Related Manuals for MetalMaster HG-2506
Summary of Contents for MetalMaster HG-2506
- Page 1 Page 1 Instructions Manual for HG-4012 (S948) 12/02/2018 SWINGBEAM GUILLOTINE OPERATION MANUAL Models. HG-2504, HG-2506, HG-3206 HG-3212, HG-4006, HG-4012 Edition No SB001 Date of Issue : 5/07/2016...
- Page 2 Page 2 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL MACHINE DETAILS MACHINE HYDRAULIC GUILLOTINE MODEL NO. SERIAL NO. DATE OF MANF. Distributed by www.machineryhouse.co.nz Note: This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice.
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Page 3: Table Of Contents
Page 3 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications..............4 1.2 Standard Equipment.............4 1.3 Overall Drawings............5 2. IMPORTANT INFORMATION 2.1 Safety Requirements............6 2.2 Safety Features of the Machine........8 2.3 Lifting Instructions............10 3. -
Page 4: Specifications
Page 4 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 1.1 SPECIFICATIONS: Machine Type HG-2504 HG-2506 HG-3206 HG-3212 HG-4006 HG-4012 Shearing Length (mm) 2500 2500 3200 3200 4000 4000 Material Capacity Mild Steel (mm) Material Capacity Stainless Steel (mm) Shear Angle (degree) -
Page 5: Overall Drawings
Page 5 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 1.3. OVERALL DRAWINGS HG-2504 HG-2506 HG-3206 HG-3212 HG-4005 HG-4012 3130 3130 3840 3925 4630 4735 3230 3230 3990 4175 4830 4935 1600 1600 1620 1940 1700 2040 1530 1530 1675... -
Page 6: Safety Requirements
Page 6 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 2.1 SAFETY REQUIREMENTS DO NOT use this machine unless a qualified person has instructed you in the safe use and opera- tion of the machine. The most common metal guillotine injuries are crushed or amputated fingers. Most of these accidents are not caused by the blade of the guillotine, but by the clamps that hold the sheet metal being cut. - Page 7 Page 7 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL SAFETY CHECKS BEFORE OPERATING q Ensure fixed guards are in place to prevent hands or other parts of the body from entering area’s of high risk q Guards or safety devices must never be removed or adjusted, except by an authorized person for maintenance purposes.
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Page 8: Safety Features Of The Machine
Page 8 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 2.2. SAFETY FEATURES OF THE MACHINE: The electrical and hydraulic circuits of your machine are designed to allow operation with maxi- mum safety. The following precautions are available on the machine for enhanced safety. There are four Emergency stop buttons (engaging type) on the machine. - Page 9 Page 9 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL To prevent the operator or other persons from accidental injury the machine operation includes a photoelectric light guard at the back of the machine 3 x Photoelectric safety cells are placed on both sides of the back of the machine.
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Page 10: Lifting Instructions
When the slings are at a 90° angle then each sling will carry the equivalent of 75% of the load weight on each sling. (Fig 2.2) Note! Metalmaster recommend not to exceed 90° angle Fig 2.1. Fig. 2.3 Lifting Point Lifting Points When lifting the machine only use the lifting points on the machine. -
Page 11: Installation
Table of Measurement Model HG-2504 3500 2840 1000 1750 300 130 HG-2506 3500 2880 1150 1900 300 130 HG-3206 4200 3583 1350 1900 300 130 HG-3212 4700 3655 1450 2350 430 180 HG-4005 5000 4382 1500 1900 300 130... -
Page 12: Machine Leveling
Fig. 3.1 3.3 CHECKING THE POWER SUPPLY METALMASTER machines are supplied wired ready to run. Check the specification plate on the machine to confirm that the voltage is compatible with the local power supply. The machine must be connected to the power by a qualified and licensed electrician. Warranty may be voided if it is found that the connection was not carried out by a qualified electrician. -
Page 13: Attaching The Accessories
Page 13 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 3.4 ATTACHING THE ACCESSORIES. q Bolt the support arms onto the feed table. Ensure they are level and square to the table. (Fig 3.2) Fig. 3.2 Fig. 3.3 q Place the squaring stops Fig 3.3 into position on the table top, securing into place with the bolts supplied. -
Page 14: Fill The Hydraulic Oil Tank
Page 14 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 3.5 FILL THE HYDRAULIC OIL TANK. When filling the tank with oil, make sure that the top of the tank is clean and free from dust and dirt. q Remove the oil tank cover (Fig 5.5) q Using a pump add the oil into the tank q Oil level must be filled until the oil reaches the top mark of the oil indicator. -
Page 15: Commissioning
Page 15 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 4. COMMISSIONING 4.1. PREPARATION OF THE MACHINE. q Remove all wrapping and packing grease from the machine. q Check the machine for loose bolts. Tighten as required. q Inspect for oil leakage or loose fittings. Similarly check the main rams between the top frames. q Clean the blades and tighten the securing bolts as required. -
Page 16: Omrom E3Z Safety Sensor Alignment
Page 16 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 4.2 OMROM E3Z SAFETY SENSOR ALIGNMENT. CONT. Identifying Sensors Sender The sender has one red light on top of the unit and one red light at the front. These two lights will be on all the time while the machine has power. - Page 17 Page 17 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 4.2 OMROM E3Z SAFETY SENSOR ALIGNMENT. CONT. Alignment of Senders & Receivers Ensure that the machine is level and all four leveling jacking bolts are correctly adjusted. Check the rear guards are bolted tight and adjust the stabilizing feet to ground level to support the guards. The sensors are sensitive to alignment so try to align as accurately as possible.
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Page 18: Calibrate X Axis On Controller
Page 18 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 4.3 CALIBRATE “X” AXIS ON CONTROLLER Before operating the machine the “X” axis needs to be checked. The following is that process. 1 Cut a piece of material and measure it with a vernier. Check the dimension against the x position on the readout. -
Page 19: Operation Instruction
Page 19 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 5. OPERATION INSTRUCTIONS 5.1 PRE-OPERATIONAL SAFETY CHECK PRIOR TO OPERATING Before operating the machine the rear safety beam guard needs to A: Basic Control - Light on be checked. Below are the steps that need to be followed. 1. -
Page 20: Nc89 Controller Operation
Page 20 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL NC89 Swing Beam Guillotine Controller operation 5.2 NC89 CONTOLLER OPERATION Arrow Clear Stop Start Mode X. Pos: Back gauge position. Operation: Move Arrow to X Pos, clear number , enter desired value, press start button. -
Page 21: Setting The Blade Gap
Page 21 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 5.3 SETTING THE BLADE GAP To adjust the blade gap for the material thickness and type, firstly check Fig 5.3 for correct setting. Adjustment Table of Gap Fig. 5.3 Then adjust the hand wheel (Fig 5.4) to correct graduated setting. -
Page 22: Maintenance
Page 22 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 6. MAINTENANCE AND INSPECTION 6.1 TYPE AND FREQUENCY OF INSPECTIONS Inspection Period Responsibility Lubrication of all grease points Daily Operator Lubrication of slide-ways Weekly Operator All Guards that protect against Daily Operator physical damage... -
Page 23: Lubrication Points
Page 23 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 6.2 LUBRICATION POINTS Lubricants. q Cylinder and main pivot points - grease. q Back-stop: shafts, screws, nuts - grease. q Shear beam slides - grease. q Hydraulic oil #46. -
Page 24: Changing Oil
Page 24 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 6.3 CHANGING THE HYDRAULIC OIL All precautions must be taken to keep the hydraulic system clean at all times When changing oil, make sure that the top of the oil tank is clean and free from dust and dirt. q Remove the oil tank cover (Fig 6.5) q Using an appropriate pump, drain out the old oil completely. -
Page 25: Changing The Filter
Page 25 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 6.4 CHANGING THE FILTER Fig. 6.6 Cover q Remove the cover on the oil tank. (Fig.6.6) q Unscrew the old filter from its place inside the oil tank q Screw the new filter into its place in the tank and replace the cover Note ! The suction filter element must be cleaned after the first 200 hours of use, and then after every 1000 working hours. -
Page 26: Adjusting Blade Clearance & Parallelism
Page 26 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 6.5. BLADE PARALLEL ADJUSTMENT. The following information also applies when fitting new or sharpened blades. This is a two man job where one will need to check the blade clearance with a feeler gauge (Fig 6.5) from the rear of the machine while the other adjusts the blade holder setting. -
Page 27: Troubleshooting
Page 27 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL 6.6 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES ACTION • Re-adjust relief valve Adjust the relief valve by unlocking the hexagon head grub screw on the side of Machine shudder on the down •... -
Page 28: Hydraulic Circuit Diagram
Page 28 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL A. HYDRAULIC CIRCUIT FOR HG-2504, HG-2506, HG-3206, HG-4006... - Page 29 Page 29 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL A. HYDRAULIC CIRCUIT FOR HG-3212, HG-4012...
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Page 30: Electrical Circuit Diagram
Page 30 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL B. ELECTRIC CIRCUIT DIAGRAM HG-2504, HG-2506, HG-3206, HG-4006... - Page 31 Page 31 Instructions Manual for HG-4012 (S948) 12/02/2018 OPERATION MANUAL...
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Page 34: General Machinery Safety Instructions
Page 34 Instructions Manual for HG-4012 (S948) 12/02/2018 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 35 Page 35 Instructions Manual for HG-4012 (S948) 12/02/2018 Power Operated Guillotine Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. Make sure the Guillotine is turned relinquish control of the plant to. Tests include stop off and disconnect from the main power supply time measurements , safety distance calculations and make sure all moving parts have come to a...
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