Floeter AirWave 1 Operating Instruction

Air cushion machine
Hide thumbs Also See for AirWave 1:

Advertisement

Quick Links

OPERATING INSTRUCTION
OPERATING INSTRUCTION

Advertisement

Table of Contents
loading

Summary of Contents for Floeter AirWave 1

  • Page 1 OPERATING INSTRUCTION OPERATING INSTRUCTION...
  • Page 2: Table Of Contents

    OPERATING INSTRUCTION Contents Contents ......................... 2 Safety guidelines ......................3 Air cushion types - FILLER ....................4 Air cushion types – WRAPPER ..................5 Machine overview ......................6 Technical data ......................... 6 Recommended settings ....................7 Accessories and spare parts ..................... 8 Operating instructions ......................
  • Page 3: Safety Guidelines

    OPERATING INSTRUCTION Safety guidelines uidelines Please read the safety guidelines and operating instruction closely before using the machine. Please read the safety guidelines and operating instruction closely before using the machine. Please read the safety guidelines and operating instruction closely before using the machine. ...
  • Page 4: Air Cushion Types - Filler

    OPERATING INSTRUCTION Air cushion types - FILLER Type 7.1 AirWave 1 air cushion filler 100 x 210 mm 20 µm / 700 m Ideal for filling small voids and for use as an intermediate layer Type 7.2 AirWave 1 air cushion filler 150 x 210 mm 20 µm / 700 m Ideal for filling medium-sized voids and for use as an air cushion ring Type 7.3 AirWave 1 air cushion filler 200 x 210 mm 20 µm / 700 m...
  • Page 5: Air Cushion Types - Wrapper

    OPERATING INSTRUCTION Air cushion types – WRAPPER Type 8.1 AirWave 1 wrapper 420mm 2 large chambers 20µm / 450 m 2 large chambers for large volumes and for use as a top layer Type 8.2 AirWave 1 wrapper 420mm 2 small chambers 20µm / 450 m 2 chambers for moulded components, edge protection, and wrapping Type 8.3 AirWave 1 wrapper 420mm 4 chambers 20µm / 450 m...
  • Page 6: Machine Overview

    OPERATING INSTRUCTION Machine overview Power cord, power switch Connection Longrollholder Interface for external control Sensor end of film (optional) Control panel Film roll shaft Filling pipe for air supply Extendible base Film channel Storage operating instruction Bedienungsanleitung Spare part compartment Technical data Power supply: 230 V;...
  • Page 7: Recommended Settings

    OPERATING INSTRUCTION Recommended settings Cushion Type Recommended Temperature Recommended Air Volume in 170-180 16-20 Typ 7.1 170-180 16-20 Typ 7.2 170-180 16-20 Typ 7.3 170-180 30-34 Typ 7.4 170-180 32-36 Typ 7.5 170-180 44-48 Typ 8.1 170-180 44-48 Typ 8.2 170-180 44-48 Typ 8.3...
  • Page 8: Accessories And Spare Parts

    OPERATING INSTRUCTION Accessories and s Accessories and spare parts Hex key Hex key (2 pcs) Teflon belt Teflon belt (1 set = 2 pcs) Knife Knife (1 pcs) Power cord Power cord (1 pcs) Fuse Fuse (1 pcs) USB flash drive with operating instructions and with operating instructions and training video Filmg Filmguide pins (2 pcs)
  • Page 9: Operating Instructions

    OPERATING INSTRUCTION Operating instructions nstructions Connect power to the machine and switch on the Connect power to the machine and switch on the machine. The start screen will appear automatically after ca. 5 The start screen will appear automatically after ca. 5 seconds on the control panel.
  • Page 10 OPERATING INSTRUCTION Pull the film above the air nozzle and through the film and through the film channel. Press the “IN/OUT button” and pull the film all channel. Press the “IN/OUT button” and pull the film all the way through. The corner of the film can be cut at an angle to make it The corner of the film can be cut at an angle to make it easier to fit the film over the air nozzle.
  • Page 11: Control Panel Settings

    OPERATING INSTRUCTION Control panel settings ettings Use the control panel to set the welding temperature, film to set the welding temperature, film length, and air volume. Once a roll of film is loaded and all length, and air volume. Once a roll of film is loaded and all settings are correct, press “Start”...
  • Page 12: Preset And Lock Function

    OPERATING INSTRUCTION Preset and lock function Preset and lock function Four presettings with temperature and air charge are possible with temperature and air charge are possible for a quick selection. quick selection. Programming the presettings can be done can be done at programming level. Please ask your foreman for the required code.
  • Page 13: Change The Knife

    OPERATING INSTRUCTION Change the knife the knife You can easily change the knife for You can easily change the knife for AirWave1 yourself. Step 1: Switch off the machine and disconnect power Switch off the machine and disconnect power Always switch off the machine before opening it Always switch off the machine before opening it.
  • Page 14 OPERATING INSTRUCTION Undo the locating screw with the provided hex Undo the locating screw with the provided hex key. Remove the blade bracket. Caution!! Even used blades are extremely sharp! Even used blades are extremely sharp! Step 3: Change blade Undo the little screw which fixes the blade with little screw which fixes the blade with the provided hex key.
  • Page 15 OPERATING INSTRUCTION Step 4: Insert the knife Insert the knife into the slot at the machine Insert the knife into the slot at the machine casing and fix it with the screw. casing and fix it with the screw. Remount the cover at the top, close the Remount the cover at the top, close the machine casing and fix it with the screws.
  • Page 16: Change The Teflon Transport Belts

    Teflon transport belts You can easily change the Teflon belts for You can easily change the Teflon belts for AirWave 1 yourself. Always switch off the machine before opening it. lways switch off the machine before opening it. Disconnect power Disconnect power to the machine by removing the power cord completely from the machine.
  • Page 17 OPERATING INSTRUCTION Push the upper of the two guiding rollers on the left in the image to the right against the spring to release the tension for the upper Teflon belt. Remove the slackened Teflon belt from the rollers. Push the lower of the two guiding rollers on the left in the image to the right against the spring to release the tension for the lower Teflon belt.
  • Page 18 OPERATING INSTRUCTION Place the new Teflon belt over the upper of the transport rollers on the left in the picture. And press the roll again to the right against the spring. Place the Teflon belt now also over the upper transport roll on the right in the image and loosen pressure at the roll.
  • Page 19 OPERATING INSTRUCTION Turn the tension lever back to the left to to press the transport rolls against each other. Fit the covers of the Teflon belts and screw it with the prepared hex key. Lower cover first and then the upper one. Now you can reconnect the power cord and switch on the machine.
  • Page 20: Filmguide Pins

    Thread the film trough the pins and over the airpipe. Start production. Error codes The AirWave 1 has an integrated diagnostic program. In the event of an error, an “E” code will appear on the display. This code will help you correct the error:  „Foil Empty“: film roll empty.
  • Page 21: Options And Expandability

    OPERATING INSTRUCTION Options and expandability Please contact your sales advisor for further information. Distance controlled production by Bluetooth connection. With tablet or smartphone Fully automated control by the installation of a filling level sensor. Optimal for overhead compartment or mobile air cushion storage. Start-/Stop funktion with foot pedal.
  • Page 22: Warranty

    Wearing parts, in particular, Teflon transport belts, knifes, and transport rollers  Damage caused by machine downtimes Contact: Flöter Verpackungs-Service GmbH Robert-Bosch-Str 17 71701 Schwieberdingen tel: 0800 FLOETER (free) e-mail: info@floeter.com tel: +49 (0) 71 50 / 9 24 83-0...
  • Page 23 OPERATING INSTRUCTION Note Warning: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.”...
  • Page 24 OPERATING INSTRUCTION Flöter Verpackungs-Service Robert-Bosch-Straße 17 D-71701 Schiweberdingen tel.: 07150/92483-0 Info@floeter.com www.floeter.com www.airwave1.com...

Table of Contents