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Uni-max CB200 User Manual

Universal bending machine with stand or table mount

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WARRANTY CARD
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of
purchase, as described in the Civil Code (proof of purchase or invoice receipt must be
enclosed with the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transport. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and ship-
ping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial
number, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The warranty period will be extended for the period of time for which the machine has been in the
service centre possession. If the repair or defect is not covered by the warranty policy, all costs including
the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the
machine in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156
266 190 111
Fax:
260 190 100
http://www.KHnet.cz
Email: servis@KHnet.cz
UNIVERSAL BENDING MACHINE WITH STAND OR TABLE MOUNT
Product:
Type:
CB 200/200-T
Date of manufacture:
Date of sale, stamp, signature:
Without the correctly filled warranty card or without proof of purchase receipt, including
the product type (invoice, purchase receipt) no warranty claim will be processed.
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T-mobile:
603 414 975
O2:
601 218 255
Vodafone: 608 227 255
Serial number (product series):
Repair centre notes:
USER'S MANUAL
U U N N I I V V E E R R S S A A L L B B E E N N D D I I N N G G
M M A A C C H H I I N N E E W W I I T T H H F F L L O O O O R R
S S T T A A N N D D O O R R T T A A B B L L E E M M O O U U N N T T
CB200 / CB200-T

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Summary of Contents for Uni-max CB200

  • Page 1 Serial number (product series): Date of manufacture: Repair centre notes: Date of sale, stamp, signature: CB200 / CB200-T Without the correctly filled warranty card or without proof of purchase receipt, including the product type (invoice, purchase receipt) no warranty claim will be processed.
  • Page 2 Dear customer. Thank you for purchasing equipment from KH Trading, s.r.o. REPAIR AND MAINTENANCE REPORT Our company is ready to offer you our services - before, during and after you buy our product. Report and maintenance report: If you have any question, comment or idea, please contact our business centre. We will do our best to address your comment or question in timely matter.
  • Page 3: Table Of Contents

    • Always pay attention to safety instructions on the safety labels. Do not remove or damage them. If the Sharp-angle die warning label becomes unreadable, please contact your vendor. Stand (only for model CB200) • Disorganized and dirty work shop may cause accidents. Die 25.4 mm (1") •...
  • Page 4 • Use suitable tool for particular type of work. Do not overload your machine or accessories. Do not attempt DETAILED PART DRAWING to use machine with insufficient power to perform heavy duty work. Stand bending machine • Do not overload your device. Measure the work load in such way, so it could be done with comfortable speed.
  • Page 5 Assembling procedure MAINTENANCE screw 3/8" • Keep your tools clean. Dirt may enter the inner mechanism of your machine and cause damage. • Connect the bent part with the round base, • Do not use aggressive cleaning solution or paint thinners to clean the machine. using screw 3/8", flat washer, thick distance thick •...
  • Page 6 Bend No. 1 OPERATION Slide the work piece in the machine all the way to the mark No. 1 (pic. A) Basic operation and perform 80° angle bend. Check the angle. • The most part of this manual describes procedures how to perform common work piece bending operations.
  • Page 7: Ring Assembly

    REQUIRED MATERIAL Setting the bending angle • Depending on the desired precision, use the appropriated angle-measuring gauge. Flat steel bar thickness 4.8 mm, max. width 50.8 mm. • If you want to perform identical bends on identical work pieces (the same angle and bend position) you 2 flat steel bar 342.9 mm long may use the moveable and the non-moveable stoppers on the circle of the bracket.
  • Page 8 REQUIRED MATERIAL Setting the position of the stopper cube (the correct orientation of the cube and Flat steel bar thickness 4.8 mm, max. width 50.8 mm. selection of the correct hole in the bracket): • Connect the handle to the centre bracket stud, using the appropriate die, placed on the centre stud. 1 flat steel bar 342.9 mm long •...
  • Page 9: Long Connecting Stud

    Bend No. 1 Fastening the work piece / material Slide the work piece in the machine all the way to the mark No. 1 (pic. A) If you use the sharp-angle die, you do not need to fasten the work piece. and perform 45°...
  • Page 10: Moveable Stopper

    TYPICAL HANDLE MADE FROM FLAT STEEL BAR REQUIRED MATERIAL Flat steel handle Flat steel bar thickness 4.8 mm, max. width 50.8 mm. REQUIRED MATERIAL 1 flat steel bar 152.4 mm long One piece of flat, hot-rolled steel bar. 1 flat steel bar 147.6 mm long length 228.6 mm, 25.4 25.4...
  • Page 11: Short Connecting Stud

    • Using the short connecting stud mount the 38.1 mm (1 1/2") die in the handle hole 2). Bend No. 7 • Using the long connecting stud, mount the stopper cube (as shown on picture A). Slide the work piece to the mark No. 7 (pic. G) and perform 41° angle bend. •...
  • Page 12: Die 50.8 Mm (2")

    • Perform the second bend. Turn the handle till the handle die leaves the end of the material. Bend No. 3 • Remove the stopper cube and fix the sharp-angel die. Slide the work piece to the mark No. 3 (pic. C) •...
  • Page 13 REQUIRED MATERIAL Bracket screw bending Flat steel bar thickness 4.8 mm, max. width 50.8 mm. 1 flat steel bar 225.4 mm long The following charts show the applicable settings for bracket screw manufacture with typical end length and 1 flat steel bar 152.4 mm long bent radius manufactured from steel poles of common diameters.
  • Page 14 REQUIRED MATERIAL Flat steel bar thickness 4.8 mm, max. width 50.8 mm. 1 flat steel bar 355.6 mm long 1 flat steel bar 98.4 mm long BENDING PROCEDURE Make the letter "C" from the 355.6 mm long piece according to the procedure described earlier.
  • Page 15 REQUIRED MATERIAL Letter manufacturing / bending (for headings and signs) Flat steel bar thickness 4.8 mm, max. width 50.8 mm. 2 flat steel bar 342.9 mm long BENDING PROCEDURE Make two letters "V" according to steps described on page 36. Final steps Place both "V"...
  • Page 16 REQUIRED MATERIAL REQUIRED MATERIAL flat steel bar 177.8 mm Flat steel bar thickness 4.8 mm, max. width 50,8 mm. Flat steel bar thickness 4.8 mm, 1 bar length 355.6 mm max. width 50.8 mm. 1 bar length 88.9 mm. 1 flat steel bar 177.8 mm long 1 flat steel bar 152.4 mm long 88.9 mm BENDING PROCEDURE...
  • Page 17 REQUIRED MATERIAL REQUIRED MATERIAL Flat steel bar thickness 4.8 mm, max. width 50.8 mm. lat steel bar thickness 4.8 mm, Two pieces 1 flat steel bar 254.0 mm long max. width 50.8 mm. with length of 1 bar length 225.4 mm 225.4 mm 1 bar length 152.4 mm 69.9...
  • Page 18 REQUIRED MATERIAL REQUIRED MATERIAL Flat steel bar 4.8 mm, Flat steel bar thickness 4.8 mm, max. width 50.8 mm. max. width 50.8 mm. 2 flat steel bar 152.4 mm long 1 bar length 355.6 mm 1 flat steel rod 95.3 mm long Final steps Weld it together as seen on the picture.
  • Page 19 REQUIRED MATERIAL Bend No. 5 Flat steel bar thickness 4.8 mm, max. width 50.8 mm. Slide the work piece to the mark No. 5 (pic. E) and perform 45° angle bend. Check the angle. 1 flat steel rod 263.5 mm long 1 flat steel rod 63.5 mm long Bend No.
  • Page 20 REQUIRED MATERIAL Bend No. 1 Slide the work piece in the machine all the way to Flat steel bar thickness 4.8 mm, max. width 50.8 mm. the mark No. 1 (pic. A) and perform 45° angle bend. 1 flat steel rod 369.9 mm long Check the angle and move on to make the following 1 flat steel rod 63.5 mm long bend.

This manual is also suitable for:

Cb200-t