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6-10KVA Rack-mount UPS User Manual
INMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions. Read all safety and operating instructions
before operating the uninterruptible power systems (UPS). Adhere to all warnings on the unit
and in this manual. Follow all operating and user instructions. This equipment can be operated
by individuals without previous training.
This product designed for commercial/industrial use only. It is intended for use with lift support
and other designated "critical" devices. Maximum load must not exceed that shown on the UPS
rating label. The UPS is designed for data processing equipment. If uncertain, consult your
dealer or local representative.
This UPS is designed for use on a properly grounded (earthed), 220/230/240VAC, 50 or 60Hz
supply. The factory default setting is 220VAC/50Hz. Installation instructions and warning
notices are in this manual.
The ups 06-10KVA@220/230/240VAC is designed for use with a three-wire input (L,N,G).
WARNING
THE BATTERY CAN PRESENT A RISK OF ELECTRICAL SHOCK AND HIGH SHORT
CIRCUIT CURRENT. FOLLOWING PRECAUTIONS SHOULD BE OBSERVED BEFORE
REPLACING THE BATTERY.
Wear rubber gloves and boots.
Remove rings, watches and other metal objects.
Use tools with insulated handles.
Do not lay tools or other metal objects on the batteries.
If the battery is damaged in any way or shows signs of leakage, contact your local
representative immediately.
Do not dispose of batteries in a fire. The batteries may explode.
Handle, transport and recycle batteries in accordance with local representative.
WARNING
ALTHOUGH THE UPS HAS BEEN DESIGNED AND MANUFACTURED TO ENSURE
PERSONAL SAFETY, IMPROPER USE CAN RESULT IN ELECTRICAL SHOCK OR FIRE. TO
ENSURE SAFETY, OBSERVE THE FOLLOWING PRECAUTIONS:
Important Safety Instructions
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Table of Contents
Summary of Contents for Canovate 6KS
- Page 1 6-10KVA Rack-mount UPS User Manual Important Safety Instructions INMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions. Read all safety and operating instructions before operating the uninterruptible power systems (UPS). Adhere to all warnings on the unit and in this manual.
- Page 2 6-10KVA Rack-mount UPS User Manual Important Safety Instructions Turn off and unplug the ups before cleaning it. Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners. Never block or insert any objects into the ventilation holes or other openings of the UPS. Do not place the ups power cord where it might be damaged.
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Page 3: Table Of Contents
6-10KVA Rack-mount UPS User Manual Contents CONTENTS 1. ELECTROMAGNETIC COMPATIBILITY ............1 2. INTRODUTION ....................2 3. SYSTEM DESCRIPTION ..................6 3.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters .......... 6 3.2 Rectifier/Power Factor Correction (PFC) Circuit ................. 6 3.3 Inverter ............................ 6 3.4 Battery Charger .......................... 7 3.5 DC‐to‐DC Converter ........................ 7 3.6 Battery ............................ 7 3.7 Dynamic Bypass ......................... 7 4. - Page 4 6-10KVA Rack-mount UPS User Manual Contents 9. NOTES FOR BATTERY DISPASAL AND REPLACEMENT PROCEDURES ..26 9.1 Battery Disposal ........................ 26 9.2 External Battery Replacement Procedures ................ 26 9.3 Internal Battery Pack Replacement Procedures ............... 27 10. TROUBIE SHOOTING ..................28 10.1 Checking UPS status ....................... 28 10.2 Adjust the factors caused the problem .................. 28 Annex A. Intelligent Slot ..................33 Annex B.
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Page 5: Electromagnetic Compatibility
6-10KVA Rack-mount UPS User Manual Electromagnetic Compatibility 1. ELECTROMAGNETIC COMPATIBILITY * Safety IEC/EN 62040-1-1 * EMI Conducted Emission..IEC/EN 62040-2 Category C3 Radiated Emission....IEC/EN 62040-2 Category C3 *EMS ESD........IEC/EN 61000-4-2 Level 4 RS........IEC/EN 61000-4-3 Level 3 EFT........IEC/EN 61000-4-4 Level 4 SURGE......IEC/EN 61000-4-5 Level 4 Low Frequency Signals....:IEC/EN 61000-2-2 Warning: This is a product for commercial and industrial application in the second... -
Page 6: Introdution
6-10KVA Rack-mount UPS User Manual Introduction 2. INTRODUTION Congratulations on your choice of the uninterruptible power system(UPS), the series comes in nominal power ratings of 6000VA,10000VA. It is designed to provide conditioned power to microcomputers and other sensitive electronic equipment. When it is generated, alternating current is clean and stable. - Page 7 6-10KVA Rack-mount UPS User Manual Introduction Fig 2. Front View of standard Model Fig 3. Rear View of 6KVA Long Backup Model Fig 4. Rear View of 10KVA Long Backup Model...
- Page 8 6-10KVA Rack-mount UPS User Manual Introduction Fig 5. Rear View of Standard Model USB Port（option） RS-232 communication port. DB9 type. EPO Port Intelligent slot port. SNMP card for network monitoring. Intelligent card or non-pluggable dry contact card for user extending. Input circuit breaker Maintenance Bypass breaker External battery connector...
- Page 9 6-10KVA Rack-mount UPS User Manual Introduction Fig 6. The Removable Power Distribution Box factory-attached of long backup model Fig 7. The Removable Power Distribution Box factory-attached of standard model...
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Page 10: System Description
6-10KVA Rack-mount UPS User Manual System Description 3. SYSTEM DESCRIPTION 3.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference (RFI). They minimize any surge or interference present in the utility line and keep the sensitive equipment protected. -
Page 11: Battery Charger
6-10KVA Rack-mount UPS User Manual System Description 3.4 Battery Charger The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries. The batteries are being charged whenever the ups is connected to utility power. 3.5 DC-to-DC Converter The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to the optimum operating voltage for the inverter. -
Page 12: Product Specification And Performance
6-10KVA Rack-mount UPS User Manual Production Specification and Performance 4. PRODUCT SPECIFICATION And PERFORMANCE 4.1 Model Description This manual is applicable to the following models: Model No. Type Standard model 10KS Long backup model 10KL 4.2 Product Specification and Performance 1. - Page 13 6-10KVA Rack-mount UPS User Manual Production Specification and Performance 110% load: transfers to Bypass mode after 10 minutes THD<1% 130% load: transfers to ±0.1% of Full load ±1% 0.9 lag Bypass mode after 1 min. normal (Linear maximum 150% load :transfers to Load) Bypass mode after 30 seconds and shutdown the...
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Page 14: Installation
6-10KVA Rack-mount UPS User Manual Installation 5. INSTALLATION The system should be installed and wired only by qualified electricians in accordance with applicable safety regulations. ° ° ° NOTE：UPS operation in sustained temperature outside the range of 15-25 C (59 reduces battery life. -
Page 15: Connect Input/Output Power Cables
6-10KVA Rack-mount UPS User Manual Installation Step3: Lift the UPS module and slide it into rack enclosure. Attach the UPS module to the rack with screws, nuts and washers (user-provided) through its mounting ears and into the rack rails. NOTE：Reduce the risk of tipping the rack enclosure by placing the UPS or battery cabinet in the lowest possible rack position. - Page 16 6-10KVA Rack-mount UPS User Manual Installation 0.5m of space on each side. Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment. In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use.
- Page 17 6-10KVA Rack-mount UPS User Manual Installation Fig 8. Input and Output Terminal Block Wiring Diagram of distribution box for standard model...
- Page 18 6-10KVA Rack-mount UPS User Manual Installation Fig 9. Input and Output Terminal Block Wiring Diagram of distribution box for standard model NOTE：You must make sure that the input and output wires and the input and output terminals are connected tightly. 5) The protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire.
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Page 19: Operating Procedure For Connecting The Long Backup Time Model Ups With The External
6-10KVA Rack-mount UPS User Manual Installation power supply. 10) Suggest charging the batteries for 8 hours before use. After connection, turn the input breaker in the “ON” position, the UPS will charge the batteries automatically. You can also use the UPS immediately without charging the batteries first, but the backup time may be less than the standard value. -
Page 20: Parallel Operation
6-10KVA Rack-mount UPS User Manual Installation negative pole of the battery is connected to the UPS with black wire; the green and yellow ribbon wire is connected to the ground of the battery cabinet. 3. To complete the connection of the external battery cable into the UPS. Do not attempt to connect any loads to the UPS now. - Page 21 6-10KVA Rack-mount UPS User Manual Installation UPS2 output breaker UPS2 input breaker UPS1 output breaker UPS1 input breaker Fig.11 Wiring Diagram of 6KVA and 10KVA in parallel Operation 1) To perform the general operation, follow the stand-alone operating requirement. 2) Startup: The units transfer to INV mode simultaneously as they start up sequentially in Line mode.
- Page 22 6-10KVA Rack-mount UPS User Manual Installation completes the shutdown action, each unit will shut down the inverter simultaneously and transfer to Bypass mode. It is easy to operate the equipment, with no previous training. You just need to read through this manual and operate according to the instructions in it. Load Output 1# Output 2#...
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Page 23: Controls And Indicators
6-10KVA Rack-mount UPS User Manual Controls and Indicators 6. CONTROLS and INDICATORS Fig.13 Display Panel Description of Panel Controls Description 1.Press on/off to start inverter when rectifier is OK NOTE Not available when UPS is set in automatically start mode 2.Press on/off directly when there is no main input, press again ON/OFF to start UPS... - Page 24 6-10KVA Rack-mount UPS User Manual Controls and Indicators Rectifier indicator: green--rectifier normal, green flicker--rectifier starting, red--rectifier fault, flicker--rectifier alarm, dark—rectifier is not working Inverter indicator: green--inverter normal, green flicker--inverter is starting or tracking with bypass(ECO), red—inverter fault and load is not on inverter, red flicker—inverter fault and load is on inverter, dark—inverter is not working Bypass indicator: green—bypass is normal, dark—UPS is in...
- Page 25 6-10KVA Rack-mount UPS User Manual Controls and Indicators Display Function Submenu DCbus voltage Output information: Output Voltage, current, frequency, PF information Load information: Active power, apparent power, percent Alarms, S-code, firmware version, system Status of UPS information Set: language, contrast, communication set(SNT, Modbus), Modbus set Set and function...
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Page 26: Operation
6-10KVA Rack-mount UPS User Manual Operation 7. OPERATION 7.1 Operation Mode 1. Turn on the UPS in normal mode 1) After you make sure that the power supply connection is correct, and then close the battery breaker (this step only for long backup time model), after that close the input breaker. - Page 27 6-10KVA Rack-mount UPS User Manual Operation This UPS system has parallel machine function, if you want to add single machine to parallel system, please follow operational process of joining new machine; if you must remove UPS, please follow operational processes of removing parallel machine. 2.
- Page 28 6-10KVA Rack-mount UPS User Manual Operation the alarm, but the alarm message is still indicating on the LCD display to exist until the warning eliminate. ● Move the manual bypass breaker on the rear of the UPS to the bypass position. This requires loosening the captive screw and sliding the bracket up and away from the manual bypass breaker.
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Page 29: Battery Maintenance
6-10KVA Rack-mount UPS User Manual Battery Maintenance 8. BATTERY MAINTENANCE The UPS only requires minimal maintenance. The batteries used for standard models are value regulated, sealed lead-acid, maintenance free battery. When being connected to the utility power, whether the UPS is turned on or not, the UPS keeps charging the batteries and also offers the protective function of overcharging and over-discharging. -
Page 30: Notes For Battery Dispasal And Replacement Procedures
6-10KVA Rack-mount UPS User Manual Battery Disposal and Replacement Procedures 9. NOTES FOR BATTERY DISPASAL AND REPLACEMENT PROCEDURES 9.1 Battery Disposal Before disposing of batteries, remove jewelry, watches and other metal objects. Use rubber gloves and boots, use tools with insulated handles. If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity. -
Page 31: Internal Battery Pack Replacement Procedures
6-10KVA Rack-mount UPS User Manual Battery Disposal and Replacement Procedures 9.3 Internal Battery Pack Replacement Procedures The standard model UPS is designed to allow the user to replace the internal battery pack safely. Read the safety cautions before proceeding. Contact your local dealer or representative or customer service center or the head quarter of the company to obtain the replacement battery pack. -
Page 32: Troubie Shooting
6-10KVA Rack-mount UPS User Manual Trouble shooting 10. TROUBIE SHOOTING This section describes checking the UPS’s status. This section also indicates various UPS symptoms a user may encounter and provides a troubleshooting guide in the event the UPS develops a problem. Use the following information to determine whether external factors caused the problem and how to remedy the situation. - Page 33 6-10KVA Rack-mount UPS User Manual Trouble shooting Seq. Items Solution Reserved Reserved Reserved Input phase A Fault over current Check if rectifier IGBT is Input phase B broken, DC bus is shorted, or Fault over current IGBT drivers are lost, input voltage display is wrong Input phase C Fault...
- Page 34 6-10KVA Rack-mount UPS User Manual Trouble shooting Seq. Items Solution installed. Positive bus over Fault UPS requires service voltage Negative bus over Fault UPS requires service voltage Fan Fault Fault At least one of fans fail. Reserved Reserved Positive bus Fault UPS requires service under voltage...
- Page 35 6-10KVA Rack-mount UPS User Manual Trouble shooting Seq. Items Solution Bypass SCR or Fault UPS requires service. relay fault Reserved Reserved BYP frequency Check if bypass input Fault over track range frequency is abnormal Reserved Reserved Over load time Fault Reserved Reserved shutdo...
- Page 36 6-10KVA Rack-mount UPS User Manual Trouble shooting Seq. Items Solution Fault shorted or opened. Reserved Parallel Check whether parallel Fault connection fault connection cable disconnect. Reserved Reserved Reserved Shutdown UPS and open output breaker, check if load is Output shorted Fault effective or short internally, check if output connector is...
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Page 37: Annex A. Intelligent Slot
6-10KVA Rack-mount UPS User Manual Annex A. Intelligent Slot Annex A. Intelligent Slot There are two types of intelligent slot for option: DB9, phoenix terminator. Max output current for intelligent slot is 1A. The functions of intelligent slot are listed as fig.15: Phoenix terminator Fig.15 User wiring diagram of intelligent slot Description of intelligent slot:... -
Page 38: Annex B. Epo
6-10KVA Rack-mount UPS User Manual Annex B EPO Annex B. EPO EPO (emergency power off) is function to shutdown UPS completely at emergency condition. This function can be activated through a remote contact provided by the user. It requires opening NO and +24V at normal operation. EPO is activated when shorting NO and +24V. Description of Input Port for Remote EPO Position Name...