high Information operating mode Pt100/Ni100 In the Pt100 and Ni100 operating modes, the "Input High"...

  • Page 123: Function 694 443 57 Kuhnke Fio Ai4-Pt/Ni/Tc

    Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 4.21.4 Function 694 443 57 Kuhnke FIO AI4-Pt/Ni/TC 4.21.4.1 Note The module 694 443 57 Kuhnke FIO AI4-Pt/Ni/TC is the not compatible successor of the following modules: 694 443 01 Ventura FIO AI4-Pt/Ni100 694 443 03...
  • Page 124 Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC Settings for the AI4-Pt/Ni/Tc -module, such as the properties of the individual inputs can be made in the configurator already offline. These are then executed by the EtherCAT master at startup. It is also possible to make adjustments during runtime by executing the SDO transfer blocks of the EtherCAT master control.
  • Page 125 Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 4.21.4.3 Options The following options can be set: Name Value Explanation Off (default) Internal (mV) Pt100 Pt1000 SensorType Ni100 Ni1000 (DIN43760) Thermo K Thermo J 0,1°C Ω / V InputFormat Raw (Raw value) 1000 measurements per second...
  • Page 126 Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC Variable Data type Explanation Input value for channel n (n=0…3). TempInputn in 0,1°C, Ω or 2µV 4.21.4.6 ControlWord There is a control bit to quit the error messages. Name Explanation ResetError 0 -> error events are saved, 1 -> errors are deleted after the event has gone...
  • Page 127 Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 4.21.4.7 Object directory Index Name Type Default Min Max Access 1000 Device Type UINT32 0x40191 1001 Error Register UINT8 1008 Device Name String AI4_Pt/Ni/Thermo 1009 Hardware Version String 1.00 100A Software Version String 1.00 1018...
  • Page 128 Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 2002, 0 Number of Entries UINT8 2002, 1 Input0DataRateAnd Filter UINT8 20 SPS 1000 SPS (0) 600 SPS (1) 330 SPS (2) 175 SPS (3) 90 SPS (4) 45 SPS (5) 20 SPS (6) 20 SPS+50&60Hz (7)
  • Page 129 Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 6500, 12 Input 3 low BOOL RO P 6500, 13..16 BOOL RO P 6500, 17 Input 0 high BOOL RO P 6500, 18 Input 1 high BOOL RO P 6500, 19 Input 2 high BOOL...

  • Page 130: Technical Data

    Kendrion Kuhnke Automation GmbH AI4-Pt/Ni/TC 4.21.5 Technical data Analog Inputs ..........4 Resolution ............16 Bit Limit frequency Input filter ......0,33Hz (typically) Conversion time ..........50ms (adjustable) Measuring error ..........<±0,54% (of the end value) Temperature drift ........... <±50ppm (of the end value) Thermo coupler Sensor types ..........

  • Page 131: Ai8- Pt/Ni/Tc

    Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 4.22 AI8- Pt/Ni/TC Figure 63: I/O connection Figure 64: Front view I/O-module AI8-Pt/Ni/TC 4.22.1 Terminals The module needs no separate 24V connector. Power is supplied to the module through the E-bus connector. Operative earth / shielding of analog wires  section 3.2.1 4.22.2 Status LEDs...

  • Page 132: Function

    Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 4.22.2.3 LEDs "Channel" The LEDs labeled "Channel" indicate the state of the respective channel. State LED flash code Explanation Green, on Channel enabled Channel disabled Red 1x Sensor low Error Red 2x Sensor high Information operating mode Pt100/Ni100 In the Pt100 and Ni100 operating modes, the "Input High"...

  • Page 133: Function 694 443 58 Kuhnke Fio Ai8-Pt/Ni/Tc

    Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 4.22.4 Function 694 443 58 Kuhnke FIO AI8-Pt/Ni/TC 4.22.4.1 Note The module 694 443 58 Kuhnke FIO AI8-Pt/Ni/TC is the not compatible successor of the following modules: 694 443 02 Ventura FIO AI8-Pt/Ni100 694 443 04...
  • Page 134 Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC  Press the button "Hinzufügen…", select the object and set the desired value. 4.22.4.3 Options The following options can be set: Name Value Explanation Off (default) Internal (mV) Pt100 Pt1000 SensorType Ni100 Ni1000 (DIN43760) Thermo K Thermo J 0,1°C...
  • Page 135 Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 4.22.4.4 StateWord In the StateWord you can watch the state of the module: Name Explanation ResetErrorAck Acknowledge of "Reset Error" in Module Control not used EtherCATError Sync Manager Watchdog ConfigError Sync Manager quantity structure does not match...
  • Page 136 Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 4.22.4.7 Object dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0x40191 1001 Error Register UINT8 1008 Device Name String AI8_Pt/Ni/Thermo 1009 Hardware Version String 1.00 100A Software Version String 1.00 1018...
  • Page 137 Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC Thermo_J, 2000, 7 Sensor6 UINT8 Off, Internal, PT100, PT1000, NI100, NI1000, Thermo_K, Thermo_J, 2000, 8 Sensor7 UINT8 Off, Internal, PT100, PT1000, NI100, NI1000, Thermo_K, Thermo_J, 2001 Input Format Array 2001, 0 Number of Entries UINT8...
  • Page 138 Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 20 SPS + 50Hz 20 SPS + 60 Hz 2002, 3 Input2DataRateAndFilter UINT8 20 SPS 1000 SPS 600 SPS 330 SPS 175 SPS 90 SPS 45 SPS 20 SPS 20 SPS+50&60Hz 20 SPS + 50Hz...
  • Page 139 Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 2003, 0 Number of Entries UINT8 2003, 1 Input 0 Average UINT8 1..255 2003, 2 Input 1 Average UINT8 1..255 2003, 3 Input 2 Average UINT8 1..255 2003, 4 Input 3 Average UINT8 1..255 2003, 5...

  • Page 140: Technical Data

    Kendrion Kuhnke Automation GmbH AI8-Pt/Ni/TC 4.22.5 Technical data Analog Inputs ..........8 Resolution ............16 Bit Limit frequency Input filter ......0,33Hz (typically) Conversion time ..........50ms (adjustable) Measuring error ..........<±0.54% (of the end value) Temperature drift ........... <±50ppm (of the end value) Thermo coupler Sensor types ..........

  • Page 141: Accessories

    Kendrion Kuhnke Automation GmbH Accessoirs 5 Accessories 5.1 Potential distributor 2 x 16 Figure 65: Connection of potentials Figure 66: Front view Potential distributor 5.1.1 Terminals The module has 2 separate potential lines. It distributes the potential (optional 0 VDC or 24 VDC).attached at the pins L1 or L2 on the pins 0 to 15 of the same row.

  • Page 142: Shield Connection Terminal Block

    Kendrion Kuhnke Automation GmbH Accessoirs 5.2 Shield connection terminal block Figure 67: Shield connection terminal block 1x14mm 2x8mm 5.2.1 Terminals The shield connection terminal block consists of the shield clamp, the clamp holder, 2 screws M3x5, 2 washers and 2 spring washers.

  • Page 143: Configuration

     Select "I/O Devices" and run "Append Devices". This will add "Device 1 (EtherCAT)" to your configuration, i.e. a new EtherCAT line  Select "Device 1 (EtherCAT)" and run "Append Box".  Expand the branch labeled "Kuhnke" and its sub-branch and select "Bus coupler (694.400.00)". (E 747-1 GB) 11/25/2016...
  • Page 144  Change the name and add comments as appropriate.  Select "Term 1 (Ventura FIO Bus Coupler)" and run "Append Box".  Expand branch "Kuhnke Automation GmbH & Co KG" and its sub-branch "Digital IO Modules" and pick "DI16/DO16 (694.450.01)" from it".
  • Page 145 Kendrion Kuhnke Automation GmbH Software This completes the configuration required by the EtherCAT master which can be saved to an *.esm type of file. If you are setting up a project for a Ventura EtherCAT master, the file is called "KuECAT.esm".

  • Page 146: Online Configuration

    Kendrion Kuhnke Automation GmbH Software 6.1.2 Online Configuration EtherCAT allows you to scan the stations connected to an Ethernet line. The task of the example below is to retrieve the configuration of an I/O unit consisting of a Ventura FIO bus coupler and a module Ventura FIO DI16/DO16.

  • Page 147: Codesys V3 (Codesys Configurator)

    6.2.1 Offline Configuration  Start CODESYS3, create a new project (Standard project) and select the device, that shall become the EtherCAT-master. (Here "Kuhnke FIO Controller 113 WV")  Highlight the device and append via context menu the "EtherCAT Master" from 3S.
  • Page 148 Kendrion Kuhnke Automation GmbH Software  Highlight "E-Bus (FIO Controller)" in the device view and append "AO4 16Bit" from Kendrion Kuhnke Automation.  Highlight now "Kuhnke_FIO_AO4_16Bit" in the device view and take on the right side the desired settings. (For AO4 16Bit see...
  • Page 149 When the devices connected to the programming PC devices are fully configured, you can login yourself and test and Kuhnke FIO modules with the help of the configurator. Set outputs only if you are sure that this will cause no harm.

  • Page 150: Online Configuration

    EtherCAT enables scanning of the devices in an Ethernet network. In the following example, the configuration of the I / O block consisting of a Kuhnke controller 113, a Kuhnke FIO AI8-Pt / Ni / TC module and a Kuhnke FIO AI8-I module shall be determined.
  • Page 151 Kendrion Kuhnke Automation GmbH Software  Highlight now "EtherCAT_Master" and start "Search network". CoDeSys now scans your EtherCAT-configuration.  Click on "Copy all devices into project". This gives you the actual EtherCAT configuration in the project.  Test the EtherCAT-IOs.
  • Page 152 Kendrion Kuhnke Automation GmbH Software Set outputs only if you are sure that this will cause no harm.. (E 747-1 GB) 11/25/2016...

  • Page 153: Appendix

    Part no ............694.400.00 Fieldbus ............EtherCAT 100Mbit/s 100 base TX to IEEE802.3 Connector ............2x RJ45 Controller ............ASIC ET1100 Extensions ............. connection to first Kuhnke FIO I/O module integrated in side panel of module Diagnosis ............LED: EtherCAT module state EtherCAT In/Out state 7.1.3 Kuhnke FIO bus coupler DI16/DO16...

  • Page 154: Kuhnke Fio I/O Modules

    Part no ............694.450.02 Digital inputs ..........16, delay: 1ms Digital outputs ..........8, load 1A, semiconductor (high side) 7.1.4.6 Kuhnke FIO DI16/DO16 1ms/0.5A LS Part no ............694.450.13 Digital inputs ..........16, delay: 1ms, (low side) Digital outputs ..........16, 0,5 A Last, semiconductor (low side) 7.1.4.7 Kuhnke FIO DI32 1ms...
  • Page 155 7.1.4.10 Kuhnke FIO DO8 1A Part no ............694.452.02 Digital outputs ..........8, load 0.5 A, semiconductor (high side) 7.1.4.11 Kuhnke FIO DO8 Relay NO 24V Part no ............694.452.03 Digital outputs ..........8, load 5.0 A (ohmic), 2.0 A (inductive), relay NO Switching current ...........
  • Page 156 Kendrion Kuhnke Automation GmbH Appendix 7.1.4.16 Kuhnke FIO AO4, 12 Bit Part no ............694.442.02 Analogue outputs ........... 4 Resolution ............. 12 Bit Output signal ..........0..10V, +/- 10V, (load > 1kΩ, <1µF) 0..20mA, 4..20mA, 0..24mA, (load < 500Ω, <1mH) (adjustable) Output frequency ...........
  • Page 157 Kendrion Kuhnke Automation GmbH Appendix 7.1.4.22 Kuhnke FIO AI8-Pt/Ni/TC 16Bit Part no ............694.443.52 Analogue inputs ..........8 Resolution ............. 16 Bit Measuring range ........... mV, Pt100, Pt1000, Ni100, Ni1000 DIN43760, Thermo coupler type K, J, Sampling time ..........50ms (adjustable) 7.1.4.23 Kuhnke FIO Counter2 5V...

  • Page 158: Order Specifications

    Kuhnke FIO DO16 0.5A 694.452.01 182.646 page 40 18-pole Kuhnke FIO DO8 1A 694.452.02 176.618 page 42 18-pole Kuhnke FIO DO8 Relay NO 24V 694.452.03 184.720 page 43 18-pole Kuhnke FIO DO8 Relay NO 230VAC 694.452.04 t.b.d. page 45 18-pole Kuhnke FIO MIX 02 CoE 694.444.62...

  • Page 159: Kuhnke Fio Accessories

    Kuhnke FIO Potential Distributor Kuhnke FIO Potential Distributor 2x16 694.411.00 155.915 page 141 36-pole Kuhnke FIO Shield connection terminal block Kuhnke FIO Shield connection terminal block 2x8mm 694.412.01 154.008 page 142 Kuhnke FIO Shield connection terminal block 14mm 694.412.02 154.009 Name Part no ID no.
  • Page 160 Kendrion Kuhnke Automation GmbH Appendix Name Part no. ID no. PROFIBUS plug PROFIBUS D-SUB plug, 645.180.00 93.288 terminating resistor is switchable The 2-, 18-and 36-pole IO/Power-connector are part of the modules and will be automatically enclosed. D-SUB-connectors are not part of the modules and have to be ordered separately.

  • Page 161: Sales & Service

    Kendrion Kuhnke Automation GmbH Sales &Service 8 Sales & Service Please visit our Internet site to find a comprehensive overview of our sales and service network including all the relevant addresses. Feel free to also contact us at our headquarters in...

  • Page 162: Index

    Kendrion Kuhnke Automation GmbH Sales &Service 8.1 Index Accessories AI8/16-U ............ 96 Potential distributor ........140 AI8-I ............112 Shield connection terminal block ..... 141 AI8-Pt/Ni/TC ..........130 Configuration ..........142 AO4-U/I ............. 77 Offline ..........142, 146 Bus coupler ..........22 Online ..........

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