British Leyland Triumph Toledo Repair Manual

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General Specification Data

Engine Tuning Data

Torque Wrench Settings,

Recommended Lubricants, Fuel and Fluids—Capacities

Maintenance

Engine

Fuel System

.........................

Cooling S y stem .....................................

Manifold and Exhaust System

C l u t p h ........................................................................

Gearbox

**Propeller Shafts ..

Rear Axle and Final Drive

Steering ..

Front Suspension

Rear Suspension

Brakes

' . '

Wheels and Tyres

Body

Heating and Ventilation

Windscreen Wipers and Washers

Electrical.............

^.Instrum ents

Service Tools

/ .

Triumph Toledo Manual.

Part No. S4S168. Issue 2

CONTENTS

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Table of Contents

Chapters

Table of Contents

Summary of Contents for British Leyland Triumph Toledo

Page 1 ' . ' ....... : ..Wheels and Tyres ......Body Heating and Ventilation Windscreen Wipers and Washers Electrical..... ^.Instrum ents . . . Service Tools • . : - ......Triumph Toledo Manual. Part No. S4S168. Issue 2...
Page 2 INTRODUCTION The purpose of this manual is to assist skilled mechanics in the efficient repair and maintenance of British Leyland vehicles. Using the appropriate service tools and carrying out the procedures as detailed will enable the operations to be completed in the time stated in the ‘Repair Operation Times’.
Page 3 British Association B.A. Low tension l.t. British Standard Fine B.S.F. max. British Standard Pipe B.S.P. Maximum British Standard Whitworth B.S.W. Metres Unified Coarse U.N.C. Microfarad Unified Fine U.N'.F. Midget Edison Screw Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 4 Important: In all communications relating to Service and Spares it is essential to quote commission number, paint and trim codes and unit number (if applicable). 01-6 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 5 12.29.18 Sheet 2 70.10.10 70.10.10 12.29.27 12.29.27 70.25.02 70.25.02 12.41.05 Sheet 2 12.41.05 Sheet 2 70.55.02 70.55.02 12.41.05 Sheet 3 12.41.05 Sheet 3 76.22.08 76.22.08 12.41.05 Sheet 5 12.41.05 Sheet 5 01-7 Triumph Toledo Manual. Part N o. 545168. Issue 3...
Page 6 19-1 19-1 57.40.06 19.15.28 19.15.30 57.65.01 57.65.01 1 .33-1 33-1 64.35.02 64.35.02 33.20.07 33.20.07 70.55.02 70.55.02 33.35.07 33.35.07 70.60.03 70.60.03 51.25.01 51.25.01 70.60.18 Sheet 2 70.60.18 Sheet 2 64.30.01 76.22.08 76.22.08 64.30.01 Triumph Toledo Manual. Part No. 545168. Issue 4...
Page 7 33.10.01 57.35.09 57.35.09 57.65.01 57.65.01 64.20.01 64.20.01 64.35.02 64.35.02 76.81.01 76.81.01 86.65.51 86.65.51 6/74 01-9 01-9 09-1 09-1 12.29.10 12.29.10 12.60.56 12.60.56 30.10.01 30.10.01 76.31.01 76.31.01 76.31.46 76.31.46 r > . Triumph Toledo Manual. Part No. 545168. Issue 3 01-9...
Page 9 Twin S.U. HS2 sidedraught Pre-1972 model Combined air cleaner and silencer with replaceable paper Air cleaner: 1300, 1500 2-door element Combined air cleaner and silencer with twin replaceable 1500 4-door ......elements 04-1 Triumph Toledo Manual. Part No. 545168. Issue 4...
Page 10 75-5 in2 (487 cm2 ) Rear swept area . 55-2 in2 (357-2 cm2 ) all 1500 4-door models** Total lining area . 240-5 in2 (1552 cm2 ) Total swept area . 04-2 Triumph Toledo Manual. Part N o. 545168. Issue 3...
Page 11 Maximum starting gradient (fully laden car and trailer) 1 in 6*5 1 in 5*8 1 in 5-7 Maximum climbable gradient (fully laden car and trailer) ................ 1 in 5-0 1 in 4-5 1 in 4 4 04-3 Triumph Toledo Manual. Part N o. 545168. Issue 3...
Page 12 MTO 3 6 4...
Page 13 VEHICLE DIMENSIONS inches Dim. Description Dim. Description inches 96-63 2454 Steering-wheel clearance from front seat W h e e l b a s e ..........cushion 50-0 1270 Rear track Rear seat height—floor to cushion 13-0 Front t r a c k ..........53-0 1348 Rear seat depth...
Page 14 - ------------- Thus: Paint 19/26 Trim 16 denotes that the vehicle is painted ‘White’ and ‘Wedgwood’, and trimmed in leather- cloth coloured Midnight Blue. NOTE: Acrylic paints bear the suffix ‘A’. 04-6 Triumph Toledo Manual. Part No. 545168. Issue 5...
Page 15 1-500 in 1-500 in twin carburetter engine 1-250 in 1-250 in 1-250 in Needle: 1300 single carburetter engine ABF or ABQ 1500 single carburetter engine 1500 twin carburetter engine .. 05-1 Triumph Toledo Manual. Part N o. 545168. Issue 5...
Page 16 Propeller shaft centre bearing bracket to floor U.N.F. Rear shaft to pinion flange ......F U.N.F. f Studs to be tightened into block to 1 -9 kgf m (14 lbf ft). 06-1 Triumph Toledo Manual. Part N o. S4S168. Issue 5...
Page 17 Engine and rear engine plate to transmission unit U.N.F. Engine and rear engine plate to transmission unit U.N.F. Rubber to cross-member front engine mounting - T U.N.F. Rear engine rubber to mounting plate ¥ U.N.F. 06-2 Triumph Toledo Manual. Part N o. 545168. Issue 4...
Page 18 Spring assembly to front bumper F U.N.F. Spring bracket to front and rear bumper bar .. U.N.F. Safety harness pivot bolt -fa" U.N.F. Torsion bar to rear parcel shelf i" U.N.F. 06-3 Triumph Toledo Manual. Part No. 545168. Issue 4...
Page 19 The use of lower octane fuels will result in loss of engine power and performance. 09-1 Triumph Toledo Manual. Part N o. 545168. Issue 4...
Page 20 Rear axle from dry 1*5 pints (1*8 U.S. pints, 0*85 litres) Cooling system with heater 8*5 pints (10*2 U.S. pints, 4*8 litres) Heater ......1 pint (1*2 U.S. pints, 0*56 litres) 09-2 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 21 1.000 miles (1,600 km) Free Service .. 10.10.06 3.000 miles (5,000 km) Service 6.000 miles (10,000 km) Service 10.10.12 10.10.24 12.000 miles (20,000 km) Service Summary C h a r t ..........00.02 10-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 22 8. BATTERY. Vaseline connections. 9. GEARBOX. Top up oil level. 10. FINAL DRIVE. Top up oil level. 11. PROPELLER SHAFT SLIDING YOKE. Lubricate—grease gun. 12. WATER PUMP. Lubricate—grease gun (early models only). 10.00.01 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 23 ..X ..X ............38. Check tightness of propelle r shaft coupling bolts ................39. **Check tightness of sub-fran ne or body mountings ......................10.00.02 Triumph Toledo Manual. Part N o. S4S168. Issue 2...
Page 24 ..X ....X.___ 60. Ensure cleanliness of contr< door handles, steering-wheel, etc.... -<r;.. t Important.—If the tyres do not conform with legal requirements, report to the owner. 10.00.03 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 25 2. Remove cap and top up with new fluid taken from a sealed container until level is in line with mark on the side of the reservoir. 3. Refit cap immediately. 10.00.04 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 26 2. Clean and refit the drain plug and refill sump via the oil filler cap with a recommended grade of oil. Triumph Toledo Manual. Part N o . 545168. Issue 1...
Page 27 MAINTENANCE (9) Renew oil filter element NOTE: This operation is best carried out when engine is warm, and with alternate oil changes. 1. Place a suitable receptacle under the drain plug and unscrew the plug slowly until oil begins to escape. When rate of flow lessens, remove plug completely and allow oil to drain for a few minutes.
Page 28 (16) Check/adjust torque of cylinder head nuts **Nuts securing cylinder head to the block must be tightened, in the sequence shown, to 38 to 46 lbf ft (5*2 to 6*4 kgf m).** 10.00.07 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 29 4. Clean container. 5. Reassemble, reversing instructions 1 to 3, noting: a. Sealing rings are correctly positioned. b. Carburetter flange gasket in good condition and correctly positioned. continued 10.00.08 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 30 16 to 20 lbf ft (2-2 to 1 -2 kgf m). 2. Check alternator to adjusting link nut and bolt— 16 to 20 lbf ft (2-2 to 1-2 kgf m). 10.00.09 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 31 1. Using an oil can, lubricate the accelerator pedal pivot, taking care to wipe away surplus oil to avoid staining carpet. 2. Lubricate throttle linkage on carburetter(s) and wipe away surplus oil. 10.00.10 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 32 E.P. oil until the level is correct. 4. **Wipe clean level plug, refit and tighten to 20 to 25 lbf ft (2-8 to 3*5 kgfm).** 10.00.11 Triumph Toledo Manual. Part N o. 345168. Issue 2...
Page 33 Place car on ramp or over pit and examine carefully gearbox and final drive units for oil leaks. Check tight ness of gearbox drain and level plugs and final drive level plug. 10.00.12 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 34 12. Check and ascertain cause of any excessive backlash in steering. 13. Examine steering unit gaiters for condition. Report any defects. Steering universal coupling bolts — S 14. Check bolts through steering universal joints. 10.00.13 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 35 0-004 in (0-1 mm). Reverse instructions 1 to 5 for refitting pads and road wheels. Ensure that damper springs are fitted with arrows pointing in forward direction of road wheel rotation. 10.00.14 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 36 2. Examine the tread and side walls of each tyre, including the spare, and report any damage or defects. 10.00.15 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 37 To refit wiper blade 1. Slide wiper blade assembly over wiper arm until the lug on wiper arm locates in hole in wiper blade. 10.00.16 Triumph Toledo Manual. Part N o, 54S168. Issue 2...
Page 38 (53) Check operation of window controls, locks and bonnet release Operate window controls, locks and bonnet release mechanism; adjust where necessary. 10.00.17 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 39 Check tightness of anchorage bolts. (58) Check and report rear view mirrors for looseness, cracks and crazing ROAD-TEST (59) Road-test and report any additional work required (60) Ensure cleanliness of controls, door handles and steering-wheel 10.00.18 Triumph Toledo Manual. Part N o. 54S168. Issue...
Page 40 Cylinder head gasket—remove and refit..........12.29.01 Cylinder head nuts—tighten ..........12.29.27 Cylinder pressures—check ............12.25.01 Decarbonize, reface all valves and seats, grind-in valves, tune engine 12.29.21 Distributor drive shaft—remove and refit ........10.22 continued 12-1 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 41 Oil pressure relief valve—remove and refit Oil pump 12.60.32 —overhaul ......12.60.26 —remove and refit 12.60.44 Oil sump—remove and refit Piston and/or rings 12.17.03 —engine set—remove and refit 12.17.06 —extra each—remove and refit continued 12-2 Triumph Toledo Manual. Part No. 545168. Issue 3...
Page 42 Valve timing—check 12.65.08 Valves 12.29.64 —exhaust—remove and refit .. —inlet and exhaust—remove and refit 12.29.62 —inlet—remove and refit 12.29.63 **Valve seats —exhaust—remove and refit .. 12.29.77 —inlet—remove and refit** 12.29.76 12-3 Triumph Toledo Manual. Part N o. 545168. Issue 4...
Page 43 Thickness of washer (b) 0-100 2-54 Pedestal/cylinder block gap (a) 0-098 2-49 = gear end-float +0-002 +0-05 add gasket of 0-003 0-08 for correct end-float of 0-005 0-13 continued 12.10.22. Sheet 1 Triumph Toledo Manual. Part N o. 54S168. Issue 1...
Page 44 Spindle d i a m e t e r ............0*4980 to 0*4985 in (12*65 to 12*67 mm) Bush bore 0*5005 to 0*5010 in (12*71 to 12*73 mm) 12.10.22. Sheet 2 Triumph Toledo Manual. Part N o. S4S168. Issue 1...
Page 45 1-9649 to 1-9654 in (49-91 to 49-92 mm) Journal diameter 0- 0042 to 0-0085 in (0*110 to 0'216 mm) End-float 1- 9680 to 1-9695 in (49-980 to 50-025 mm) Bore in block 12.13.01 Part No. 545168. Issue 1 Triumph Toledo Manual.
Page 46 (see 06-1 for correct torque). 22. Repeat instructions 13 to 21 on Nos. 2 and 3 cylinders. 23. Reverse instructions 1 to 5. 24. Replenish the sump with the correct grade of engine oil. 12.17.01 Triumph Toledo Manual. Part N o. S4S168. Issue 4...
Page 47 PISTONS AND/OR RINGS—ENGINE SET —Remove and refit 12.17.03 Pistons and/or rings—extra each 12.17.06 See 12.17.10. CONNECTING RODS AND PISTONS —Overhaul 12.17.10 Gudgeon pin bush—each—remove and refit 12.17.13 NOTE: Do not mix components during this operation Service tools: 335, S336-4 1. Remove the connecting rods and pistons. 12.17.01. Remove the circlips from the pistons.
Page 48 Connecting rod twist not to e x c e e d ......0-0045 in (0*114 mm) Connecting rod and piston assemblies Weight variation between heaviest and lightest assembly Max 4 drams 12.17.03 Triumph Toledo Manual. Part N o. 545168. Issue 1 12.17.13 Sheet 2...
Page 49 12. **Fit and tighten the bolts (see 06-1 for correct, torque).** 13. Repeat the instructions on the remaining assemblies if necessary. 14. Reverse instructions 1 to 2. 15. Replenish the sump with the correct grade of engine oil. 12.17.16 Triumph Toledo Manual. Part N o. 545168. Issue 2 12.17.18...
Page 50 ENGINE CRANKSHAFT PULLEY —Remove and refit 12.21.01 Removing 1. Slacken alternator mountings. 2. Remove fan belt. 3. Working below vehicle, remove pulley retaining nut. 4. Withdraw pulley, if necessary use extractor bearing on the centre nut, loosely replaced. Refitting 5. Reverse 1 to 4, ensuring: a.
Page 51 (7 to 9 kgf m). 7. Re-check the end-float. NOTE: The end-float may be checked with a feeler gauge inserted between the thrust washer and crankshaft. 12.21.26 Triumph Toledo Manual. Part N o. 545168. Issue 2 . , M f a ..• _...
Page 52 22. Remove the thrust washers from the rear main water pump, thermostat housing and fan. 26.50.03, bearing. instructions 8 to 10. Lift out the crankshaft. 9. Remove the crankshaft pulley. continued ★ ★ 12.21.33 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 53 Crankshaft end-float t o l e r a n c e ........Main bearings and big-end bearings are available in the 0*010, 0*020, 0*030 in (0*25, 0*51, 0*76 mm) following undersizes ......12.21.33 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 3...
Page 54: Triumph Toledo Manual. Part No. S4S168. Issue
1. Remove the sump. 12.60.44. marked for reassembly, and remove the upper shell/* Remove the oil pump strainer. continued 3. Remove the front mounting plate gasket. 12.25.10. ★ ★ 12.21.39 Sheet 1 Triumph Toledo Manual. Part No. S4S168. Issue 2 12.21.42 Sheet 1...
Page 55: Triumph Toledo Manual. Part N O. 545168. Issue
17. Reverse instructions 1 to 3, ensuring that: a. All gaskets are renewed. b. The sump is replenished with the correct grade of oil to the ‘HIGH’ mark on the dip-stick. 12.21.39 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 3 12.21.42 Sheet 2...
Page 56 4. Turn the engine over with the starter motor with the throttle wide open. 5. Note and record the gauge reading. Repeat on the remaining cylinders. NOTE: All cylinders should have pressures within 10 lb/in2 (0-70 kg/cm2 ) differential. 12.21.45 Triumph Toledo Manual. Part N o. 545168. Issue 1 12.25.01...
Page 57 The camshaft sprocket is refitted in its original position and that the timing marks line up. b. A new water-pump housing gasket is fitted, using sealing compound. c. The mounting plate locates correctly over the dowels. 12.25.07 Triumph Toledo Manual. Part N o. 545168. Issue 1 12.25.10...
Page 58 Original size bore: Grade F 2*8995 to 2*9000 in (73*64 to 73*66 mm) Grade G 2*9001 to 2*9005 in (73*66 to 73*77 mm) Maximum rebore size +0*020 in (+0*51 mm) 12.25.23 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 59 12.29.27, slacken each nut in Remove the water pump housing. 26.50.03, 1 to 7. turn approximately one flat, then retighten it to the Remove the alternator. 86.10.07. correct torque figure.** 12.29J10 Triumph Toledo Manual. Part N o. 545168. Issue 2 **12.29.01**...
Page 60 (see Data) and heads where the thick- « ness is reduced to 0-0312 in (0-8 mm). Reface where*' necessary. MT2352A 11. Test the valve springs for fatigue to the dimensions in Data. Renew as necessary. 12.29.18 Sheet 1 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 61 39*68 to 39*71 ** Dimension ‘C (Inlet) Note: Machine fitted inserts'to 89 total inclusive angle. **Valve seat to be concentric with guide bore to within 0-002 in (0*0508 mm) Total Indicator Reading.** 12.29.18 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 3...
Page 62 ENGINE DECARBONIZE, REFACE ALL VALVES AND SEATS, GrftlND-IN VALVES, TUNE ENGINE 12.29.21 Dismantling 1. Remove the cylinder hSad. 12.29.10. Remove the inlet and exhaust valves. 12.29.62. Remove carbon deposits from c§Vnbustion cham bers and ports. Clean the face of the cylinder head, removing all traces of carbon and high spots.
Page 63 6. Reverse instructions 1 to 5, ensuring that the rockery cover retaining nuts are tightened evenly and not beyond 1 to 2 lbf ft (0*14 to 0*3 kgf^ip) to avbid . distortion of cover. Renew the gaske%; Triumph Toledo Manual. .Part N o. 545168. Issue...
Page 64: Triumph Toledo Manual. Part N O. 545168. Issue
The rocker adjustment screws are located correctly in the push-rod cups. **b. The pedestal nuts are tightened evenly to 26 to 34 lbf ft (3*6 to 4*7 kgf m).** 5. Adjust the valve clearances. 12.29.48. 12.29.48 Triumph Toledo Manual. Part No. 545168. Issue 2 12.29.54...
Page 65 1. Remove the rocker shaft assembly. 12.29.54. 2. Remove the rocker adjusting screw locknuts. 3. Remove the rocker adjusting screws. Refitting 4. Reverse instructions 1 to 3. 5. Adjust the valve clearances. 12.29.48. 12.29.55 Part N o. 545168. Issue 1 Triumph Toledo Manual. 12.29.56...
Page 66 Valves—exhaust—remove and refit **12.29.64** Valve guide—inlet—remove and refit 12.29.70 Valve guide—exhaust—remove and refit 12.29.71 Inlet valve seat—remove and refit 12.29.76 Exhaust valve seat—remove and refit 12.29.77 The above operations are included in 12.29.18. 12.29.57 Triumph Toledo Manual.. Part N o. 545168. 12.29.77...
Page 67 ENGINE ENGINE AND GEARBOX ASSEMBLY 18. Disconnect propeller shaft at gearbox (raise one rear wheel to turn shaft). 47.15.02. —Remove and refit 12.37.01 19. Disconnect gear lever at rear of extension. 20. Remove nut securing rear mounting to sub-frame. 12.45.08. Removing Remove nut and bolt securing exhaust pipe clip to support arm.
Page 68 Check oil sump level, refill or top-up with recommended grade to high mark on dipstick. 9. Remove the spark plugs. 10. Remove the oil filter. 12.60.01. e. Refit the cooling system. 26.10.01. 12.37.03 Triumph Toledo Manual. Part No. 545168. Issue 1 LEYLANO...
Page 69: Sheet
17. Turn the cylinder block over so that the sump is uppermost. 18. Remove the bolts securing the sump to the crank case and lift off the sump complete with gasket. continued 12.41.05 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 70: Sheet
12.41.05 Sheet 2 Triumph Toledo Manual. Part N o. S45168. Issue 2...
Page 71 0*004 to 0*008 in (0*10 to 0*20 mm). Pull the camshaft out against the location plate and insert a feeler gauge between the groove and location plate. Reduce end-float by fitting a new location plate. Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 72 When the two clearances are the same, the valves and camshaft are in their correct relation ship with the crankshaft. 12.41.05 Sheet 4 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 73: Triumph Toledo Manual. Part No
‘HIGH’ mark on the dipstick, and replace the dipstick. 81. Fill the cooling system. 26.10.01, instructions 5 to 10. 82. Time the ignition. 86.35.16. 83. Tune and adjust the carburetter(s). 19.51.01 or 19.15.02. 12.41.05 Sheet 5 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 74 4. Raise the jack slightly. 5. Remove the mounting. Refitting 6. Reverse 1 to 5, noting that the upper mounting lug fits between the gearbox attachment bracket and the exhaust pipe bracket. 12.45.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 12.45.08...
Page 75 **b. The adaptor plate retaining bolts are tightened evenly to 15 to 20 lbf ft (2*1 to 2*8 kgf m).** 12.49.02 Triumph Toledo Manual. Part No. S4S168. Issue 2 12.53.03 ' /■...
Page 76 0-002 in (0-051 mm) at 3-0 in (76-2 mm) radius from spigot centre. Check concentricity, not to exceed 0-004 in (0-100 mm). 9. Refit the clutch assembly. 33.10.01. 10. Refit the gearbox. 37.20.01. 12.53.07 Triumph Toledo Manual. Part N o. 545168. Issue 3...
Page 77 6 in (15 cm) around the circumference. 11. Refit the flywheel, 12*53.07, and check that ring gear eccentricity does not exceed0*010 in (0*254mm). 12.53.19 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 78 2. Release the oil strainer locknut. 3. Unscrew the oil strainer and remove it. 4. Wash the oil strainer in petrol and dry it before refitting. Refitting 5. Reverse instructions 1 to 3. 12.60.01 Triumph Toledo Manual. Part No. 545168. Issue 2 12.60.20...
Page 79 3. Remove the cover-plate complete with strainer. 4. Remove the inner rotor and shaft assembly. 5. Remove the outer rotor. 6. Clean oil from the body and rotors, and reassemble. continued MT2 298 12.60.26 Triumph Toledo Manual. Part N o. 545168. Issue 1 12.60.32 Sheet 1...
Page 80 10. Reassemble the pump, fitting any new parts neces sary to satisfy the above quoted tolerances. Renew the complete pump if a satisfactory condition cannot be achieved. 12.60.32 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 81 A new spring is fitted if free length is not in accordance with Data. / - s DATA 1*53 in (38*8 mm) Oil pressure relief valve spring free length 12.60.44 Triumph Toledo Manual. Part N o. 545168. Issue 2 12.60.56...
Page 82 3. Reverse instructions 1 to 2, ensuring that the new oil seal is a. Smeared with oil before fitting. b. Fitted correctly, i.e. cavity face towards the engine. c. Pressed home squarely. 12.65.01 Triumph Toledo Manual. Issue 2 Part N o. 545168. 12.65.05...
Page 83 Engine No. 5001 onwards Up to Engine No. 5001** Valve timing 18° B.T.D.C. 25° B.T.D.C. Inlet o pens.. 58° A.B.D.C. 65° A.B.C.D. closes.. 58° B.B.D.C. 65° B.B.D.C. Exhaust opens 18° A.T.D.C. 25° A.T.D.C. closes 12.65.08 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 84 6. Remove the crankshaft drive key. 7. Temporarily refit both sprockets. 8. Check the alignment of the sprockets by placing a straight-edge across the teeth of both sprockets. continued 12.65.12 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1 12.65.14 Sheet 1...
Page 85 3. Slide the tensioner off the anchor pin. Refitting Reverse instructions 1 to 3, ensuring that the tensioner is fitted correctly, i.e. convex surface towards the timing chain. 12.65.12 Sheet 2 Issue Part N o. 545168. Triumph Toledo Manual. 12.65.28...
Page 86 —main line—complete assembly—remove and refit.. 19.15.28** **Piston and suction chamber—remove, clean and refit 19.20.06 Throttle cable—remove and refit ........19.20.07 Throttle linkage—remove and refit ........19.20.01 Throttle pedal—remove and refit ........19-1 Issue 2 Part N o. 545168. Triumph Toledo Manual.
Page 87 4. Remove and discard the paper elements. Refitting 5. Reverse instructions 1 to 4, ensuring: a. New elements are fitted. b. Gaskets and cover-plate seal are renewed if originals are unsatisfactory. 19.10.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 19.10.09...
Page 88 (13 mm) until the linkage is just about to move the jet. Start the engine and adjust the fast idle screw to give an engine fast idle speed of 1,100 to 1,200 rev/min. 9. Disconnect the tachometer. 19.15.01 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 89 FUEL SYSTEM CARBURETTERS—Twin 7. Start the engine and check the idling speed with the tachometer, which should be 750-800 rev/min. —Tune and adjust 19.15.02 a. If the reading is not correct, continue with instructions 8 to 11 and 15 and 16. Idling—check and adjust 1 to 11 and 16 b.
Page 90 FUEL SYSTEM 12. Screw the jet adjusting nuts fully up and then turn each one down two complete turns. 13. Run the engine as in instruction 5, turn the jet adjusting nut on both carburetters one flat at a time up or down until the fastest engine speed consistent with smooth running is obtained.
Page 91 4. Disconnect the two throttle return springs. 11. Reverse instructions 1 to 10, ensuring that all 5. Disconnect the vacuum pipe. gaskets are renewed. 6. Disconnect the main fuel feed pipe. 19.15.09 Triumph Toledo Manual. Part No. 545168. Issue 15.11...
Page 92 13. Remove the jet adjusting nut and spring. 14. Unscrew the jet locking nut and detach the nut and jet bearing; withdraw the bearing from the nut. continued 19.15.17 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1 19.15.18 Sheet 1...
Page 93 Replace the needle and seating if necessary. c. Inspect all other components for wear and damage; renew unserviceable components.** continued 19.15.17 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 2 19.15.18 Sheet 2...
Page 94 34. Refit the piston lifting pin, spring and circlip. 35. Clean fuel deposits off the suction chamber and piston with fuel or methylated spirit and wipe dry. CAUTION: Do not use abrasives. continued 19.15.17 Sheet 3 Triumph Toledo Manual. Part N o. 545168. Issue 1 19.15.18 Sheet 3...
Page 95 19.15.17 Sheet 4 e n m s H Triumph Toledo Manual. Part N o. 545168. Issue 1 19.15.18 Sheet 4...
Page 96 FUEL SYSTEM 38. Check the piston key in the body for security. Refit the jet bearing; fit and tighten the jet locking nut. Refit the spring and jet adjustment nut; screw the nut up as far as possible. 41. Insert the jet into the bearing, fit the brass sleeve nut, washer and gland to the end of the flexible tube (if removed).
Page 97 9. Top up each piston damper with multigrade engine oil until the level is \ in (13 mm) above the top of the hollow piston rod. 10. Refit each piston damper with its washer. **19.15.28** Triumph Toledo Manual. Part N o. 545168. Issue...
Page 98 The cable clip is correctly positioned so that the cable will not slip out of the fork. b. The cable is not kinked or subjected to sharp bends. 19.20.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 19.20.06...
Page 99 5. Remove the bolt complete with washer securing the linkage to the manifold. 6. Remove the nut and washer securing the linkage to the manifold. 7. Remove the linkage. Refitting 8. Reverse instructions 1 to 7 19.20.06 Triumph Toledo Manual. Part N o. 545168. Issue 1 19.20.07...
Page 100 11. Connect the inner cable to the carburetter. 12. Allow ^ in (1*6 mm) free movement of cable before the linkage is about to move the cam. MT2 520 19.20.07 Triumph Toledo Manual. Part No. 545168. Issue 2 19.20.13...
Page 101 Removing 1. Drain fuel tank. 19.40.01. 2. Unclip engine end section and disconnect from centre section. 3. Disconnect engine end section from fuel pump inlet. Refitting Reverse instructions 1 to 3. Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 102 Clean sediment from the pump and blow out the filter. (4) 7. Examine the dome seal; renew if necessary. 8. Fit the filter and dome; tighten the retaining screw. Reverse instructions 1 to 4. *★ 19.40.19 Triumph Toledo Manual. Part No. 545168. 19.45.05...
Page 103 Turn diaphragm clockwise or anti-clockwise until it can be released from lower body. Remove diaphragm spring from diaphragm assem bly. Using a screwdriver, prise out the valves. continued MJ2 390 19.45.08 Triumph Toledo Manual. Part No. 545168. Issue 2 19.45.15 Sheet 1...
Page 104 8. Remove the four bolts and washers securing the fuel tank to the body. 9. Lift out the tank, taking care not to damage the tank outlet pipe. Refitting 10. Reverse instructions 1 to 9. 19.45.15 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1 19.55.01...
Page 105 —expansion tank hose—remove and r e f i t ..........: 26.30.37 —top hose—remove and refit ................ 26.30.01 Thermostat —remove and refit .............. 26.45.01 —test ........................26.45.10 Water pump—remove and refit 26.50.01 Water pump housing—remove and refit ................ 26.50.03 26-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 106 4. Lift off the strap and rubber packing-piece. 5. Lift off the tank and drain the coolant. Refitting 6. Reverse 1 to 5. Top up the tank with the required coolant. 26.10.01 Triumph Toledo Manual. Part No. 545168. Issue 2 26.15.01...
Page 107 1. Remove the four bolts securing the fan blade to the pulley. Remove the fan blades. Refitting 3. Reverse instructions 1 to 2, ensuring that the bolts are tightened evenly. 26.25.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 26.25.06...
Page 108: Cooling System
1. Drain coolant from the system. 26.10.01. 2. Slacken the wire clip at each end of the hose. 3. Remove the hose. Refitting MT2101 4. Reverse 1 to 3. 26.20.07 Triumph Toledo Manual. Part N o. 545168. Issue 1 26.30.37...
Page 109 **RADIATOR DRAIN TAP (when fitted)** —Remove and refit 26.40.10 Removing 1. Drain the coolant. 26.10.01. 2. Unscrew the tap assembly from the radiator block. Refitting 3. Reverse 1 and 2. 26.40.01 Triumph Toledo Manual. Part No. 545168. Issue 2 26.40.10 UIVLAIMO...
Page 110 3. Immerse the thermostat in water heated to the opening temperature of the thermostat. 4. If the thermostat does not commence to open, renew Refitting 5. Replace the thermostat. 26.45.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 26.45.10...
Page 111 COOLING SYSTEM WATER PUMP —Remove and refit 26.50.01 Removing 1. Drain the coolant. 26.10.01. 2. Remove the drive belt. 26.20.07. 3. Remove the three nuts securing the water pump to the housing. 4. Remove the water pump complete with pulley and fan.
Page 112 30.10.09 Induction or exhaust manifold—remove and refit ..........30.15.01 Intermediate pipe—remove and r e f i t ................ 30.10.11 Tail pipe or silencer—remove and refit ........30.10.22 • • 30-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 114 12. Align and slide tail pipe over intermediate pipe. 13. Replace flexible mounting holding tail pipe to mounting bracket. 14. Tighten clip holding intermediate pipe to tail pipe. n > 30.10.01 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 115 10. Slide tail pipe over intermediate pipe. 11. Replace rubber mounting on tail pipe. T 2 . 5 Z ! 12. Align tail pipe and tighten clip holding tail pipe to intermediate pipe. 30.10.09 Triumph Toledo Manual. Part No. 545168. Issue 2 30.10.11...
Page 116 3. Pull down front pipe and remove flange packing. Refitting Pull front pipe down and replace packing. Refit front pipe and tighten manifold stud nuts. Refit nut and bolt in front pipe mounting bracket. 30.10.22 ■PITIgM Triumph Toledo Manual. Part No. 545168. Issue 1 30.10.26...
Page 117 10. Renew down-pipe flange packing and fit over studs. 11. Replace and tighten three nuts holding down-pipe in position. 12. Refit carburetter and inlet manifold as in operation 19.15.02 single, 19.15.09 twin. i : ' 30.15.01 BBITIBH Triumph Toledo Manual. Part N o. 545168.
Page 118 Hydraulic system—b le e d ......33.15.01 Master cylinder —overhaul ......33.20.07 —remove and refit 33.20.01 33.25.12 Release bearing assembly—remove and refit Slave cylinder 33.35.07 —overhaul ......33.35.01 —remove and refit 33-1 Part N o. 545168. Issue 2 Triumph Toledo Manual.
Page 119 9. When it is air-free, hold the pedal in the depressed position. 10. Securely tighten the bleed screw. 11. Remove the pipe from the slave cylinder. 12. Refit the gearbox cover. • m r i » H Triumph Toledo Manual. Part N o. 545168. issue 2...
Page 120 7. Renew two nuts securing master cylinder to body, and fit. 8. Refit cotter pin and renew circlip. 9. Connect the fluid pipe to the master cylinder. Bleed the system. 33.15.01. 35.15.09 Triumph Toledo Manual. Part N o. 545168. Issue 1 33.20.01...
Page 121 3. Remove the operating lever from the housing. 4. Press out Mills pin and release bearing sleeve by extracting plugs. 5. Withdraw the bearing from the sleeve. Refitting 6. Reverse procedure 1 to 5. Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 122 5. Align bush with holes in bracket. 6. Lubricate bolt and insert in bush. 7. Renew and tighten nut on end of bolt. 8. Refit cotter pin washer and split pin. 33.25.17 Triumph Toledo Manual. Part No. 545168. Issue 2 **33.30.03**...
Page 123 4. Remove circlip. 5. Remove plunger. 6. Remove the seal. 7. Remove the spring. 8. Fit new seal, spring circlip, dust cover and retainer and lubricate. Refit slave cylinder to car. 33.35.01. Triumph Toledo Manual. Part N o. 543168. Issue 2...
Page 124: Table Of Contents
Speedometer drive gear pinion—remove and refit ........37.25.05 Synchronizer assemblies—overhaul ............37.20,08' Top cover —overhaul ..................37.12.19 —remove and refit ................ 37.12.16 Top cover extension 37.12.13 —overhaul ..................37.12.10 —remove and refit ................ 37-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 125 SYNCHROMESH GEARBOX...
Page 126 16. Attach the exhaust front pipe to the support bracket. 17. Refit the drive flange. 18. Fit and tighten the nut. 19. Refit the propeller shaft assembly. Refill the gearbox with oil. 37.10.01 Triumph Toledo Manual. Part No. 545168. Issue 1 37.12.01...
Page 127 6. Fit and tighten the bolts; ensure that the copper washer and bolt with plain shank is fitted at the bottom. 7. Refit the clutch release mechanism. 33.35.12, operation 2. 8. Refit the gearbox assembly. 37.20.01. 37.1&04 Triumph Toledo Manual. Part N o. 545168. Issu e! 37.12.07...
Page 128 17. Unscrew and remove the nut. 18. Withdraw the bolt. 19. Separate the shafts and remove the washers. 20. Press out the bush. 21. Drive out the Mills pin. 22. Remove the fork end. Part N o. 545168. Issue 1 Triumph Toledo Manual.
Page 129 6. Fit the top cover and a new joint washer. 7. Fit and tighten the bolts and washers. 8. Refit the top cover extension. 37.12.13. 9. Check that each gear position may be selected. 37:12.13 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1 37.12.16...
Page 130 Fit and tighten the three taper locking pins. 30. Apply sealing compound to the edges of six new welch plugs and fit them into the top cover. Refit the top cover. 37.12.16. 37.12J9 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 131 SYNCHROMESH GEARBOX GEAR-CHANGE LEVER —Check and adjust 37.16.01 1. Drive the vehicle onto a ramp and raise the ramp. Slacken the locknut. 3. Place the gear lever in the neutral position of the lst/2nd gate. 4. Adjust the stop bolt to prevent inadavertent selec tion of the reverse gate without depressing the lever.
Page 132 11. Screw a new reverse stop bolt into the lever. 12. Refit the locknut. 13. Assemble new bushes and the washers to the lever. 14. Refit the pinch sleeve. 15. Refit the gear-change lever assembly. 37.16.04. 37.16.05 Triumph Toledo Manual. Part N o. 545168. Issue 1 37.16.10...
Page 133 33. Refit the exhaust front pipe to the support bracket. 34. Lower the ramp. 35. Refill the gearbox with oil. 36. Refit the gearbox cover. 37. Refit the parcel shelf. 38. Connect the battery and close the bonnet. 37.20.01 Triumph Toledo Manual. Part N o. 545168. Issue <9...
Page 134 18. Fit the abutment plate, Tool No. S4221A-19. 19. Fit Tool No. S4221A and adaptor S4221A-19/1 to the annular groove in the mainshaft centre ball race. 20. Withdraw the ball race. 37.20.04 Sheet 1 Part No. 545168. Issue 3 Triumph Toledo Manual.
Page 135 49. Insert the needle-roller retaining tube, eject the layshaft spindle and allow the cluster to drop to the bottom of the gearbox. 37.20.04 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 136 79. First gear baulk ring. 80. First speed gear. 81. Third/top synchro unit. 82. Position the reverse idler gear in the casing. 83. Place the mainshaft assembly in the gearbox. 37.20.04 Sheet 3 Triumph Toledo Manual. Part N o. 545168. Issue 3...
Page 137 104. Select 1st gear on the top cover and the gearbox. 105. Fit the top cover and a new joint washer. 106. Fit and tighten the bolts and washers. 37.20.04 Sheet 4 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 138 If the release loads differ from the specified figures, fit new springs and/or add shims under the springs until the correct loading is achieved. 7. Reassemble the gearbox. 37.20.04. 8. Refit the gearbox. 37.20.01. 37.20.08 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 139 7. Using heavy grease to retain them, refit the needle rollers. 8. Insert the needle-roller retaining tube. 9. Refit the layshaft cluster. 37.20.04. 10. Refit the gearbox. 37.20.01. 37.20.29 Part N o. 545168. Triumph Toledo Manual.
Page 140: Constant Pinion-Overhaul
2. Remove the gearbox drive flange. 37.10.01. 3. Prise out the seal. Refitting 4. Drive a new seal into the rear extension. 5. Refit the gearbox drive flange. 37.10.01. 6. Refit the propeller shaft. 37.20,34 Triumph Toledo Manual. Part N o. 545168. Issue 1 37.23.01...
Page 141: Speedometer Drive Gear-Remove And Refit
10. Fit the pinion into the housing. 11. Refit the assembly to the gearbox. 12. Fit and tighten the peg bolt and washer. 13. Reconnect the speedometer cable. 37.25.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 37.25.05 LIVLAMO...
Page 142 PROPELLER SHAFT PROPELLER SHAFT OPERATIONS Centre bearing—overhaul 47.15.39 Propeller shaft assembly—remove and refit 47.15.01 Propeller shaft —front—remove and refit ..................47.15.02 —rear—remove and refit ..................47.15.03 Universal joint—overhaul ....................47.15.18 47-1 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 143 9. **Refit the rear strap to the floor (earlier models only). 10. Refit the front strap to the floor (earlier models only). ** 11. Move the centre bearing to align the shafts, and tighten the nuts and bolts. 47.15.01 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 144 5. Attach the shaft to the rear axle flange. 6. Attach the rear shaft to the front shaft, noting the marks made in 2. **NOTE: The guard strap illustrated is only fitted on earlier models.** 47.15.02 Triumph Toledo Manual. Part No. 545168. Issue 2 47.15.03...
Page 145 Do not press the bearing cups below this point or damage may be caused to the cups and seals. 12. Fit the circlips. 47.15.18 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 146 12. Ensure that the key and keyways are free from burrs, and fit the key. 13. Refit the drive flange. 14. Fit and tighten the nut. 15. Replace the split pin. 47.15.39 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 147 Half shaft, bearing and oil seal—remove and refit ..........51.10.01 Pinion oil seal—remove and refit.. 51.20.01 Rear axle assembly—remove and r e f i t ................ 51.25.01 Rear axle casing—remove and refit 51.25.04 51-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 148 14. Withdraw the axle shaft from the casing, using S4235A and adaptor S4235A-1. 15. Remove the inner oil seal. 16. Press the bearing from the axle shaft. continued (< 51.10.01 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1 51.10.02 Sheet 1...
Page 149 Tighten the differential retaining nuts to 20 lbf ft (2*7 kgf m). * 8. Refill the axle with 1*25 pt (0*71 litre) of a recom mended lubricant, see ‘MAINTENANCE*.** 51.10.01 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 2 51.15.01...
Page 150 Each flat on the turnbuckle is numbered to provide a check on the amount turned. The maximum stretch is 0*008 in (0*20 mm). Do not lever against the stretcher. 51.15.07 Sheet 1 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 151 13. Remove the drive flange nut split pin. 14. Retain the drive flange, using RG421 or S337, and remove the drive flange nut. 15. Remove the drive flange. (icontinued) 51.15.07 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 152 25. If one differential bearing is defective replace both differential bearings. If one pinion bearing is defective replace both pinion bearings. (< continued) 51.15.07 Sheet 3 Issue 1 Triumph Toledo Manual. Part N o. 545168.
Page 153 Lubricate prior to final assembly. 35. Fit the pinion pin locking peg and secure by peening the metal of the differential carrier. (< continued) 51.15.07 Sheet 4 Triumph Toledo Manual. Part N o. S4S168. Issue...
Page 154 The standard pinion head spacer 0*077 in (1*95 mm) is incorporated in the dummy pinion. 46. Oil the bearings and fit the dummy pinion, outer bearing, tool spacer, washer and nut. I NC 178 (continued) 51.15.07 Sheet 5 Triumph Toledo Manual. Part No. 545168. Issue...
Page 155 **Note: Whilst etched + , —, or ‘N ’ markings will be found on the pinion face these should be ignored since they are taken into consideration in the design and method of using the dummy pinion.** (< Continued) 51.15.07 Sheet 6 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 156 71. Move the crown wheel and carrier in the opposite direction until the bearing crown-wheel-side is butted in its housing. The indicated measurement, which should be noted, is the ‘IN-OU T’ of mesh clearance. (< continued) 51.15.07 Sheet 7 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 157 0*002 in (0*05 mm). 77. Tighten the bearing cap bolts. 78. Remove S101-1. 79. Refit the differential assembly. 51.15.01. (continued) 51.15.07 Sheet 8 Triumph Toledo Manual. Part N o. 545168. Issue 1 LBVlflMO...
Page 158 0-081 in (2-057 mm) 0-086 in (2-184 mm) Pinion bearing shims sizes .. 0-003 in (0-76 mm) 0-005 in (0-127 mm) 0-010 in (0-254 mm) 0-030 in (0-762 mm) 51.15.07 Sheet 9 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 159 Fit the new seal with the lip of the seal facing inwards. c. Tighten the driving flange nut to 90 lbf ft (124 kgf m). 9. Check the rear axle oil level, and top up as necessary. 51.20.01 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 160 19. Refit the road wheels and lower the car to the ground. 20. Tighten the suspension arm bolts and nuts to the correct torque (see 06) with the car standing unladen on its road wheels.- * * 51.25.01 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 161 5. **a. Pull the breather cap from the breather assembly. b. On later model breather assemblies remove the insert. c. Unscrew the stem from the axle case.** Remove the combined filler level plug. Refitting 7. Reverse 1 to 6. 51.25.04 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 162 57.25.02 —overhaul 57.25.07 —remove and refit 57.25.01 Steering-wheel —pad—remove and refit ......57.60.03 —remove and refit ..................57.60.01 Tie-rod ball joint —inner—remove and refit ................ 57.55.03 —outer—remove and refit ..................57.55.02 57-1 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 163 14. Fit the rack clamp brackets and ‘U’ bolts. 15. Compress the rack rubbers and tighten the ‘U ’ bolts. 16. Connect the tie-rod ball ends to the steering arms. 17. Fit the road wheel. Triumph Toledo Manual. 57.25.01 Part No. 545168. Issue 1...
Page 164 16. Repeat instructions 8 to 15 on the opposite tie-rod. 17. Check, and re-set the front wheel track as necessary. 18. Tighten the locknut securing the tie-rod outer ball joint. 57.25.02 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 165 Pinion housing lower bush 16. Remove the grease nipple from the pinion housing. 17. Carefully drive or press out the end cover and pinion shaft lower bush. continued B0ITI8H 57.25.07 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 166 STEERING Reassembling Rack housing bush 18. Fit a new bush to the rack housing. Pinion 19. Fit a new end cover to the lower end of the pinion housing. 20. Fit a new lower bush to the pinion housing, ensuring that the recessed end of the bush is fitted adjacent to the end cover.
Page 167 5. Locate the rack shaft in mid-position. 6. Fit the plunger and spring. 7. Check, and adjust, the rack shaft side movement as required (instructions 4 to 6, operation 57.35.09). 8. Refit the rack. 57.25.01. 57.35.09 Triumph Toledo Manual. Part N o. 545168. Issue 2 57.35.10...
Page 168 14. Fit the trafficator/horn stalk and brackets. 15. Re-connect the plug-in connectors for the ignition/ starter and horn/trafficator/lights circuits. 16. Fit the nacelle halves and secure them with three screws. 17. Connect the battery. 57.40.00 Triumph Toledo Manual. Part N o. S4S168. Issue 2...
Page 169 18. Fit the trafficator/horn stalk and brackets. 19. Connect the plug-in connectors for the ignition/ starter and horn/trafficator/lights. 20. Fit the nacelle. 21. Connect the battery. b b it io m Triumph Toledo Manual. Issue 2 Part N o. 545168.
Page 170 15. Fit and tighten the two nuts and spring washers securing the tubular housing clamp. 16. Fit the trafficator/horn stalk and brackets. 17. Fit the nacelle. 18. Fit the steering-wheel. 19. Connect the battery. 57.40.02 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 171 Tighten the bolts evenly until the heads shear. 17. Fit the parcel tray. 76.67.01. 18. Fit the nacelle. 19. Fit the trafficator/horn stalk and brackets. 20. Fit the steering-wheel. 21. Connect the battery. 57.40.02 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 172 9. Ensure that turning clearance exists at the nylon washer fitted between the safety clamp and the tubular housing. 10. Tighten the safety clamp securing bolts. 11. Install the steering-column in the car. 57.40.01. *★ ★ ★ 57.40.05 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 173 4. Prise off the end cap from the lower end of the tubular housing. Remove the circlip and slide off the washer. Release the steering lock and withdraw the steering mast. Refitting 7. Reverse instructions 1 to 6. 57.40.06 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 174 6. Fit the end cap to the tubular housing. 7. **Install the upper and lower columns where applic able or the single column in the tubular housing.** 8. Install the steering-column. 57.40.18 Triumph Toledo Manual. . Part N o. 545168. Issue 1...
Page 175 1. Withdraw the key from the steering lock/ignition switch. 2. Remove the three screws clamping the nacelle halves. 3. Remove the nacelle halves. Refitting ■ 4. Reverse instructions 1 to 3. 57.40.22 Triumph Toledo Manual. Part N o. 545168. Issue 2 57.40.29...
Page 176 6. Connect the ball joint to the tie-rod and secure with the washer and nut. 7. Check and adjust the front wheel track as necessary. 8. Tighten the tie-rod locknut. 57.40.31 Triumph Toledo Manual. Part No. 545168. Issue 1 57.55.02...
Page 177 17. Pack the inner ball ends with fresh grease and fit the gaiters and clips. 18. Fit the tie-rod outer end. 57.55.02. 19. Check and adjust the front wheel track as necessary. 57.55.03 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 178 —Remove and refit 57.60.03 Removing 1. Remove the two screws (underside of steering-wheel spokes) securing the steering-wheel pad. 2. Withdraw the steering-wheel pad. Refitting 3. Reverse instructions 1 and 2. 57.60.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 57.60.03...
Page 179 Condition ‘A’—up to Commission Numbers ADG 11512 and ADS 648 only. Condition ‘B’—from Commission Numbers ADG 11512 and ADS 648 and other models. Condition ‘C’—from Commission Number ADH 1 and ADF 50,001.** 57.65.01 Triumph Toledo Manual. Part N o. 545168. Issue 3 57.65.02...
Page 180 STEERING CAMBER ANGLE 1. Jack up the car and support the body on stands. —Check and adjust 57.65.05 2. Slacken the four bolts and nuts (3 top, 1 bottom) securing the front suspension bracket to the sub- frame. Checking 3. Remove shim(s) between the top of the bracket and ** Front wheel camber should be within the limits given the sub-frame for negative adjustment: add shim(s) in 57.65.02.**...
Page 181 ............60.20.01 Road spring—remove and refit .. 60.25.23 Vertical link—remove and refit .. Wishbone 60.35.09 —lower—overhaul 60.35.02 —lower—remove and refit 60.35.01 —upper—remove and refit 60-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 183 FRONT SUSPENSION RADIUS ROD —Remove and refit 60.10.16 Removing 1. Raise the car on a jack. 2. Remove the hairpin-type cotter, nut, dished washer and outer rubber bush from the front (sub-frame) * end of the radius rod. 3. Remove the nut and bolt securing the radius rod to the lower wishbone.
Page 184 FRONT SUSPENSION BALL JOINT—LOWER —Remove and refit 60.15.03 Removing 1. Jack up the car and support the body on stand(s). 2. Remove the Nyloc nut and washer from the tie-rod outer ball joint. 3. Release the tie-rod outer ball joint from the steering arm.
Page 185 10. Fit the disc spring (concave adjacent to ball seat). 11. Fit the top cover, circlip and sealing cap. 12. Partially fill the rubber boot with clean grease and fit it to the housing. 60.15.13 . Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 186 10. Withdraw the mounting flange complete with upper rubber bush, washers, and spring insulating ring. 11. Withdraw the lower rubber bush and washers. 12. Release spring tension and remove the tool. 13. Remove the spring. 60.20.01 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 187 26. Fit the lower end of the damper to the wishbone and secure it with the bolt and nut. 27. Fit the road wheel and remove the jack. 28. Close the bonnet. 60.20.01 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 188 10. Partially fill the hub with fresh grease. 11. Lubricate the new felt seal and enter the seal in the hub. 12. Fit the outer bearing. 13. Install the hub on the stub shaft. 60.25.01. 60.25.01 Triumph Toledo Manual. Part N o. 54S168. Issue 3 60.25.07...
Page 189 2. Withdraw the oil seal. Refitting 3. Partially pack the hub with fresh grease. 4. Lubricate the new hub seal and enter the seal in the hub. Fit the hub to the stub axle. 60.25.01. Triumph Toledo Manual. Part N o. 545168.J Issue 1...
Page 190 9. Remove the two bolts and spring washers securing the steering arm to the vertical link (and the lower disc shield—disc brakes only). Withdraw the vertical link. Refitting Reverse instructions 1 to 10. -A ' ‘ 60.25.22 Triumph Toledo Manual. Part N o. 545168. Issue 1 60.25.23...
Page 191 10. Tighten the two nuts and bolts securing the wish bones to the upper ball joint. 11. Fit the road wheel and lower the car to the ground. 12. Close the bonnet. Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 192 Withdraw the fulcrum shaft, rear wishbone arm and plain washers. 60.30.07 Triumph Toledo Manual. Part N o. 545168. Issue 1 60.35.01 Sheet 1...
Page 193 Fit the wishbone bracket and shim(s) to the sub- 23.**Tighten the Nyloc nut on the upper fulcrum shaft frame and secure with the four bolts and nuts. to 30 to 38 lbf ft (4-1 to 5-2 kgf m) ** Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 194 2. Press out the wishbone rubber bush. 3. Press in the new rubber bush, ensuring that it is centred in the wishbone. 4. Fit the wishbone to the car. 60.35.02. 60.35.02 Triumph Toledo Manual. Part No. 545168. Issue 1 60.35.09...
Page 195 —wheel studs—remove and refit 64.15.26 Road sprin g —insulating ring—remove and r e f i t ..........64.20.17 —remove and refit 64.20.01 Suspension arm —bushes—remove and refit 64.35.05 —remove and refit ................ 64.35.02 64-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 196 Fit the brake-drum and road wheel. Remove the axle stands. MT2083 « 64.15.01 Part N o. 545168. Issue 1 Triumph Toledo Manual.
Page 197 If new studs are a loose fit in the hub flange, a new hub should be fitted. 6. Fit the brake-drum. 7. Fit the road wheel. 64.15.15 Triumph Toledo Manual. Part N o. 545168. Issue 1 64.15.26...
Page 198 Fit and tighten the locknut. Remove the damper assembly from the press. Fit the damper and spring assembly to the car. i)4.30.01. REAft ROAD SPRING INSULATING RING -Reifiove and refit 64.20.17 As operation 64.20.01. Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 199 REAR SUSPENSION REAR DAMPER J —Remove and refit 64.30.01 Removing 1. Jack up the car and support the body on stands. Locate the jack under the rear axle. 2. Remove the four nuts and plain washers securing the damper upper mounting studs to the top of the rear spring turret (inside boot).
Page 200 Note that the front bush must be installed in the position illustrated. **Dimension ‘A’ equals 1 in (254 mm).** PT2011/A ★ ★ 4. Fit the suspension arm. 64.35.02. 64.35.02 Triumph Toledo Manual. Part N o. S4S168. Issue 3 64.35.05...
Page 201 REAR SUSPENSION RADIUS ROD —Remove and refit 64.35.28 *★ NOTE: Two conditions of washers and mounting bushes have been used. The earlier condition, up to Commission Numbers ADF 36051, ADG 28991, ADS 5476 and ADM 5172, is shown in the top illustration. The later condition is shown in the lower illustration.** Removing 1.
Page 202 —wheel cylinder—remove and r e f i t ..........70.60.18 Servo —non-return valve—remove and refit 70.50.15 —remove and refit ......70.50.01 (^"^Y —renewing filter ..................70.50.25 —vacuum hose—remove and refit 70.50.14 70-1 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 203 8. Fit and tighten the two countersunk screws. 9. Fit the road wheel and remove the jack. 10. Operate and release handbrake several times to M T II 9 3 adjust brake (self-adjusting only). 70.10.02 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.10.03...
Page 204 BRAKES BRAKE DISC —Remove and refit 70.10.10 Removing 1. Jack up the car and remove the front wheel. Release front brake hose bracket from upper ball joint. Remove the two bolts securing the calliper lugs to the vertical link and withdraw the calliper. Do not allow the weight of the calliper to hang suspended by brake hose.
Page 205 5. Remove the four nuts, spring washers, and bolts securing the backplate to the axle casing flange. 6. Withldfhw the deflector plate and backplate. Refitting 7. Reverse instructions 1 to 6. 8. Bleed the brakes. 70.10.25 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.10.26...
Page 206 3. Remove the hose from the brackets. Refitting Reverse instructions 1 to 3. Ensure that the hose is neither kinked nor twisted when installed. 5. Bleed the brakes. r \ J 70.15.02 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.15.17...
Page 207 2. Disconnect the brake pipe unions from the con nector. 3. Remove the bolt securing the connector to the scuttle. MTO 509 Refitting 4. Reverse instructions 2 and 3. 5. Bleed the brakes. 70.15.32 Triumph Toledo Manual. Part N o. 545168. Issue 70.15.35...
Page 208 BRAKES HYDRAULIC PIPES 70.20 00 To aid identification of individual pipes, operation numbers are included in the illustration showing the general arrangement of the brake system. Pipe—master cylinder to 4-way connector—remove and refit 70.20.01 Pipe—4-way connector to L.H. front hose—remove and refit 70.20.02 Pipe—4-way connector to R.H.
Page 209 8. Close the nipple and repeat the procedure on the rear backplate and repeat instructions 4 and 5.** right-hand front wheel. 8. Remove the bleed tube. 9. Adjust the brakes. 70.25.02 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 210 —Adjust (Disc and drum only) 70.25.03 Self-adjusting brakes are fitted to front and rear. Front adjustment is hydraulically self-compensating to provide for brake pad wear. Rear adjustment is mechanically automatic via the hand brake linkage. 70.25.03 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 211 Remove the two nuts and shakeproof washers securing the bracket and master cylinder to the servo and withdraw the bracket and master cylinder. Refitting 4. Reverse instructions 1 to 3. 5. Bleed the brakes. 70.30.01 Triumph Toledo Manual. Part N o. 545168. issue 1...
Page 212 2. Apply a low pressure air line to the fluid outlet and eject the piston and seal assembly from the cylinder. 3. Perform operations 5 to 12 given in master cylinder overhaul (non-servo type). 70.30.02 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 213 5. Remove the bolts, spring washers and plain washers securing the pedal bracket to the scuttle. 6. Withdraw the brake pedal and bracket. Refitting 7. Reverse instructions 1 to 6. 70.35.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.35.05...
Page 214 BRAKES HAND BRAKE LEVER ASSEMBLY —Remove and refit 70.35.08 Removing 1. Remove both front seats and seat runners. 76.70.04/ 2. Peel back the carpet to expose the hand brake. 3. Remove the hand grip from the hand brake lever and withdraw the hand brake gaiter. Release the hand brake.
Page 215 Release the nipple on the front end of the cable central. from the hand brake compensator, and withdraw 16. Fit the cotter pin to the clevis pin and slacken the the cable. brake adjuster on the backplate. 70.35.10 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.35.16...
Page 216 8. Engage the pad retaining pins in the calliper and secure with spring pins. 9. Fit the road wheel and remove the jack. 10. Check the fluid level in the reservoir, and top up as necessary. 70.40.02 Sheet 1 Triumph Toledo Manual. Part N o. 543168. Issue 1...
Page 217 BRAKES FRONT BRAKE-SHOES Refitting —Remove and refit (Drum brake only) 70.40.02 8. Offer up the bottom shoe to the backplate, ensuring that the pointed end of the shoe web is adjacent to the front piston. Removing 9. Connect the return spring to the backplate and 1.
Page 218 15. Fit the hand brake lever plate between the lever and shoe web and secure it with the spring. 16. Fit the brake-drum and adjust the brakes. 17. Fit the road wheel. 70.40.03 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 219 Fit the shoe steady pins, springs and cups. Centralize the shoes and fit the brake-drum and road wheel. Operate and release the hand brake several times to adjust the brake. 70.40.03 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 220 11. Fit and tighten the brake pipe union to the master cylinder. 12. Connect the vacuum hose to the servo non-return valve. 13. Top-up the reservoir and bleed the brakes. 70.40.17 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.50.01...
Page 221 4. Sever the new felt filter obliquely from the periphery to the centre hole. • 5. Fit the filter into the neck of the diaphragm housing. 6. Fit the end cap and rubber boot. 70.50.14 Triumph Toledo Manual. Part N o. 545168. Issue 1 70.50.25...
Page 222 BRAKES BRAKE CALIPER—FRONT —Remove and refit 70.55.02 Removing 1. Jack up the car and remove the front wheel. Disconnect the brake pipe union at the caliper and seal the fluid connections to prevent entry of grit. 3. Remove the two bolts and spring washers securing the caliper lugs to the vertical link.
Page 223 5. Remove and renew the piston seal. Lubricate the cylinder bore with clean brake fluid. 7. Fit the boot and piston to the cylinder. Refit the wheel cylinder. 70.60.03** 70.6<$03 Triumph Toledo Manual. Part N o. S45168. Issue 2 70.60.11...
Page 224 Check that the cylinder is free to ‘float’ (centralize) on the backplate. 16. Fit the boot, pressing it firmly into position against the backplate. 17. Reverse instructions 1 to 5. 18. Bleed the brakes. 70.60.18 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 225 8. Fit the boot to the cylinder and secure it with the clip. 9. Refit the wheel cylinder. 70.16.18 (Manual brake adjustment).** 70.60.18 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 2 70.60.26 Sheet 1...
Page 226 Insert the adjuster wheel and screwed rod in the cylinder, ensuring that the adjustment is fully slackened off. Fit the hand brake operating lever to the wheel cylinder. Refit the wheel cylinder. 70.60.18. (Self-adjusting brakes).** 70.60.26 Sheet 2 Triumph Toledo Manual. Part N o. S4S168. Issue 2...
Page 227 WHEEL AND TYRE OPERATIONS Nave plate—remove and refit ........74.20.02 Tyres—general .............. 74.10.00 Wheel and tyre b a l a n c e ................... 74.15.00 Wheels —general................ 74.20.00 —remove and refit ............74.20.01 74-1 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 228 3. With suitable tyre pressure adjustments it may be possible to obtain acceptable handling with cross- ply tyres on the front wheels and radial-ply tyres on the rear wheels, but this combination is not recom mended. 74.10.00 Sheet 1 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 229 Vulcanizing is absolutely essential for tubes airtight position in the rim hole. manufactured from synthetic rubber. 74.10.00 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 230 0*045 in (1*143 mm). 2. Lift—On a truly mounted and revolving wheel the difference between the high and low points measured on either rim ledge shall not exceed 0*045 in (1*143 mm). 74.15.00 Triumph Toledo Manual. Part N o. 54S168. Issue 74.20.00...
Page 231 3. Place nave plate over two of the three retaining lugs on wheel and give the plate a sharp tap with the hand to spring it over the third lug. 74.20.01 Triumph Toledo Manual. Part N o. 545168. Issue 74.20.02...
Page 232 Door trim pad—rear—remove and refit.. 76.43.06 Exterior mouldings—remove and refit 76.46.01 Fascia—remove and refit 76.46.06 Fascia support rail—remove and refit 76.81.10 Glass—back-light—remove and refit 76.81.20 Glass—quarter-light—remove and refit 76.81.01 Glass—windscreen—remove and refit Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 233 Seat runners—remove and r e f i t ......76.70.38 Seat squab—rear—remove and refit 76.70.26 Seat squab catch release cable—remove and refit 76.70.03 Seat squab cover—front—remove and refit Sub-frame—remove and refit 76.10.29 76.10.04 Sub-frame—alignment check ......76-2 Triumph Toledo Manual. Part N o. 54S168. Issue 1...
Page 234 The following operations are only necessary if repairs are required. ★ ★ 76.10.01 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 235 BODY Repair stage It may not be necessary to fit the full set of repair brackets. If damage is confined to the front end of the car,- repair brackets can be fitted at the front and the initial check brackets retained at the rear or vice versa in the case of rear-end damage.
Page 236 BODY 76.10.01 Sheet 3 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 237 AA Datum line Datum face 3-57±0-060 90-68 ±1-53 81-03±0-76 3-19±0-030 l-47±0-030 37-3±0-76 6-256±0-010 158-9±0-25 43-69±l-53 1 -72±0-060 30-20±0-030 767-1 ±0-76 23-06±0-060 585-7±l-53 11-53 ±0-030 292-9±0-76 26-50±0-060 673-1 ±1-53 127-2 5-01 176-5 6-95 76.10.04 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 238 4. Remove the two cotter pins, nuts, dished washers Refitting and rubber washers. Disconnect the radius rods from the sub-frame and support the suspension 12. Reverse 1 to 11. units. 76.10.29 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 239 2. Reverse 1, ensuring correct alignment. BONNET STAY —Remove and refit 76.16.14 1. Remove the split pin, washers and clevis pin. Detach the bonnet stay. Refit in the reverse order. 76.13.03 Triumph Toledo Manual. Part No. 545168. Issue 2 76.16.14...
Page 240 1. Remove the two nuts, spring washers and plain washers. Remove the catch from the bonnet. Refitting 2. Reverse 1, ensuring correct alignment of the catch and locking plate aperture. 76.16.21 Triumph Toledo Manual. Part No. 545168. Issue 2 76.16.34...
Page 241 4. Remove one nut, bolt, plain washer and spring washer (L.H. hinge only). 5. Pull the hinges free of the clips. Refitting 6. Reverse 1 to 5, ensuring correct alignment of the lid. 76.19.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.19.07...
Page 242 BODY LUGGAGE COMPARTMENT LOCK (Wilmot Breeden) —Remove and refit 76.19.11 Removing 1. Remove the three bolts, spring washers and plain washers and lift off the latch. 2. Rotate the locking ring through 90 degrees and withdraw the lock assembly and sealing ring. Refitting 3.
Page 243 2. \ Remove the fuel tank. 19.55.01. Remove two bolts, spring washers, plain washers and spacers. Remove the four bolts, nuts, washers and spacers and lift off the bumper. Refitting 5. Reverse instructions 1 to 4. 76.22.08 Triumph Toledo Manual. Part No. 545168. 76.22.15...
Page 244 BODY GEARBOX TUNNEL COVER Refitting r ■ > ) 9. Reverse 1 to 8. Apply Seelastik to the mating —Remove and refit 76.25.07 surfaces of seal, tunnel cover and floor. Ensure that the seal retainers are correctly located in the cover. Removing 1.
Page 245 2. Remove the two bolts and spring washers. 3. Support tl\e* door and remove the six bolts and spring washers. Refitting 4. Reverse 1 to 3. Check the door closing action, and adjust if necessary. *- 76.28.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.28.02...
Page 246 7. Detach the inner and outer door waist seals from the clips. 8. Turn the glass sideways and lift it clear. NOTE: Avoid scratching the glass on seal clips during removal. Refitting 9. Reverse 1 to 8. Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 247 6. Detach the inner and outer door waist seals from the clips. 7. Turn the glass sideways and lift it clear. NOTE: Avoid scratching the glass on the seal clips during removal. Refitting 8. Reverse 1 to 7. 76.31.02 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 248 3. Remove the anti-drum stiffener—three screws. 4. Wind the glass fully down and detach the regulator arm. 5. Remove the four bolts and plain washers. Withdraw the regulator. Refitting 6. Reverse 1 to 5. Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 249 —Remove and refit—front 76.37.23 —rear 76.37.24 Removing 1. Remove the two screws and lift off the striker. Refitting 2. Reverse 1, adjusting if necessary to ensure correct door locking action. 76.34.01 Triumph Toledo Manual. Part N o. S4S168. Issue 1 76.37.24...
Page 250 DOOR SEAL 76.40.01 —Remove and refit—front 76.40.02 —rear 1. Pull the seal from the door, using a suitable blunt tool. 2. Ensure correct location in the channel when refitting. 76.37.31 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.40.02...
Page 251 1. Starting at one end, pull the moulding firmly and progressively away from the panel. Refitting 2. Renew worn or damaged clips or retainers, if any, and reverse 1. MT22I9 76.40.27 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.43.06...
Page 252 Lift the two centre studs and pull the fascia clear. Refitting 16. Reverse 1 to 15. **NOTE: Care must be taken to ensure that the flasher unit leads cannot be trapped by the wiper linkage.** 76.46.01 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 253 2. Remove the front seat belts buckle unit. 76.73.05. 3. Disconnect the four fasteners at the front and lift the carpet clear of the hand brake lever. Refitting 4. Reverse 1 to 3. 76.46.06 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.49.03...
Page 254 NOTE: A separate grille and rim are fitted on early models. The grille is additionally secured by two rivets which must be drilled out. Refitting 3. Reverse 1 to 2. • 76.52.02 Triumph Toledo Manual. Part No. S4S168. Issue 2 76.55.03...
Page 255 Reverse 1 to 4. DOOR PUSH-BUTTON —Remove and refit 76.58.12 Removing 1. Remove the door handle. 76.58.01/76.58.02. Remove the two nuts and detach the push-button. Refitting Reverse 1 and 2. 76.58.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.58.12...
Page 256 NOTE: The listing rails are colour-coded and must 9. Remove the coat hangers. be fitted in the following order from front to rear: 10. Remove the roof lamp. 86.45.02. Green, White, Brown, Orange, Purple. 76.64.01 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 257 1. Remove the trim pad. 76.13.03/76.34.01/76.34.04. 2. Pull out the ashtray bowl. 3. Remove the retainer—two screws. Refitting 4. Reverse 1 to 3. 76.67.01 Triumph Toledo Manual. Part N o. 545168. I s s u e d 76.67.14 • •...
Page 258 5. Lift out the seat complete with runners. Refitting 6. Ensure that the packing washers are correctly positioned. Reverse 1 to 5. 76.70.02 Part N o. 545168. Issue 1 Triumph Toledo Manual. jj* k j v . . ' 76.70,05...
Page 259 1. Raise the cushion front-clear of the spring clip. 2. Lift out the cushion. 3. Remove the two screws. 4. Lift out the squab. Refitting 5. Reverse 1 to 4. 76.70.21 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.70.38...
Page 260 3. Prise up the rear deck trim panel to reveal the fixing points. Cut through the trim above these points (shoulder strap type belts only). 4. Fit the seat belt in accordance with the manu facturer’s instructions. 76.73.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 76.73.17...
Page 261 8. Seal the outer channel of weatherstrip to the body using Seelastik. 9. **Heated back-light only—reconnect the electrical leads.** 76.81.01 Triumph Toledo Manual. Part N o. 545168. Issue 2 76.81.20...
Page 262 Pipe—water pump to heater hose—remove and r e f i t ..........Swivelling cold air vent 80.15.22 —L.H.—remove and refit ................ 80.15.23 —R.H.—remove and refit Water hose 80.25.07 —engine to heater—remove and refit ..........80.25.10 —engine to water valve ................ 80-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 263 Position the left-hand lever to ‘screen and car’. Move the central lever to its midway position and, if necessary, switch on the blower by moving the lever to either the low- or fast-speed position. Part N o. 545168. Issue 1 Triumph Toledo Manual.
Page 264 3.. Detach the control rods. 4. Drill out the four rivets. 5. Remove the three screws and lift off the distribution and temperature switch assemblies. Refitting . 6. Reverse 1 to 5. 80.00.02 Triumph Toledo Manual. Part N o. 545168. Issue 1 80.10.02...
Page 265 (Up to Body Nos. 14152 DM/ 3726 DH) or four clips (after these Body Nos.). 3. Disconnect the control cable. 4. Disconnect the two leads. 5. Remove the switch—two screws. Refitting 6. Reverse 1 to 5. Triumph Toledo Manual. Part N o. 54S168. Issue 3...
Page 266 HEATING AND VENTILATION AIR VALVE ASSEMBLY —Remove and refit 80.10.35 The air valve is secured to the fan motor by three screws. SWIVELLING COLD AIR VENT —Remove and refit L.H. 80.15.22 R.H. 80.15.23 Removing 1. Remove the cold air hose. 2.
Page 267 NOTE: Ensure that the heater central control lever is in the ‘off5 position and the fan motor flap lever is positioned fully to the left (R.H.Stg.) or right (L.H.Stg.) before refitting the cable. 80.20.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 80.20.15...
Page 268 PIPE—WATER PUM P TO HEATER HOSE —Remove and refit 80.25.16 The pipe is secured to the water pump by a tubular nut and is also retained by the rear manifold fixing stud. 80.20.17 Triumph Toledo Manual. Part N o. 545168. 80.25.16...
Page 269 —data and description .. 84.15.00 —linkage—remove and refit 84.15.26 —motor—overhaul 84.15.18 —motor—remove and refit 84.15.12 * —switch—remove and refit 84.65.38 —wiper arm—remove and refit 84.15.01 —wiper blade—remove and refit 84.15.05 Triumph Toledo Manual. Part N o. 545168. Issue 2 84-1...
Page 270 5. . If necessary, adjust the jet aim by slight bending of the jet tube bracket or slackening the two screws and repositioning the jet. 84.10.01 Triumph Toledo Manual. Part N o. 545168. Issue 2 84.10.09...
Page 271 Reverse instructions 1 to 3. To ensure that the motor runs in the correct direction observe polarity. Connect the Lucar connectors as follows: Light green/black wire to the positive terminal. Black wire to the negative terminal.** 84.10.21 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 272 Lift off the seal housing. 7. Withdraw the seal from the shaft. 8. Remove the plate. 9. Withdraw the small rubber disc from the shaft. Assemble 10. Reverse instructions 1 to 9. 84.10.24 Triumph Toledo Manual. Part N o. S4S168. Issue 1...
Page 273 ‘solid’ primary link. The second spindle assembly is mounted direct to the vehicle body and is driven by a ‘solid’ secondary link positioned between the tWo spindle levers. 84.15.00 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 274 2. Normal supply brush 3. High speed brush. (Two- speed wiper motor only) 4. Permanent magnet 5. Earth brush 6. Final gear slip ring arrange ment. 7. Static contacts 84.15.00 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 275 Refitting 3. Locate the cage and clip assembly to the wiper arm. Push on to engage ‘pip’. 4. Lower the wiper arm to the screen. 84.15.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 84.15.0 5...
Page 276 3. Remove the three screws and lift off the motor. 4. Disconnect the four Lucar connectors from the motor. 5. Collect the six washers and three spacers. Refitting 6. Reverse 1 to 5. 84.15.12 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 277 Connect motor in series with 12 volt battery and ammeter. Run motor with crank free and note ammeter reading. Screw thrust screw in until current increases by 0*1 amp—maintain in this position and tighten locknut. 84.15.18 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 278 WINDSCREEN WIPERS AND WASHERS...
Page 279 10. Remove the motor shaft nut and withdraw the crank. 11. Remove the three screws and lift off the motor. 12. Collect the six washers and three spacers. Refitting 13. Reverse 1 to 12. 84.15.26 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 280 ......86.55.00 —starter solenoid—remove and r e f it................ 86.55.05 Starter motor —data and description .. 86.60.00 —inertia drive—remove and refit 86.60.06 —overhaul ......86.60.13 —remove and refit 86.60.01 continued 86-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 281 —stop lamp switch—remove and refit 86.65.51 —windscreen wiper switch—remove and refit 86.65.38 Wiring diagram **—left-hand steer—maximum equipment condition 86.00.08 —left-hand steer—minimum equipment condition 86.00.06 —right-hand steer—1970 to 1972 models 00.02 —right-hand steer—1973 model 86-2 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 282 Roof l a m p ............GLB254 59897 Instrument illu m in a tio n ........- 2-2 GLB987 59492 Warning lights ..........GLB987 59492 * Sealed beam light unit 00.01 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 283 WIRING DIAGRAM—TOLEDO **RIGHT-HAND STEER—1970 TO 1972 MODELS** L 0 9 4...
Page 284 KEY TO WIRING DIAGRAM—TOLEDO **RIGHT-HAND STEER—1970 TO 1972 MODELS** 35. Heater switch 1. Alternator 18. Plate illumination lamp 36. Reverse lamp switch (optional extra) 2. Ignition warning light 19. Tail lamp 37. Reverse lamp (optional extra) 3. Battery 20. Instrument illumination 38.
Page 285 86.00.04 Part N o. 545168. Triumph Toledo Manual.
Page 286 Single-speed windscreen wiper motor. Manual windscreen washer pump. > Electric windscreen washer pump. Hazard warning system. No hazard warning system. Tandem line brake system with line failure Single line brake system. warning light. 86.00.05 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 287 ; WIRING DIAGRAM—TOLEDO LEFT-HAND STEER—MINIMUM EQUIPMENT CONDITION Please see page 86.00.05...
Page 288 KEY TO WIRING DIAGRAM—TOLEDO LEFT-HAND STEER—MINIMUM EQUIPMENT CONDITION Please see page 86.00.05 35. Heater switch 1. Alternator 18. Plate illumination lamp 36. Reverse lamp switch (optional extra) 2. Ignition warning light 19. Tail lamp 37. Reverse lamp (optional extra) 20. Instrument illumination 3.
Page 290 KEY TO WIRING DIAGRAM—TOLEDO LEFT-HAND STEER—MAXIMUM EQUIPMENT CONDITION Please see page 86.00.05 i. Alternator 20. Instrument illumination Windscreen wiper motor 2. Ignition warning light 21. Fuse Windscreen washer pump 3. Battery 22. Horn switch Windscreen washer switch 4. Ignition/starter switch 23.
Page 292 **KEY TO WIRING DIAGRAM—TOLEDO RIGHT-HAND STEER—1973 MODEL 1. Alternator 21. Tail lamp 40. Night dimming relay contacts 2. Ignition warning light 22. Instrument illumination 41. Stop lamp 3. Battery 23. Fuse 42. Windscreen wiper switch 4. Ignition/starter switch 24. Horn switch 43.
Page 293 ELECTRICAL ALTERNATOR WIRING DIAGRAM Manufacturer Lucas Type 15ACR k, ) 86.10.00 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 294 Surge quench diode Connected across field winding. Protects T3 from field wind ing high induced voltage surge and smooths field winding current Condenser Radio interference suppression 86.10.00 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 295: Functional Check
1. Alternator 2. Battery .. 12 volt 3. Variable resistor. 0-15 ohm—35 amp 4. Light 12 volt—2-2 watt 5. Voltmeter 0-20 volt 6. Ammeter 0-40 amp 86.10.01 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 296 5. Earth connection to alternator body 6. This wire is only necessary for Lucas battery sensed 15 ACR alternators. It is not required for Lucas machine sensed 15 ACR alternators. 86.10.01 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 297: Remove And Refit
3. Tighten the three bolts. 4. Check the belt tension; movement should be 0*75 to 1*00 in (20 to 25 mm) at the mid-point of the longest run. 10.02 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.10.05...
Page 298 CAUTION: Do not attempt to remove the rotor by applying hammer blows to the shaft end. Such action may burr over and damage the thread. 86.10.08 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 299 27. Ensure that the brushes are entered correctly in the brush box. Fit the brush box and control unit assembly by inserting three screws and connecting the Lucar type connector to the rectifier pack. 28. Fit the moulded cover. 86.10.08 Sheet 2 Triumph Toledo Manual. Part N o. 545168.
Page 300 5. Swing up the battery retaining assembly. Tighten the nuts. 6. Fit the battery leads. Do not hammer the terminals to the terminal posts. 7. Coat the terminals with petroleum jelly (Vaseline) to prevent corrosion. 86.15.01 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 301 DG 25001 H or L DM5001 H or L 218106 DS 5001 H or L The above change over points coincide with the introduction of the 1972 model year engine unit. 86.35.00 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 302 1,700 2,200 1,100 3,000 1,500 Vacuum Advance Degs. distributor advance Degs. crankshaft advance Inches of mercury vacuum Minimum Maximum Minimum Maximum No advam :e to occur Below 3-5 86.35.00 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 303 2,000 4,000 2,800 5,600 Vacuum Advance Degs. distributor advance Degs. crankshaft advance Inches of mercury vacuum Maximum Minimum Minimum Maximum No advan ice to occur Below 3 10-0 86.35.00 Sheet 3 Triumph Toledo Manual. Part N o. S4S168. Issue 1...
Page 304 13-0 6000 3000 14-0 16-0 Vacuum Advance Degs. distributor advance Degs. crankshaft advance Inches of mercury vacuum Minimum Maximum Minimum Maximum Below 6 No advanc :e to occur 86.35.00 Sheet 4 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 305 1400 3800 1900 5600 2800 Vacuum Advance Degs. distributor advance Degs. crankshaft advance Inches of mercury vacuum Maximum Minimum Maximum Minimum No advai ice to occur Below 2 18-0 86.35.00 Sheet 5 Triumph Toledo Manual. Part No. 54S168. Issue 1...
Page 306: Ignition Coil And Ballast Resistor
This slight voltage overload provides an increased high tension voltage at the spark plugs. 1. Starter solenoid 2. Normal ignition supply 3. Ballast resistor 4. Ignition coil—6 volt 5. Ignition distributor Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 307: Ignition Distributor
6. Tighten the lock screw. 7. Check that the correct gap has been maintained. 8. Fit the rotor and cover. 86.35.13 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.35.14...
Page 308: Ignition Timing-Adjust
Tighten the clamp bolt with unit in this position. 10. Repeat operation 4 onwards. 1. Distributor—diagrammatic layout 2. Ignition coil 3. Distributor lead removed from coil 4. Test lamp—12 volt 5. Vehicle battery 86.35.15 Triumph Toledo Manual. Fart N o. S4S168. Issue 1...
Page 309: Lubrication
8. Insert the distributor into the pedestal. Ensure that the coupling offset key locates correctly in the drive gear slot. 9. Reverse 1 to 6. Adjust the ignition timing. 86.35.16. 86.35.18 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.35.20...
Page 310 18. Fit the two side screws and spring washers. Include the moving plate earth lead tag in the appropriate screw assembly. 19. Position the capacitor and secure it with the screw. Fit the contact assembly. 86.35.13. 21. Lubricate. 86.35.18. 86.35.26 Triumph Toledo Manual. Part No. 545168. Issue...
Page 311 Position the ballast resistor and secure it with the washer, spring washer and-screw. 5. Connect the Lucar connectors as follows: White wire to lower terminal. White/yellow wire to upper terminal. 86.35.32 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.35.33...
Page 312: Headlamp-Beam Aiming
Beam aiming can best be accomplished using equip ment such as Lucas ‘Beam-setter’ or ‘Lev-L-Lite’. This service is available at Triumph distributors or dealers and will ensure maximum road illumination with minimum discomfort to other road users. Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 313 8. Remove the two rubber washers and withdraw the upper lens. 9. Remove the two rubber washers and withdraw the lower lens. Lift out the interior gasket. Refitting Reverse 1 to 10. 86.40.26 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.40.70...
Page 314: Plate Illumination Lamp-Remove And Refit
5. Disconnect the two terminal ends. 6. Remove two screws and lift off the lamp base. Refitting 7. Reverse 1 to 6. Include the earth wire tag under the appropriate screw head.** 86.40.86 Triumph Toledo Manual. Part N o. 545168. Issue 2 86.45.02...
Page 315: Starter Solenoid-Remove And Refit
3. Disconnect the Lucar connectors. Refitting 4. Connect the Lucar connectors: Green wire to terminal *B\ Light green/brown wire to terminal ‘L’. 5. Fit the flasher unit to the clip. 86.55.05 Triumph Toledo Manual. Part N o. 54S168. Issue 1 86.55.11...
Page 316: Starter Motor
The drive end bracket is attached by two slot-headed bolts which screw into tappings provided in the end faces of two of the pole-shoes. 86.60.00 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 317: Inertia Drive-Remove And Refit
5. Screwed sleeve 6. Pinion and barrel 7. Reassemble the starter motor. 86.60.13, operations 7. Drive end bracket 22 to 26. 86.60.01 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.60.06...
Page 318: Overhaul
4. **Remove the four bolts and lift aside the commutator end bracket.** 5. Lift out the two field winding brushes from the brush box to separate the commutator end bracket from the yoke. continued 86.60.13 Sheet 1 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 319 24 hours. Using a highly polished, shouldered mandrel suitably dimensioned and a suitable press, fit the bush. Do not ream the bush after fitting or its porosity may be impaired. continued 86.60.13 Sheet 2 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 320 24. Fit the thrust washer. 25. Insert the drive end bracket, armature and interia drive assembly complete into the yoke. 26. Fit the two drive end bracket bolts and spring washers. 86.60.13 Sheet 3 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 321 P B to B Windscreen wiper switch Used when single-speed wiper motor is fitted to vehicle. Terminal 4 is not used. Position Park 1 to 2 Position 2 to 3 86.65.00 Sheet 1 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 322 Hazard switch Used when hazard warning system is fitted to vehicle. Terminal 4 is not used: Position 7 to 8 Position Hazard 1 to 2 to 3 86.65.00 Sheet 2 Triumph Toledo Manual. Part No. S45168. Issue 1...
Page 323 4. Withdraw the switch from the fascia and manoeuvre it to a visible position. 5. Note the wire colour codes and positions. 6. Disconnect the three Lucar connectors. Refitting 7. Reverse 1 to 6. 86.65.02 Triumph Toledo Manual. Part N o. S4S168. Issue 1 86.65.09...
Page 324 3. Pull the switch from the bracket. 4. Disconnect the terminal end. Refitting 5. Reverse 1 to 4. Ensure good electrical contact between the switch and the vehicle body. 86.65.14 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.65.22...
Page 325 9. Pull off the two pipes. Refitting 10. Ensure that the switch is attached securely to the spacer. If not, tighten the slotted ring. 11. Reverse 1 to 9. 86.65.30 Triumph Toledo Manual. Part N o. 545168. Issue 1 86.65.38...
Page 326 7. Unwind any tape holding the harnesses to the column. 8. Carefully withdraw the switch harness and remove the switch unit from the vehicle. Refitting 9. Reverse 1 to 8. 86.65.51 Triumph Toledo Manual. Part N o. 545168. Issue 2 86.65.55...
Page 327 1. Lift the bonnet and locate the fusebox on the bulkhead. 2. Pull off the plastic cover. 3. Identify the defective fuse. 4. Carefully lever the fuse from the contacts. Refitting 5. Reverse 1 to 4. 86.70.00 Triumph Toledo Manual. Part N o. 545168. 86.70.02...
Page 328 Speedometer—remove and r e f it ......88.30.01 88.30.06 Speedometer cable—complete—remove and refit 88.30.07 Speedometer cable—inner—remove and refit .. 88.25.14 Temperature indicator—remove and refit 88.25.20 Temperature transmitter—remove and refit 88.20.26 Voltage stabilizer—remove and refit 88-1 Triumph Toledo Manual. Part N o. 545168. Issue 1...
Page 329 INSTRUMENTS 30-06 30-07 30-01 Triumph Toledo Manual. Part N o. S4S168. Issue...
Page 330 Ignition warning light W and NY Bulb holder Wand WN Bulb holder Oil pressure warning light UW and B Bulb holder Main beam warning light R and B Bulb holder Instrument illumination 00.01 Triumph Toledo Manual. Part No. 545168. Issue 1...
Page 331 4. Remove the screw to release the voltage stabilizer. Refitting 5. Reverse 1 to 4. Connect the Lucar connectors as follows: Green wire to terminal B. Light green wire to terminal I. * « t '•Tr • 20.26 Triumph Toledo Manual. Part N o. 545168. Issue...
Page 332 2. Locate the transmitter on the water pump body. 3. Disconnect the Lucar connector. 4. Unscrew the transmitter from the water pump. Refitting 5. Reverse 1 to 4. If available, fit a new sealing washer. 88.25.14 Triumph Toledo Manual. Part No. 545168. Issue 1 88.25.20...
Page 333 INSTRUMENTS FUEL INDICATOR —Remove and refit 88.25.26 Removing 1. Isolate the battery. 2. Prise off the trim board—four clips. 76.67.01, operation 1. 3. Remove one inboard knurled nut, spring washer and short clamp bracket. 4. Slacken one outboard knurled nut. It is not neces sary to remove this second nut.
Page 334 6. Manoeuvre the speedometer cable downwards through the grommet aperture apd detach it from the vehicle. continued 88.30.01 Issue 1 Triumph Toledo Manual. Part N o. 545168. 88.30.06 Sheet 1...
Page 335 Ensure that the catch engages in the annular groove. 10. Insert the speedometer into the fascia panel. 11. Fit the two clamp brackets, spring washers and knurled nuts. 12. Connect the battery. 88.30.06 Sheet 2 Triumph Toledo Manual. Part No. 545168. Issue 1 88.30.07...
Page 336 S 314 All Service Tools mentioned in this Manual must be obtained direct from the manufacturers: Messrs. V. L. Churchill & Co. Ltd. P.O. Box No. 3 London Road Daventry, Northants 99-1 Triumph Toledo Manual. Part N o. 545168. Issue 2...
Page 338 SERVICE TOOLS 99.00.02 Triumph Toledo Manual. Part No. 545168. Issue 2...
Page 339 SERVICE TOOLS S 4221 A-5 S 4221 A-17 S 6118-1 99.00.03 Triumph Toledo Manual. Part No. 545168. Issue 1...

British Leyland Triumph Toledo Repair Manual

Synchromesh Gearbox N Synchromesh Gearbox Operations

Electrical Electrical Operations

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Chapters

Summary of Contents for British Leyland Triumph Toledo

Page 54: Triumph Toledo Manual. Part No. S4S168. Issue

Page 55: Triumph Toledo Manual. Part N O. 545168. Issue

Page 64: Triumph Toledo Manual. Part N O. 545168. Issue

Page 69: Sheet

Page 70: Sheet

Page 73: Triumph Toledo Manual. Part No

Page 108: Cooling System

Page 124: Table Of Contents

Page 140: Constant Pinion-Overhaul

Page 141: Speedometer Drive Gear-Remove And Refit

Page 295: Functional Check

Page 297: Remove And Refit

Page 306: Ignition Coil And Ballast Resistor

Page 307: Ignition Distributor

Page 308: Ignition Timing-Adjust

Page 309: Lubrication

Page 312: Headlamp-Beam Aiming

Page 314: Plate Illumination Lamp-Remove And Refit

Page 315: Starter Solenoid-Remove And Refit

Page 316: Starter Motor

Page 317: Inertia Drive-Remove And Refit

Page 318: Overhaul

British Leyland Triumph Toledo Repair Manual

Synchromesh Gearbox N Synchromesh Gearbox Operations

Electrical Electrical Operations

Quick Links

Chapters

Related Manuals for British Leyland Triumph Toledo

Summary of Contents for British Leyland Triumph Toledo

Table of Contents