Aimco AM-45 Instruction Manual

Digital management system for screw fastening

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Instruction Manual
AM-45 / AM-65
Digital Management System
for Screw Fastening
PO Box 16460, Portland OR 97292-0460
1-800-852-1368 • (503) 254-6600
www.aimco-global.com

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Summary of Contents for Aimco AM-45

  • Page 1 Instruction Manual AM-45 / AM-65 Digital Management System for Screw Fastening PO Box 16460, Portland OR 97292-0460 1-800-852-1368 • (503) 254-6600 www.aimco-global.com...
  • Page 2: Table Of Contents

    Table of Contents Thank you for choosing our light and powerful electric screwdrivers and AM Series Digital Management System from screw fastening. To ensure the tool fully utilizes its maximum performance and extend its life, please read this manual before use. General Safety Warnings .................
  • Page 3 entering a power tool or its medication. A moment of adaptor will increase the risk of inattention while operating electric shock. power tools may result in • serious personal injury. Do not abuse the cord. Never • use the cord for carrying, Prevent unintentional starting.
  • Page 4: Read Before Use

    • Ensure the power cord is tightly Turn off the power immediately plugged into the socket. and contact your AIMCO • Hold plug firmly when plugging service center. in or unplugging cord that •...
  • Page 5: Warranty Information

    AIMCO under this Warranty. The warranty provision with respect to each such product may be amended by AIMCO from time to time in its sole discretion. The liability of AIMCO hereunder shall be limited to replacing or repairing, at its option, any products which are returned freight prepaid to AIMCO and which AIMCO determines to be defective as described above or, at AIMCO’s option,...
  • Page 6 AIMCO’S LIABILITY PURSUANT TO WARRANTY OF THE PRODUCTS COVERED HEREUNDER IS LIMITED TO REFUND OF THE PURCHASE PRICE. IN NO EVENT SHALL AIMCO BE LIABLE FOR COSTS OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER. IN NO EVENT SHALL AIMCO BE LIABLE FOR ANY SPECIAL,...
  • Page 7: Product Information

    PRODUCT INFORMATION AM Series Controller Features • Prevents incomplete fastening, stripping, and idling • Prevents the possibility of missing screws during the fastening operation • LCD monitor shows clear counting information • Green color on the monitor indicates OK fastening and Red color indicates NG fastening •...
  • Page 8 Specifications Model AM-45 AM-65 Counting range of accumulative 1 – 60,000 fastening for work pieces Range of Set Number of 1 – 99 Fastening for a single work piece Setting Range of Number of 1 – 99 Sample Fastening Time...
  • Page 9: Parts And Functions

    PARTS AND FUNCTIONS Speed Setting Change the speed setting by turning the speed-setting screw on the side of the power supply with the small screwdriver (standard accessory). • Turn clockwise 010 to increase the speed. • Turn counter-clockwise 100 to lower the speed. AM Controller Panel Keys Switch to Setting Page Selection...
  • Page 10 Power Setting and AC Input Socket (C13 Specification) The input voltage of the power supply is ranged between 100–240VAC, 50/60 Hz. Use the correct voltage to avoid any damage to the power supply. Connect one side of the cable to the AC power socket and the other ...
  • Page 11 DC voltage will be exported. • “Shut-off” and “switch on” signal output voltage will be changed with the speed button: AM-45 (DC 25–35V), AM-65 (DC 20–30V) • Brake signal output voltage and corresponded screwing manager models: AM-45 (DC 35V), AM-65 (DC 30V).
  • Page 12 JP-A Terminal Block for External Controller • Connect between AM-45/AM-65 controller and the automation equipment via PCB: Connect A1 to K5, and connect H2 to H1. You can use the external controller to control the AM Controller. This is for...
  • Page 13 OUTPUT-B: Signal Output Terminal Block OUTPUT-B Pin and corresponding output mode: • A single unit is fastened completely (B1 & B4 are conductive) • OK screw fastening each time (B3 & B4 are conductive) • NG screw fastening each time (B2 & B4 are conductive). •...
  • Page 14 Screw Holes for Assembly of the AM Controller and Balancer Screw holes at the bottom of the AM Controller allow it to be mounted on an SB-series balancer (optional accessory) and a fixed board. Please follow the instruction below:...
  • Page 15: Operation

    Operation of AM Controller Switch to Setting Page Selection Selection/Enter Return to Operation Page Screen Lock LCD On/Off Step 1: Connect the screwdriver to the AM controller with the 5P cable. Step 2: Plug the power cord into the electric socket (110V / 220V). Step 3: Press the On/Off key Step 4: Screen (1) will display after 3 seconds.
  • Page 16 for 3-4 seconds and screen (3) “MEMO CLEAR” will display. Step 5: Press Screen 3: Memo Clear Screen 3 lets you clear all setting records. Press key to delete; Press key to return to screen (1) Step 6: Screen (4) press at the same time for 3-4 seconds.
  • Page 17 Step 9: The Memo Recall screen lets you select the item you want to recall. If you do not need to recall any item, press from this screen, which will take you to screen (7). Screen 6: Memo Recall Choose the set memo (max. 10 items): Press key to choose the item you want to recall.
  • Page 18 Step 12: Screen (9) allows you to set the number of pieces (samples) for which you will record a fastening time. Screen 9: Set Number of Samples Press key to increase the quantity (max 99 pieces). Press key to decrease the quantity. Press key to confirm and switch to the next screen.
  • Page 19 Screen 13: Set Number of Screws to Fasten for Each Unit Max. 99 pieces Press to increase; Press to decrease. Press to confirm and switch to the next screen. Screen 14: Set Counting Logistics of Completed Fastened Unit (Increase/Decrease) Press to add up numbers of completed unit.
  • Page 20 Screen 17: Adjust Average Sample Fastening Time Max. 9.99 seconds. Press to increase; Press to decrease. Press to confirm and switch to the next screen. Step 15: Screen (18) shows the accumulative number of incomplete fastening tasks passed when there is defective set. Screen 18: Number of Incomplete Fastening Tasks Max.
  • Page 21 to operation mode. Every unit you pass will be recorded in screen (18) for your reference. 19-2: Independent Work Station The AM Controller can be used as an independent workstation by connecting B5 and B6 to each other. Step 20: You can now start using the screwdriver after completing all the settings for your project.
  • Page 22: Quick Reference

    Quick Reference Turn On/Off the AM controller Turn on: Turn the power switch to ON, then press LCD power key The AM Controller will turn on. (The record will be saved after switching off and restart.) Turn off: Press LCD power key for 2–3 seconds.
  • Page 23 Alarms • One beep: OK fastening of a single screw • One Long beep: – Numbers of fastened screws of a unit do not reach the set amount. Press to silence beep – The fastening task is not completed when the preset CYCLE TIME is reached.
  • Page 24: Troubleshooting

    Troubleshooting If the screwdriver does not work properly, follow the checklist below to examine your screwdriver. If none of the following points applies to the problem you encounter, do not open the unit. Contact your local sales agent immediately for further guidance. Problem Solution Verify that power plug is correctly and tightly plugged...
  • Page 25: Assembly Drawing/Parts List

    Assembly Drawing...
  • Page 26 Qty. Part # Description 6Z2073 Plastic Housing (Upper Cover) 6Z2074 Plastic Housing (Lower Cover) Differs Model Label Parts for AM-45 PCB Sub Ass’y Set 2A2937 PCB Sub Ass’y Set 2A2937-MP LED PCB Sub Ass’y Set 2A2917-LP 6G1001 Plastic Plug (5P)
  • Page 28 10000 SE Pine Street Portland, Oregon 97216 Phone: (503) 254-6600 Toll Free: 1-800-852-1368 WWW.AIMCO-GLOBAL.COM ISO 9001: 2015 Certified AIMCO CORPORATION DE MEXICO SA DE CV AIMCO CHINA Ave. Cristobal Colon 14529 Room 607, No. 3998 Hongxin Rd Chihuahua, Chihuahua. 31125 Minhang District, Shanghai...

This manual is also suitable for:

Am-65

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