Summary of Contents for Koper Megatron 40
- Page 1 ] INSTRUCTIONS FOR INSTALLATION, USE AND MAINTENANCE This user manual is an integral part of the product ...
- Page 2 MEGATRON 40 I N D E X SECTION TITLE PAGE Introduction 3 Purpose 3 1 Important recommendations 3 2 Safety 3 3 Installation 4 3.1. Responsibility of the installer 4 3.2. Permitted installations 4 3.3. Non‐permitted installations 5 3.4. Chimney 5 3.5. Chimney end ...
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Page 3: Introduction
MEGATRON 40 I N T R O D U C T I O N Please read thoroughly this manual before installing and using this product. The pellets heaters are manufactured and tested in accordance with the safety standards of the applicable European Directives. This manual intends to give instructions for the use and maintenance of the products to their owners and the installation technicians. If you have any doubts as to the contents or for any other question, please contact an authorized service center. P U R P O S E The purpose of this manual is to allow the user to take all possible measures and prepare all equipment and materials to ensure the safe and correct use of the product. 1. I M P O R T A N T R E C O M M E N D A T I O N S ... -
Page 4: Installation
MEGATRON 40 caution. Check for obstructions before turning on the device if it has been out of operation for a long time. In case of particularly adverse weather conditions (strong wind, frost) it is likely that safety systems intervene and turn off the boiler. If this happens please contact technical support and NEVER disable safety devices. In case of fire in the flue way obtain the means to suppress the flames or seek the intervention of the fire service. This device should not be used for burning wastes. Do not use flammable liquids for ignition. When filling, do not bring your pellet sack in contact with the product. 3. I N S T A L L A T I O N ... -
Page 5: Non‐Permitted Installations
MEGATRON 40 3.3 N O N ‐ P E R M I T T E D I N S T A L L A T I O N S In the area where you need to install the boiler must not already exist or be installed: Hood with gas suction. Ventilation ducts with gas suction. If these devices exist in areas adjacent to the installation site, the simultaneous use of the boiler is permitted because of the risk that one of the two areas falls into recession. 3.4 C H I M N E Y ... -
Page 6: Chimney End
MEGATRON 40 SYMBOL Flammable Non- materials Flammable materials 200 mm 100 mm 1.500 mm 750 mm 200 mm 100 mm Table 1 The smoke discharge system SHOULD NOT be connected: In flue ways used by other generators (boilers, furnaces, fireplaces, etc.) Air exhausts systems (hoods, air ports etc.) even if enclosed in pipes. The draught of the chimney must be 10 – 15 Pa !!! ... - Page 7 MEGATRON 40 3.6 I N S U L A T I O N , FI N I S H , C O A T I N G AND S A F E T Y R E C O M M E N D A T I O N S ...
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Page 8: Hydraulic Diagram
MEGATRON 40 HYDRAULIC DIAGRAM 3.8 N A T I O N A L , R E G I O N A L , P R O V I N S I O N A L A N D L O C A L R E G U L A T I O N S ... - Page 9 MEGATRON 40 ‐ Avoid using pellets that pro duce other residuals except ashes after burning. Using unsuitable pellets causes: ‐ Obstructions of the burner and fl ue way. ‐ Reduction in efficiency. ‐ Excessive dirt on the pro tective glass ‐ Unburned grains and heavy ash. Specifications Units Austria eden Germany Italy ÖNORM SS187120 DIN 51731 DIN plus EN 14961-1 M1735 To be Diameter 4-10 4-10 4-10 refe renced 3,15-40 ≤ 5*∆...
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Page 10: Operation
MEGATRON 40 4 . 2 P E L L E T S T O R A G E The ellets should be stored in a dry place that is not too cold. Essentially, cold and moist pellet (of temperature below 10 º C) reduce the therma l energy of the fuel and require extra cleaning of the pellet ... - Page 11 MEGATRON 40 Combustion chamber vacuum The system operates maintaining a vacuum in the combustion chamber ithin a certain range. Therefore, the combustion chamber door must be tightly closed. If it remains open, the er34 message will be displayed on the screen after 50 – 60 sec. 5.1 C O N T R O L P A N E L Buttons Description Button Function Ignition and Extinguishing of the boiler/stove pushing the...
- Page 12 MEGATRON 40 Output Aux Led On: Output Aux2 On (N ot Used) Output Aux3 Led On: Output Aux3 On (Not Used) Pellet Level Led On: Lack of pellet (Not Used) External Thermostat Led On: Contact Open – Thermostat Off Flow switch Led On: Domestic water demand (Not Used) ...
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Page 13: Control Board
MEGATRON 40 Low exhaust temperature ‐ The system ran out of fuel. Load more fue l Extinguishing when the exhaust temperature ‐ The fue l is not transferred correctly in the Er03 ο drops below the set value (70 C) combustion chamber (blocked auge r due to dust or other obstruc tions). Clean the auger Extinguishing when the water temperature Water overheating Er04 ο ‐ Wait until the system goes to Block exceeds the set value (90 C) ‐ Press P2 and hold ‐ Restart the system High exhaust temperature ‐ Wait until the syste m goes to Block ‐ Perform the monthly maintenance‐ Extinguishing when the exhaust temperature Er05 ο... - Page 14 MEGATRON 40 Low vacuum in the combustion chamber ‐ The combustion chamber door is open ‐ The combustion chamber door does not close tightly ‐ The system and the chimney need Er34 Vacuum below the minimum threshold cleaning (monthly maintenance) ‐ Low chimney draught (below 10 Pa) ‐ The exhaust fan is broken ‐ The combustion fan power is to high Call service High vacuum in the combustion chamber. Er35 Vacuum over the minimum threshold Call service Er39 Air Flow Regulator Sensor broken Vacuum sensor broken. Call service Er41 Minimum air flow in Check Up not reached Er42 ...
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Page 15: The Menu
MEGATRON 40 Exhaust temperature Exhaust Temp: 103 Boiler temperature [°C] Boiler Temp: 55 Buffer Temp: 52 Buffer temperature [C] (Not used) Room Temp: 21 Room temperature [°C] (Only for stoves) Pressure: 1548 Pressure [mbar] (Not used) Air flow: 580 Air Flow [cm/s] (Not used) Vacuum: 280 Vacuum [Pa] Fan speed: 1850 Combustion Fan Speed [RPM] Auger: 30 Auger Speed [%] or Auger work time [s] Product Code 457–00.00 Product Code FSYSD01000123.0.0 Control board firmware, code and version PSYSF01000184.0.0 Keyboard firmware, code and version 5 . 2 T H E M E N U The Menu of the control panel consists of a User Menu and a System Menu in which the manufacturer can modify the operating parameters, test the outputs, check the history of the system. - Page 16 MEGATRON 40 Transfer not successful In this case modify again the parameter’s value. DESC MENU Functioning Menu to choose between Wood/Pellet/Combi functions. Pellet Power Menu to modify the combustion power in Pellet function. Menu to modify the combustion power in Wood function.
- Page 17 MEGATRON 40 FUNCTIONING This menu is used for changing the function of the appliance between WOOD/PELLET/COMBI functions. Only the pellet option is available. PELLET POWER This Menu allows the setting of the system’s combustion in automatic or manual mode. If the manual mode is set, the user can choose the combustion power between values P1 and P6.
- Page 18 MEGATRON 40 BOILER THERMOSTAT (DESIRED WATER TEMPERATURE) Menu which allows to modify the Boiler Thermostat’s value. It is possible to program the minimum and the maximum value of the Boiler Thermostat. ROOM THERMOSTAT (ROOM TEMPERATURE) Menu which allows to modify the Room Thermostat’s value (only for sto ves).
- Page 19 MEGATRON 40 Exit the menu P1 he three types of program ming are stored separately: if for example the Daily p rogram i s set, th her programs aren’t ch anged. After making the programming it is neces y to select th...
- Page 20 MEGATRON 40 5 . 2 . 6 T IME AND D A T E M E N U This Menu allows to set the time and date. Push the button P4 and P6 to select hours, minutes, year, month and day. Push P3 to enter editing, P4 and P6 button to change the value. Push P3 to save and P1 to exit.
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Page 21: Functioning States
MEGATRON 40 If the password is correct, the first menu screen appears. MENU Auger Auger Speed Exhaust Fan Exhaust Fan 2 Heating Fan Thermostat Extinguishing Thermostats Timer Default Settings Enables Air Flow Sensor Vacuum Sensor Delta Pressure Sensor Counters Output’s Test Restore Default Values ... -
Page 22: Connections
MEGATRON 40 In case of supply voltage outage, the system saves the most important functioning data. With the return of the supply voltage, the system evaluates the saved data and: If the outage is less than 60 s the system returns to the state in which it was previously ... - Page 23 MEGATRON 40 7. T E C H N I C A L D A T A OF 2 5 a n d 3 5 B O I L E R 40 KW WIDTH (mm) 1200 ...
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Page 24: Maintenance
MEGATRON 40 DEPTH (mm) 790 HEIGHT (mm) 1630 SILO CAPACITY (Lt) 200 130 SILO CAPACITY (kgr) HEATING OUTPUT RANGE (kW) 8‐40 90,9 EFFICIENCY (%) WATER HEATING OUTPUT EFFICIENCY 87 PELLET CONSUMPTION (Kgr/h) Kg/h to 9 ,5 AUTONOMY MAINTAINED (h) ours to 6 5 ... -
Page 25: Ashpan
MEGATRON 40 Every day before every start, the chamber sh ould be cleaned: ‐ Detach the container out of the slot. ‐ Clean the ash and any accumulated tartar. ‐ Thoroughly clean the holes of the container with a sharp obje ct. ‐ Check the reception of the container and remove any ash Before turning on the device, make sure the container is properly positioned into the slot and shifted backwards to touch the Fig. 20 resistance tube. 8.2 A S H P A N Every 2‐3 days before the start, you should clean the ash pan: Open the lower ash pan door of the boiler. Empty the ash pan into a metal trash can. Tightly close the lower ash pan door of the boiler Fig. 21 C O M B U S T I O N C H A M B E R AND ... - Page 26 MEGATRON 40 With the vacuum suck (or scrape with a spatula) the ashes and debris accumulated in the side walls and the upper side of the hearth Close tightly the door. Unscrew the side cover. Fig. 25 Unscrew the two screws and remove the door (Fig. 25a). Use a brush to clean the accumulated ash (Fig. 25b). Assemble the removed parts again in the reverse order Attention: For the 25 / 35 kW model move up and down 4‐5 times the lever for cleaning the pipes every 2‐3 days and when the Fig. 26 boiler is off. (Fig. 26). 8.4 C L E A N I N G OF T H E F L U E G A S E X H A U S T S Y S T E M ...
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Page 27: Exhaust System
MEGATRON 40 EVERY TIME the scheduled maintenance must be performed and before the turning on of the device, after a long period of inactivity. The following actions are necessary for the smooth and safe operation of the device. Thorough cleaning of exhaust chamber (see section "CLEANING EXHAUST CHAMBER AND BOILER"). Check and clean the exhaust system. Clean dust and spiders that may exist in the internal side of the covers. Cleaning of moving parts and mechanisms. ... - Page 28 MEGATRON 40 MODEL SERIAL NUMBER INSTALLATION DATE INSTALLATION TECHNICIAN MAINTENANCE AND REPAIRE WORKS DESCRIPTION OF Nr. DATE WORK DETAILS TECHNICIAN ...