Summary of Contents for Technoplus multiflex 80280
- Page 1 Verarbeitungstechnik GmbH As of: 12.12.2007 6923 Lauterach / AUSTRIA Version: Retain for future reference!
- Page 2 Version 1.0...
- Page 3 Legal information relating to operating instructions These operating instructions and the information contained therein have been compiled with all due care and attention. However, technoplus Verarbeitungstechnik GmbH accepts no liability for printing errors, other forms of error, or any damage resulting from such.
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Page 4: Table Of Contents
Table of Contents General user information 1.1. Purpose of the document ................... 6 1.2. Positional information in the documentation............6 1.3. Figures used ...................... 7 1.4. Symbols used..................... 8 Basic safety instructions 2.1. General safety instructions................. 9 2.2. Obligations of the operating company.............. 10 2.3. - Page 5 Working with the machine 9.1. Clamping the drill bit into the quick-change chuck........... 24 9.2. Mounting the quick-change chuck on the boring head ........24 9.3. Attaching a table extension................25 9.4. Mounting the insertion matrices on the insertion frame ........25 Settings on the machine 10.1.
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Page 6: General User Information
GENERAL USER INFORMATION General user information 1.1. Purpose of the document These operating instructions serve to describe the operational processes and maintenance of the machine as well as to provide important information required for the safe and efficient handling of the machine. 1.2. -
Page 7: Figures Used
GENERAL USER INFORMATION 1.3. Figures used Instructions and system reactions Operating steps that are to be undertaken by operating personnel are depicted as numbered lists. The order of the steps is to be maintained. The reactions to the respective operations are marked by means of an arrow. Example: 1. -
Page 8: Symbols Used
GENERAL USER INFORMATION 1.4. Symbols used Important! The symbols serve the purposes of safety and may not be removed or damaged under any circumstances. Observe all warning and safety signs attached to the machine. Immediate impending danger which will lead to serious injury Danger! or death. -
Page 9: Basic Safety Instructions
BASIC SAFETY INSTRUCTIONS Basic safety instructions 2.1. General safety instructions – The deployment and application of the drilling and inserting machine may only be undertaken as described in these operating instructions. – The operating company of the drilling and inserting machine is responsible for maintenance of application-related national and international health, work and safety regulations. -
Page 10: Obligations Of The Operating Company
BASIC SAFETY INSTRUCTIONS 2.2. Obligations of the operating company The operating company is obliged to allow only those persons to work on the machine who: – are familiar with the basic regulations relating to working safety and accident prevention, – have been trained to work with the machine, –... -
Page 11: Safety Equipment
BASIC SAFETY INSTRUCTIONS 2.5.1. Modifications or amendments Unauthorised modifications or amendments to the machine shall void all manufacturer liability and guarantee! For this reason, do not make changes or additions to the machine without first seeking the agreement and written permission of the manufacturer. 2.5.2. -
Page 12: Hazards And Safety Measures
BASIC SAFETY INSTRUCTIONS 2.8. Hazards and safety measures Hazards and adverse effects can occur during the application of the machine, – which can represent a risk to life and limb for the user or third-parties, – for the machine itself, or –... -
Page 13: Residual Risk According To En Iso 12100 Parts 1+2
BASIC SAFETY INSTRUCTIONS 2.9. Residual risk according to EN ISO 12100 parts 1+2 Important! The machine has been built according to the current state-of-the-art and recognised safety-relevant regulations. However, danger to life and limb for the user or third-parties or adverse effects to the machine or other property can occur during its operation. -
Page 14: Product Information
PRODUCT INFORMATION Product information 3.1. Overview of machine with component descriptions ”1“ Machine table ”2“ Base frames with guidance columns for horizontal movement ”3“ Base frames with guidance columns for vertical movement ”4“ Vertical boring mill ”5“ Horizontal boring mill ”6“... -
Page 15: Technical Data
PRODUCT INFORMATION 3.2. Technical Data Main dimensions of the machine Machine table width 1,000 mm 500 mm Machine table depth at 20mm boring gap Machine table height with foundation (=accessory) 950 mm 200 mm Machine table height without foundation Machine table overall height with foundation 1,650 mm Machine table overall height without foundation 910 mm... - Page 16 PRODUCT INFORMATION Electrical connection ..V Supply voltage according to type plate Frequency according to type plate ….. Hz 1.8 kW Installed load for 3-phase motors Rating of the supply is to correspond with local regulations, however, minimum 1.5mm² fused supply with max. 1.5x nominal current according to type plate, max. 10 A. H07RN-F5G1.5 or equivalent Pneumatic connection Dust, water and oil-free compressed air...
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Page 17: Machine Identification
PRODUCT INFORMATION Noise emission values According to DIN EN ISO 11202 supplemented by CEN -TC 142, the workplace emission value L amounts to: idle running ..dB(A) Working noise 84.5 dB(A) According to EN ISO 3746 supplemented by CEN -TC 142, the sound power level L amounts to: Idle running... -
Page 18: Permissible Tools
PERMISSIBLE TOOLS Permissible tools Warning! Hazards for both the machine and its users can occur in the event that impermissible tools are used! The operator is responsible – for any damage resulting from such, – and the manufacturer accepts no liability. 4.1. -
Page 19: Permissible Workpieces
PERMISSIBLE WORKPIECES Permissible workpieces Warning! Hazards for both the machine and its users can occur in the event that impermissible workpieces are used! The operator is responsible – for any damage resulting from such, – and the manufacturer accepts no liability. 5.1. -
Page 20: Unpacking And Scope Of Delivery
UNPACKING AND SCOPE OF DELIVERY Unpacking and scope of delivery 6.1. Unpacking When unpacking the drilling and inserting machine, the paperboard packaging should be removed in the upward direction. The machine body is protected against corrosion by means of sprayed oil. The sprayed oil can be left on the machine in order to protect against corrosion. -
Page 21: Transport, Storage And Erection
TRANSPORT, STORAGE AND ERECTION Transport, Storage and Erection 7.1. Transport and storage conditions Warning! There is a risk of tipping and crushing when transporting the machine! The transport personnel must wear suitable protective shoes. – The machine is supplied fully assembled and ready for operation, mounted on an IPPC special pallet, and protected by means of paperboard packaging. -
Page 22: Erection At Final Site
TRANSPORT, STORAGE AND ERECTION 7.4. Erection at final site Important! The machine may not be lifted up by the machine table (aluminium frame), as this could cause the machine settings to be misadjusted. Only lift the machine by the lifting eye bolts "1", observe centre of gravity "3"! 3. -
Page 23: Installation And Commissioning
INSTALLATION AND COMMISSIONING Installation and commissioning 8.1. Pneumatic connection Warning! When the machine is connected to a pneumatic source, the motor cradle of the vertical boring mill with transmission can move upwards and the horizontal boring mill can move backwards in the machine frame. The machine is equipped with a 2 m long air hose from factory. -
Page 24: Working With The Machine
WORKING WITH THE MACHINE Working with the machine 9.1. Clamping the drill bit into the quick-change chuck Important! In order that all drill bits reach the same depth, it is necessary that all drill bits are set to the same gauge "x". 1. -
Page 25: Attaching A Table Extension
WORKING WITH THE MACHINE 9.3. Attaching a table extension 1. Remove end cap "1" 2. Screw the connection plate "3" to the table profile "2" (2 screws) 3. Screw the connection plate "3" to connection plate "4". (6 screws) Ensure that table profile "2" and extension profile "5" are level before tightening up the screws. -
Page 26: Settings On The Machine
SETTINGS ON THE MACHINE 10. Settings on the machine 10.1. Setting the vertical bore depth The actual bore depth is not adjusted, rather, the thickness of the workpiece to be processed. The display is adjusted in such a way as that 57mm long drill bits provide a bore depth of 13 mm. -
Page 27: Setting The Horizontal Bore Depth
SETTINGS ON THE MACHINE 10.3. Setting the horizontal bore depth The horizontal boring mill has a drill depth stop screw "1" Setting the bore depth is undertaken by means of interdependently tightening both hexagon nuts "2". 10.4. Setting the horizontal bore height 1. -
Page 28: Adjust The Drilling Speed
SETTINGS ON THE MACHINE 10.5. Adjust the drilling speed Note! The per hard workpiece, the smaller the operating speed! The better the tool, the more largely the operating speed! Adjust the drilling speed vertically The vertical production machine works with a increased, not adjustable setting speed and a steplessly adjustable working speed. -
Page 29: Troubleshooting And Fault Recovery
TROUBLESHOOTING AND FAULT RECOVERY 11. Troubleshooting and fault recovery The following overview provides information about faults, their causes and remedies. In the event that a fault cannot be rectified despite using the table, please contact your supplier. Fault Possible causes / Remedy Compressed air attach, adjust manometer gauge to 6 bar. -
Page 30: Maintenance
MAINTENANCE 12. Maintenance Note! Professional maintenance facilitates a trouble-free and efficient production flow. Some of the detailed tasks are highly dependent on the level of use and ambient conditions. Different maintenance cycles may be required in individual cases. 12.1. Maintenance schedule Important! Maintenance work may only be carried out if the machine has been correspondingly secured. -
Page 31: Cleaning Instructions
MAINTENANCE 12.1.1. Drain condensate in pneumatic maintenance unit Place a container under the maintenance unit. Open the drainage screw for the condensate. Allow the entire condensate to drain off and dispose of it in an environmentally- compatible manner. Close the condensate drain screw again. -
Page 32: Circuit Diagrams
CIRCUIT DIAGRAMS 13. Circuit diagrams 13.1. Pneumatic Diagram Version 1.0... -
Page 33: Pneumatic Components
CIRCUIT DIAGRAMS 13.2. Pneumatic components Version 1.0... -
Page 34: Electrical Circuit Diagram
CIRCUIT DIAGRAMS 13.3. Electrical circuit diagram Version 1.0... -
Page 35: Electrical Components
CIRCUIT DIAGRAMS 13.4. Electrical components Version 1.0... -
Page 36: Decommissioning And Disposal
DECOMMISSIONING AND DISPOSAL 14. Decommissioning and disposal 14.1. Decommissioning Important! After every temporary decommissioning, a new commissioning process must be carried out. 1. Isolate machine from compressed air supply 2. Isolate machine from electrical mains 3. Secure the machine against unauthorised usage (padlock) 4. -
Page 37: Warranty Conditions
WARRANTY CONDITIONS 15. Warranty conditions We provide a warranty for the supplied product within the framework of the "General terms of delivery of the machine and constructional steelworks trade association of Austria, item 11, Warrantee". All warrantee claims shall be void in the event of improper use, repair by means of unauthorised persons, in the event of the application of third-party replacement parts, as well as in the event of third-party accessory usage without the written permission of the manufacturer. - Page 38 WARRANTY CONDITIONS Version 1.0...
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Page 39: Miscellaneous
MISCELLANEOUS 16. Miscellaneous 16.1. Declaration of conformity Version 1.0... - Page 40 MISCELLANEOUS Version 1.0...
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Page 41: Resale Sheet
MISCELLANEOUS 16.2. Resale sheet Sales person: Name:…………………………………………………………………………………………….. Street:……………………………………………………………………………………………. Postcode:………………………………….. City:…………………………………………… Country:……………………………………. Telephone:………………………………. Fax:………….………………………………. Machine: Type: ……………………………………….. Machine number:………………………… Date of sale:…………………………………………………………………………………. Reason why multiflex was sold: ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. - Page 42 MISCELLANEOUS technoplus Verarbeitungstechnik GmbH Lerchenauerstraße 69 6923 Lauterach AUSTRIA Notes: ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. Sender: ………………………………………………… ………………………………………………… …………………………………………………...
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Page 43: Questionnaire 1 - Reason For Purchasing The Multifflex
MISCELLANEOUS 16.3. Questionnaire 1 - Reason for purchasing the multifflex Buyer: Name:…………………………………………………………………………………………….. Street:……………………………………………………………………………………………. Postcode:………………………………….. City:…………………………………………… Country:……………………………………. Telephone:……………………………..…. Fax:………….………………………………. Size of company:....persons Machine: Type: ……………………………………….. Machine number:………………………… Operational use of the machine Approx. ………….…hours per month Application of multiflex in area (please check where applicable): _Kitchen furniture manufacture _General interior work _General furniture manufacture... - Page 44 MISCELLANEOUS technoplus Verarbeitungstechnik GmbH Lerchenauerstraße 69 6923 Lauterach AUSTRIA Notes: ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. Sender: ………………………………………………… ………………………………………………… …………………………………………………...
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Page 45: Questionnaire 2 - Satisfaction
MISCELLANEOUS 16.4. Questionnaire 2 - Satisfaction Buyer: Name:…………………………………………………………………………………………….. Street:……………………………………………………………………………………………. Postcode:…………………………………... City:…………………………………………… Country:…………………………………….. Telephone:…………………………………. Fax:………….………………………………. Machine: Type: …………………………………………………………………………………………….. Machine number:……………………………………………… …………………………… Current / frequency according to type plate:……………………………………………….... How satisfied are you with multiflex? (Please check where applicable): _Very satisfied _Moderately _Good _Not at all Would you buy a multiflex again? (Please check where applicable or supplement):... - Page 46 MISCELLANEOUS technoplus Verarbeitungstechnik GmbH Lerchenauerstraße 69 6923 Lauterach AUSTRIA Notes: ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. Sender: ………………………………………………… ………………………………………………… …………………………………………………...
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Page 47: Personal Notes
PERSONAL NOTES 17. Personal notes ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. ……………………………………………………………………………………………………. - Page 48 Verarbeitungstechnik GmbH Lerchenauerstraße 69 6923 Lauterach / AUSTRIA t: +43 (0)5574 76178 f: +43 (0)5574 76178-2 office@technoplus.eu www.technoplus.eu...
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