Related Manuals for MachineryHouse BM-23A
Summary of Contents for MachineryHouse BM-23A
- Page 1 Page 1 Instructions Manual for BM-53VE (M597D) 12/02/2018 TURRET MILL OPERATION MANUAL Models. BM-23A, BM-53VE, BM-63VE Edition No : TM-001 Date of Issue : 6/2017...
- Page 2 MODEL NO. SERIAL NO. DATE OF MANF. Distributed by www.machineryhouse.co.nz NOTE: This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine.
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Page 3: Table Of Contents
Preparing the Milling Machine for Service..13 How to Order Spare Parts........29 Leveling the Machine..........13 BM-23A Belt Drive Head Parts......30 Removal Of Mill Head Block.........14 BM-23A Parts List for Head Assembly....31 Electrical Connection..........14 Spindle Assembly............33 Electrical Requirent..........14 Parts List for Spindle Assembly......34 Extension Cords............14... -
Page 4: Introduction
NOTE: Some sections may apply only to certain models. Please be sure you know your model. SPECIFICATIONS Model Number: BM-23A BM-53VE BM-63VE Digital Readout 3-Axis Counter X, Y Scales... -
Page 5: Front View Identification
Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL FRONT VIEW IDENTIFICATION Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. BM-23A DISPLAYED Fig. 1 Motor Longitudinal Power Feed Longitudinal Handle... -
Page 6: Bm-23A Belt Driven Head Identification
Page 6 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL BELT DRIVEN HEAD IDENTIFICATION BM-23A Belt Drive Head Motor Lock Screw Belt Tension Spindle Adjustment Lever Brake Lever Belt Housing High/Low Spindle Safety Cover Range Lever Spindle Speed Range Selector... -
Page 7: Bm-23A Controls And Components
12/02/2018 OPERATION MANUAL CONTROLS AND COMPONENTS FOR THE BM-23A BELT DRIVEN HEAD The following descriptions are explanations of the items for the belt driven head listed in Fig.2. These will help the operator to become familiar with the basic controls and components of this machine. - Page 8 Page 8 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL VARIABLE SPEED HEAD IDENTIFICATION BM-53VE, BM-63VE Variable Speed Head Digital Variable-Speed Variable-Speed Handwheel Display Spindle Speed Range Selector Spindle Brake Manual/Power Downfeed Selector Coarse Downfeed Lever Auto-Downfeed Rate Selector Fine Downfeed Handwheel Auto-Downfeed Direction Pin...
- Page 9 Page 9 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL CONTROLS AND COMPONENTS FOR THE BM-53VE & BM-63VE VARIABLE SPEED HEAD The following descriptions are explanations of the items for the variable speed head listed in Fig.3. These will help the operator to become familiar with the basic controls and components of these machines.
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Page 10: Table Identification
Page 10 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL TABLE IDENTIFICATION Fig. 3.1 A. X-Axis Ball Handle: Manually moves F. One Shot Oiler: Lubricates X-, Y-, and table along X-axis (left and right). Z-axis table ways. G. Limit Stop: Restricts table movement by B. -
Page 11: Safety Operating Procedures
Page 11 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL 2. IMPORTANT INFORMATION 2.1 SAFETY REQUIREMENTS DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation WARNING This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. -
Page 12: Safety Requirements
Page 12 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL 2.1 SAFETY REQUIREMENTS Cont. WEARING PROPER APPAREL Do not wear FORCING MACHINERY. Do not force the machine. clothing, apparel or jewelry that can become It will do the job safer and better at the rate for which entangled in moving parts. -
Page 13: Set-Up And Installation
Page 13 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL SET-UP AND INSTALLATION Leveling the Machine Preparing the Milling Machine for Service When the machine is over its anchors, level Remove any crating which may be covering the machine using shims under the corners that the machine on the pallet. -
Page 14: Removal Of Mill Head Block
Page 14 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL SET-UP AND INSTALLATION Removal Of Mill Head Block OPERATING INSTRUCTIONS Before shipment, the mill head is rotated to the Operating Controls side to lower the machine center of gravity. A The lubrication system is a manually operated, wooden block is placed between the mill head one-shot system requiring operator intervention. -
Page 15: Setting Bm-23A Spindle Speed
OPERATION MANUAL SETTING BM-23A SPINDLE SPEED 4. Lever 1 is shown in Fig. 4.4 in the HIGH or LOW The Model BM-23A has eight spindle speeds—four position in low motor speed and four in high motor speed. Setting the spindle speed involves: 1) Selecting the spindle speed range, 2) positioning the V-belt, and 3) setting the spindle switch. -
Page 16: Setting Variable Head Speeds
Page 16 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Fig. 5 SETTING VARIABLE HEAD SPEEDS With the variable speed head change the speed only when the spindle is turning. The variable speed handwheel is used to control the spindle speed. -
Page 17: Variable Speed Control
Page 17 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Variable Speed Control Hi Speed: move the handle (Fig 6-1 , A,) on the front of the top of the head. Move the handle B (Fig 6-2 B) to the IN position. Rotate the spin- dle nose by hand until the gears mesh with the clutch. -
Page 18: Quill Feed Level
Page 18 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Quill Feed Lever Fig. 10 Do not use the quill power feed at speeds above 2700 R.P.M. It is recommend- ed to disengage the power feed worm gear when- ever the power feed is not required. This avoids unnecessary wear on the worm gear. -
Page 19: Coarse Feed Handle
Page 19 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Micrometer Adjusting Nut It is recommended that The Micrometer Adjusting Nut (A, Fig. 14) is locat- the Feed Direction Knob be left in the neutral ed on the front of the head and is used for setting position when not in use. -
Page 20: Spindle Downfeed Operation
Page 20 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Spindle Downfeed Operation The Feed Trip Adjustment sets the point at which the quill will reset during Power Feed. Referring to Fig. 16: The Manual Fine Feed Handwheel can be removed, but if not removered care should be taken when the auto feed is used so as not to make contact with the wheel while it is turning. -
Page 21: Loading And Unloading Tooling
LOADING & UNLOADING TOOLING These mills are equipped with a NT-30 spindle 5. Tighten the drawbar until it is snug. Avoid taper (BM-23A) with an 12mm drawbar and a overtightening, as this could make removing the tool difficult NT-40 spindle taper (BM-53VE, BM-63VE) with a M16 spindle drawbar (Fig. -
Page 22: Adjustments
Page 22 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL ADJUSTMENTS Tilting Head Forward/Backward Positioning Headstock The head tilts 45° forward or backward and 1. DISCONNECT MACHINE FROM POWER! rotates 90° left or right (see Fig. 19, 20 ). 2. Loosen three lock bolts “A” shown in Fig.21 Any time the head has been tilted or rotated, 3. -
Page 23: Returning To Upright Position
(A of Fig. 22 ) and reposition the mill head. . If the indicator does not read the same in “E and “F” (Fig.24) loosen the nuts “A” in Fig. 21 and reposition the mill head. Fig. 22 BM-23A BM-53VE BM-63VE Fig. 23 Fig. 24... -
Page 24: Positioning The Ram
Page 24 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL POSITIONING THE RAM Rotating the Ram on its Turret Positioning the Ram Forward and Backward The ram rotates 360° around the turret, as well as 1. DISCONNECT MACHINE FROM POWER traveling forward or backward. -
Page 25: Maintenance
Periodically apply light machine oil to work table and other exposed metal surfaces to prevent rust or corrosion. BM-23A Periodically remove vent panels to check pulleys and belts for unusual wear or grooving. BM-53VE, BM-63VE Operators should vary speed occasionally to prevent formation of grooves on the pulley surfaces. -
Page 26: Gib Adjustment
Page 26 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL GIB ADJUSTMENT Gibs are tapered lengths of metal that are sandwiched between two moving surfaces. Table Gib Gibs control the gap between these surfaces and how they slide past one another. Correctly adjusting the gibs is critical to producing good milling results. -
Page 27: Troubleshooting
Read the troubleshooting section if a problem develops with your machine. If you need any assistance or additional help with a problem, call the Technical Support Department. For spare parts go to www.machineryhouse.com.au/contactus and fill out the enquiry form atta- ching a copy of scanned parts list. - Page 28 Page 28 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL TROUBLESHOOTING Symptom Possible Cause Possible Solution 1. Tighten drawbar. Tool loose in 1. Tool is not fully drawn up into spindle taper. 2. Clean tool and spindle taper. 2. Debris on tool or in spindle taper spindle.
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Page 29: How To Order Spare Parts
1. Have your machines model number, serial number & date of manufacture on hand, these can be found on the specification plate mounted on the machine 2. A scanned copy of your parts list/diagram with required spare part/s identified 3. Go to www.machineryhouse.com.au/contactus and fill out the enquiry form attaching a copy of scanned parts list. -
Page 30: Bm-23A Belt Drive Head Parts
Page 30 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL BM-23A BELT DRIVE HEAD... -
Page 31: Bm-23A Parts List For Head Assembly
Page 31 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Parts List for BM-23A Head Assembly Index Part Description Size Q’ty LA-072 Draw Bar NT30 (W7/16-20UNF) JTM4VS-A002B Draw Bar Washer LA-071 Upper Bearing Lock Nut LA-070 Bearing Sleeve Lock Nut... -
Page 32: Bm-53Ve Head Assembly Parts
Page 32 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Parts List for BM-23A Head Assembly Cont. Index Part Description Size Q’ty TS-1503041 Hex Socket Cap Screw M6x16 BB-6208Z Ball Bearing 6208Z JTM1-C72 Snap Ring R-80 JTM1-C73 Lock Washer LA-059... -
Page 33: Spindle Assembly
Page 33 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Spindle Assembly... -
Page 34: Parts List For Spindle Assembly
Page 34 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL List for Spindle Assembly Index Part No. Description Size TS-1533042 Screw M5×10 HA-002 Bevel Pinion Washer LA-166A Feed Gear LA-161 Shaft Sleeve LA-162 Worm Cradle Bushing TS-1523011 Set Screw M6×6 LA-163 Worm Cradle Bushing LA-164... - Page 35 Page 35 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL List for Spindle Assembly Index Part No. Description Size HA-193 Spring 10×20 LA-016 Quill Housing TS-1502081 Hex Socket Cap Screw M5×35 LA-081 Clutch Ring Pin LA-080 Clutch Ring TS-1524011 Set Screw M8×8 LB-017 Plastic Ball...
- Page 36 Page 36 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Parts List for Spindle Assembly Index Part No. Description Size LA-126 Handwheel LA-125 Handle LA-050A Spindle LA-060 Quill Skirt LA-048 Lock Nut LA-103 Spring Cover BB-6206ZZ Ball Bearing 6206ZZ LA-104 Hub Sleeve LA-051 Nose Piece...
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Page 37: Bm-53Ve Part List For Head Assembly
Page 37 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL BM-53VE Upper Head Parts List... -
Page 38: Bm-53Ve Head Assemybly Parts
Page 38 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL BM-53VE Upper Head Parts List Index Part No. Description Size Qty. VS-001 Upper Housing VS-002 Motor Pulley VS-044A Motor Pulley Bushing (not shown) TS-1523011 Set Screw M6x6 VS-004 Belt VS-005 Motor Pulley Disk VS-006 Motor Pulley Shaft... - Page 39 Page 39 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL BM-53VE Upper Head Parts List Cont. Index Part No. Description Size Qty. TS-1503061 Hex Socket Cap Screw M6x25 VS-056 Brake Lock Handle VS-057 Plastic Ball VS-058 Brake Finger Pivot Stud VS-059 Brake Stud VS-060...
- Page 40 Page 40 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL BM-53VE Upper Head Parts List Cont. Index Part No. Description Size Qty. 4VS-112 Motor VS-113 Oval Head Screw 1/8x1/4 JTM1-001VS Draw Bar #30/NT40 JTM4VS-A002B Draw Bar Washer VS-116 VS-117 Oval Head Screw 3/16x1/2 VS-007 Snap Ring...
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Page 41: Base Assembly
Page 41 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Base Assembly... -
Page 42: Parts List For Base Assembly
Page 42 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Parts List for Base Assembly Index Part No. Description Size LB-001 Set Screw M6×30 LB-023 Gear LB-020 Ram Adapter LB-004 Snap Ring LB-005 Rivet S-28 LB-027 Adapter Scale LB-035 Worm LB-036 Worm Thrust Washer LB-034... - Page 43 Page 43 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Parts List for Base Assembly Index Part No. Description Size TS-0561052 Hex Nut 1/2”-20UNF LK-058 4×4×30 LK-022 Washer MK-021 Bevel Gear BB-6306ZZ Ball Bearing 6306ZZ MK-019 Bearing Retainer Ring MK-016 Elevating Screw LK-037 Handle...
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Page 44: Lead Screw Assembly Parts
Page 44 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Lead Screw Assembly... -
Page 45: Parts List For Lead Screw Assembly
Page 45 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL Lead Screw Parts List Index Part Description Size Qty. 1/2”-20NF Handle Ball Crank Dial Lock Nut Dial Dial Holder TS-1503031 Hex Socket Cap Screw M6*12 D-90 Bearing Stop BB-6204ZZ Ball Bearing 6204ZZ D-10 Bearing Bracket... -
Page 46: One-Shot Lubrication System
Page 46 Instructions Manual for BM-53VE (M597D) 12/02/2018 OPERATION MANUAL ONE SHOT LUBRICATION DIAGRAM Index No. Part No. Description Size CLA-8 Hand Oiler ALMP-04 Aluminum Pipe 13.5 Oil Regulating Distributor Oil Regulating Distributor Flexible Steel Tube 4x550 PH-4011 Elbow Joint PA-401 Elbow Joint PA-4... -
Page 47: Appendix Risk Assesment
Page 47 Instructions Manual for BM-53VE (M597D) 12/02/2018 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 48 Page 48 Instructions Manual for BM-53VE (M597D) 12/02/2018 Milling Machine Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 9. Reversing the spindle. Make sure the mill is turned off and Make sure the spindle disconnect from the main power supply and make has come to a complete stop before changing the sure all moving parts have come to a complete stop...
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