Deutronic DBL1200HV-60 Manual
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Deutronic DBL1200HV-60 Manual

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Deutronicstr. 5, D - 84166 Adlkofen
Tel.:
+49 (0) 8707 920-199
Fax:
+49 (0) 8707 1004
E-Mail: sales@deutronic.com
http://www.deutronic.com
http://www.deutronic.com/FTP-Ordner/DBL-Tools/MPC4_1/BMW/DBL1200HV-60-Update-Tool.exe
http://www.deutronic.com/FTP-Ordner/DBL-Tools/MPC4_1/BMW/DBL1200HV-60-Update-Tool.zip
Important note:
Do not use the device in applications for which it was not originally
designed! Only for use by qualified electrical personnel. Read
operating instructions carefully and always refer to the guidelines of
the battery manufacturer!
State: 28.11.17
Manual
DBL1200HV-60
171128_Manual_DBL1200HV-60_EN_.docx
Page 1 of 33

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Summary of Contents for Deutronic DBL1200HV-60

  • Page 1 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Manual DBL1200HV-60 http://www.deutronic.com/FTP-Ordner/DBL-Tools/MPC4_1/BMW/DBL1200HV-60-Update-Tool.exe http://www.deutronic.com/FTP-Ordner/DBL-Tools/MPC4_1/BMW/DBL1200HV-60-Update-Tool.zip Important note: Do not use the device in applications for which it was not originally designed! Only for use by qualified electrical personnel. Read...

  • Page 2: Table Of Contents

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Contents Safety Instructions ....................3 Device Information ....................12 2.1. Device Description and Scope of Supply ............. 12 2.2. Technical Data ..................... 12 2.2.1.

  • Page 3: Safety Instructions

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 1. Safety Instructions The device contains components which are likely to generate electric arcs and sparks, thus the device has to be placed in a special housing or in a room provided for this purpose during operating.
  • Page 4 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com General: The device is designed according to all relevant safety regulations. Nevertheless, the health of the operator, the health of the operator, the...
  • Page 5 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Site requirements: The supply, charging and sensor cables should be positioned so that the risk of damage to the bonnet, doors, or moving engine parts is minimized.
  • Page 6 Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Instruction regarding DC connection: To reduce the risk of damage to the device and health risks of the operator and other persons present some safety points that need to be...
  • Page 7 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Chemical hazards: Batteries contain harmful acids that cause severe skin and eye injury when coming in contact with them. Furthermore, vapors and gases which may cause respiratory injuries and explosions can arise during operation.
  • Page 8 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Self and operator protection: During operation all unnecessary persons should be removed from the danger area, the remaining people should be informed about the possible dangers and risks (acid, gases, electrical currents, temperatures).
  • Page 9 Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Safety instructions during operation: To reduce the risk of damaging the mains plug and cord while disconnecting the device, always pull on the plug – not on the cord.
  • Page 10 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Disposal: The disposal of electrical devices in the household garbage is forbidden. The consumer is obliged to dispose the device in the local collection and return systems in accordance with the municipality.
  • Page 11 Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Maintenance, service, repair: The device must not be opened. If a service or repair is required, the unit must be sent to a qualified service technician. Incorrect installation may result in an electric shock or fire.

  • Page 12: Device Information

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 2. Device Information 2.1. Device Description and Scope of Supply This device is a conditioning and diagnostic system for single modules for a high-voltage vehicle battery.

  • Page 13: Output

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 2.2.2. Output Output voltage range max. 65,6 VDC Before charging, a target voltage within the Operation tolerance range has to be set.

  • Page 14: Warning Notices Used On The Housing

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 2.3.2. Warning notices used on the housing Indication to read the manual Warning of hot surfaces 2.3.3. Disposal of the packing material If possible, put the used packing materials aside for a possible reuse.

  • Page 15: Connections

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 3. Connections Electrical supply: A mains supply is required to power the device. Use a mains input connector of type IEC60320/C14.

  • Page 16: Control Elements

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Control Elements Display Power switch Menu navigation buttons 5. Indicators To display the current operating mode three LED lamps are provided on the front of the device.
  • Page 17 Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com When no battery is connected, the status “Battery module not connected” appears on the display. All setting and diagnostic menus are accessible at all times via the MENU field.

  • Page 18: Conditioning Operation

    +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com If one of the connectors is not inserted, the respective message will appear in the display. To enable access to the conditioning operation menu, the missing connector must be inserted.

  • Page 19: Charging Current

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 7.1. Charging Current The maximum charging current is 20A. If the connected battery is charged using a low current, the current limit can be reduced using the menu item “CURRENT”. To reduce the charging current limit press “OK”...

  • Page 20: Module - Target Voltage

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 7.2. Module – Target Voltage The target value for the voltage of the connected battery can be entered under the menu item “VOLTAGE”. The default value will always be the current voltage of the connected battery module.

  • Page 21: Starting The Conditioning Process

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 7.3. Starting the Conditioning Process After the complete and correct entry of the battery module parameters and the required target voltages the “START“ field must be selected and confirmed using the „OK“ button.

  • Page 22: Operating Screen

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com The following is displayed after entering an incorrect battery module parameter or an incorrect security code: 7.4. Operating Screen If the battery parameters and security code are both correctly entered, the conditioning process will begin.

  • Page 23: Menu

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 8. MENU The item “MENU” is selectable during all operational modes of the device. After selecting the item “MENU” the user reaches the main menu of the device. This is divided into the following user and diagnostic menus.

  • Page 24: Diagnosis

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 8.2. Diagnosis To display the individual values of the connected battery module, select the menu item “DIAGNOSIS” in the above mentioned main menu and confirm using the “OK” button.

  • Page 25: Superuser - Menu

    Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com 8.3. SUPERUSER – Menu Battery module limiting values and safety parameters can only be changed using the “SUPERUSER” menu. To enter this menu a password is necessary. After selecting and...
  • Page 26 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com U ZoL Maximal cell tension limit Charging [V] 3,5 … 4,2 Δ = 0,01 U ZoE Maximal cell tension limit discharging [V] 3,5 …...
  • Page 27 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com T Vo Maximal temperature limit for max. current [°C] 35 … 44 Δ = 1 Maximal temperature limit battery module [°C] 45 …...
  • Page 28 Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Code Inquiry to start the conditioning 43 characters Password for SuperUser menu 43 characters To reset all the limit and safety parameters to the factory settings, the menu item “PARAMETER DEFAULT”...

  • Page 29: Version

    SW: 1.20. A simple update does not require the internal boot loader (BOOT:) to be changed. If it is necessary to change the boot loader, this can only be carried out at an authorised Deutronic Service Centre. To exit the window select the menu item “BACK “. Status Messages...
  • Page 30 Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com An error will for example be displayed like this: If there is no mistake prevailing, “OK” will appear in the display. By pressing “OK”, it is possible to display the mistake and to start the conditioning process.

  • Page 31: Maintenance Instructions

    Deutronicstr. 5, D - 84166 Adlkofen Tel.: +49 (0) 8707 920-199 Fax: +49 (0) 8707 1004 E-Mail: sales@deutronic.com http://www.deutronic.com Maintenance instructions The DBL1200HV will operate reliably for years with a minimum of maintenance. Consider the following points to maintain the device in the optimal condition: Clean the housing of the device with a soft cloth.

  • Page 32: Service Centre / Repairs

    To ensure a fast and smooth processing it is absolutely important that every device sent to Deutronic for repair has a fully filled out return service form which should include all relevant data (e.g. address, name contact person, phone number etc.) as well as detailed fault description.

  • Page 33: Contact Data

    D-IPS und DEUTRONIC sind eingetragene Marken der Deutronic Elektronik GmbH. DC Nr. 33843 All data has been measured with nominal input voltage, full load and 25°C ambient temperature if not indicated otherwise. Technical changes and mistakes are subject to change.

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