Summary of Contents for Alelion EasyPower EP48460CWT-R3-E
- Page 1 EasyPower User Manual EP48460CWT-R3-E (1002943) EP48460CWT-R2-E (1004083) EP48310CWT-R2-E (1003058)
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Page 2: Table Of Contents
Contents General........................3 Safety ........................4 Overview ......................... 5 Operation ........................ 7 Recycling ....................... 11 Repair ........................11 Appendix ....................... 12 Declaration of Conformity ..................12 Material Safety Data Sheet ................... 13 Battery Markings ....................16 Basic Battery Data Product no: EP48460CWT-R3-E (1002943) Battery Type:... -
Page 3: General
For more information consult the technical manual or contact your lift truck service organization or the lift truck manufacturer or the importer in your country. For more information about the advantages of the EasyPower battery please visit: www.alelion.com 2016-06-09, 1004070-001... -
Page 4: Safety
Safety As this EasyPower battery is of a lithium-ion type and is used in an environment where there is a potential risk of confusion with a lead-acid battery, we recommend that all personnel are informed about the difference of the two systems. This will prevent unsafe handling and also ensure that you get maximum benefit from the EasyPower battery. -
Page 5: Overview
Overview (topside) Lift truck positive (+) terminal Lift truck communication interface (CAN-bus contact) Charger interface (on the side wall) Lift truck negative (-) terminal Battery Indicator Label with key data Connection to battery terminals shall be made by M10x20-screws with a torque of 24Nm. Lifting Use the proper lift holes and lift equipment that exerts vertical... - Page 6 Labels Product code; identifies the battery type Electrical and technical data Product Cell designation according to IEC 62620 EC 62620 Product number; specifies the exact build Serial number; unique for each battery Customers own product number Nominal weight; with and w/o ballast Symbols;...
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Page 7: Operation
Operation The Easy Power battery has several benefits compared to a traditional lead-acid battery; noticeable for the operator is the use of separate connection for charging. To eliminate the risk of ignoring that the charger is connected and drive away, the onboard intelligence will not allow the lift truck to be moved during charging. - Page 8 Charging The Easy Power battery utilizes an external charger for charging, the charging interface also has a CAN-communication link that ensures optimal charging control. For more detailed information regarding charging and the functionality such as indications and behaviors of the charger refer to the chargers user manual. The following chargers are recommended to be used together with the EasyPower batteries covered by this manual: Micropower access MA4551-3616 165A (1004073)
- Page 9 Storage Please note as all batteries the EasyPower battery has a certain self-discharge, this is mainly due to power consumption of the inbuilt security system. Never store an EasyPower battery that indicates or warns that the SOC is low, it should be charged at first given opportunity. Store less than four (4) weeks;...
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Page 10: Troubleshooting
Troubleshooting Protect Mode To protect the user and the hardware connected as well as the EasyPower battery; some situations can trigger the EasyPower battery to go in to a protect mode. It will then disconnect the DC output terminals. This can be an indication of a problem, but can also be triggered by usage outside the normal parameters, or as a last measure to avoid harmful deep discharge when the battery is close to being fully discharged. -
Page 11: Recycling
Remove charger, wait in an indoor environment +5°C to +30°C for four to five (4-5h) hours, even longer if you suspect that temperature is too high or too low. Try again to put the EasyPower battery on charge in an indoor environment +5°C to +30°C. If the EasyPower battery still will not charge, contact service personnel. -
Page 12: Appendix
Appendix Declaration of Conformity Declaration of Conformity Manufacturer Alelion Batteries AB, Flöjelbergsgatan 14C, SE 44934 Mölndal, Sweden We declare that the product listed below is in accordance with the following Directives: 2004/108/EC EMC Directive Type of equipment: Lithium-ion battery Product type:... -
Page 13: Material Safety Data Sheet
Product and company identification Product: Traction Lithium Ion Battery Brand name: EasyPower Manufacturer: Alelion Batteries AB Adress: Flöjelbergsgatan 14 C, S-431 37 Mölndal, Sweden Emergency phone: + 46 31 86 62 00 Composition/information on ingredients As a solid, manufactured article, exposure to hazardous ingredients is not expected with normal use. - Page 14 Accidental Release Measures This information is relevant only if the battery is broken and the contents are released. Personal precautions Use personal protective clothing. Avoid contact with skin, eyes and clothing. Avoid breathing fume and gas. Environmental precautions Do not discharge into the drains/surface waters/groundwater. Take up mechanically and send for disposal.
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Page 15: Regulatory Information
Release date: 18 February 2014 Revision date: 09 April 2014 Revision: B Prepared by: Alelion Batteries AB Flöjelbergsgatan 14C 431 37 Mölndal, Sverige The information given above is provided in good faith based on existing knowledge and does not constitute an assurance of safety under all conditions. It is the user’s responsibility to observe all laws and regulations applicable for storage, use, maintenance or disposal of the product. -
Page 16: Battery Markings
Battery Markings Warning sign Battery danger; contains battery cells. Avoid short circuit. Prohibition sign Do not expose the battery of high temperature. The EasyPower battery is built for usage up to +45˚C ambient temperature. By safety reasons the EasyPower battery shall not be exposed of temperatures above +85˚C.
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