Baum BAUMCUT 31.5 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Baum Manuals
  4. Cutter
  5. BAUMCUT 31.5
  6. Operating instructions manual

Baum BAUMCUT 31.5 Operating Instructions Manual

High-speed cutter
Hide thumbs
Table of Contents

Advertisement

Quick Links

BAUM USA
Original Operating Instructions
High-Speed Cutter
BAUMCUT 31.5
D
7 8 9
x
i
4 5 6
1 2 3
C 0
PROGRAMMABLE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BAUMCUT 31.5 and is the answer not in the manual?

Questions and answers

Summary of Contents for Baum BAUMCUT 31.5

  • Page 1 Original Operating Instructions High-Speed Cutter BAUMCUT 31.5 7 8 9 4 5 6 1 2 3 PROGRAMMABLE BAUM USA...

  • Page 2: Table Of Contents

    Safety Relevant Machine Elements .............. K1 - 7 Automatic Backgauge Adjustment through Numerical Keyboard ....K5A - 9 Accident prevention warning labels at BAUM cutters........K1 - 8 Deletion of a Wrong Input ................. K5A - 10 Safety Relevant Machine Elements .............. K1 - 8 Moving Backgauge to a Nominal Position (Positioning) ......

  • Page 3: Index

    Index Select Language/Measuring Unit ............... K5B - 3 Knife Compensation ................. K5B - 4 Resting Time for Knife at BDC ..............K5B - 5 Maintenance Cut Counter ................K5B - 6 Preset Functions ..................K5B - 7 Continuing: Preset Functions ..............K5B - 8 Adjustment of Display Contrast ..............

  • Page 4: Control Panel / Operating Elements

    Control Panel / Operating Elements PROGRAMMABLE Clear input field Machine Parameter Subtraction Automatic ON Decimal point Enter Automatic OFF Auxiliary Program Functions Insert; subsequent insertion of Program Data Additional Functions Cursor (4 keys: right, left, up, down; data Center key: Additional cursor motion;...

  • Page 5: Explanation Of Pictographs On The Display

    Explanation of Pictographs on the Display Pre clamping time Key Cursor Home Clear/Exit Clamping force grade Numerical keyboard Spare cursor Feed mark Hand wheel/electr. hand wheel Main drive unit not ready Programmable ejector Sensor key forward Press pedal External special functions Sensor key reverse Order Program functions...

  • Page 6: Chapter Survey

    Chapter Survey Chapter Survey Page 1.0 Technical Data/Machine Layout/Transport and Installation of Machine/ Safety Relevant Machine Elements ................K1 - 1 2.0 Safety..........................K2 - 1 3.0 Start Up ........................... K3 - 1 4.0 Manual Operation ......................K4 - 1 5.0 Automatic Operation ....................

  • Page 7: Introduction

    The section on “Safety” in the operating instructions! • The operating instructions are not meant as an instruction for repair. Such work should be carried out by BAUM service, exclusively. • Use only original BAUM spare parts; indicate type and machine number in your requests.
  • Page 8 E - 8...

  • Page 9: Technical Data/Machine Layout/Transport And Installation

    Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements K1 - 1...

  • Page 10: Machine Layout

    1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Machine Layout Front side (operating side) 7 8 9 4 5 6 1 2 3 PROGRAMMABLE Main switch Control panel with display Electronic hand wheel / fine adjustment of cut size Cut buttons Clamping pressure adjustment Clamp and knife bar with knife...

  • Page 11: Plan

    1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Plan Dimensions in mm! K1 - 3...

  • Page 12: Transport And Installation Of The Machine

    • Even concrete flooring, concrete property class min. (N/mm²) according to eurocode 2: C20/25 or according to DIN1045: B 25. The BAUM Service Technician must also take care that no unauthorized • Observe carrying capacity! persons work at the machine, its packing or the installation equipment.

  • Page 13: Power Supply

    1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Power Supply The machine is to be connected by an authorized electrician, only! Connect machine according to diagram! Front side (Operating side) • When the system is operated with residual current breaker, use a residu- al current breaker ( >...

  • Page 14: Type Plate

    1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Type Plates Type plate Type plate The machine designation including • manufacturer‘s address Adolf Mohr • model Maschinenfabrik 65719 Hofheim/Ts • machine number Germany • date of fabrication Model Serial No.

  • Page 15: Safety Relevant Machine Elements

    1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements Safety Relevant Machine Elements Main switch Front side (operating side) 7 8 9 4 5 6 1 2 3 Light barrier (20 - channel) PROGRAMMABLE Capacity to recognize object: 25 mm Min.

  • Page 16: Accident Prevention Warning Labels At Baum Cutters

    1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Safety Relevant Machine Elements Accident prevention warning labels at BAUM cutters. Placement of the warning labels Placement of the warning label Label 1 (1x): Label 2 (1x): Label 3 (2x):...

  • Page 17: Safety Signs

    Safety Signs Safety Signs / Warning Signs In order to ensure maximum safety the machine / system is provided with safety signs. Safety signs are either standardized safety signs warning of risks or danger, or warning signs alerting the operating or service staff of - any forbidden actions at the machine / system, and/or - informing about any load limits, such as the max.

  • Page 18: Technical Data

    1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements Technical Data Permissible Environmental and Operating Conditions Residual Risk In spite of the safety measures provided by construction there remains a residu- Operate the machine in closed areas, exclusively! al risk when operating the machine.

  • Page 19: Technical Data

    1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Technical Data Cutting width 80 cm / 31,5" Attention! The wire cross section of the main power supply according to the countrys Clamp opening 10 cm / 3,93" regulations.
  • Page 20 K1 - 12...

  • Page 21: Safety

    Safety Any person on the user´s premises concerned with the operation, maintenance and repair of the machi- ne, resp., is expected to have read and comprehen- ded the section on "Safety" K2 - 1...
  • Page 22 Foreword to the operating instructions Fundamental safety instructions Operating the machine within the limits of its designated use also involves the instructions set out in the operating manual These operating instructions are designed to familiarize the Warning and symbols and complying with the inspection and maintenance directi- user with the machine/plant and its designated use.
  • Page 23 Observe all safety instructions and warnings attached to the regard to observing traffic regulations - giving the operator Never switch off or remove suction and ventilation devices machine/plant. the authority to refuse instructions by third parties that are when the machine is in operation. contrary to safety.
  • Page 24 Warning of special dangers The electrical equipment of machines/plants is to be inspec- Check all lines, hoses and screwed connections regularly ted and checked at regular intervals. Defects such as loose for leaks and obvious damage. Repair damage immediately. Any procedure impairing the safety at the machine must be connections or scorched cables must be rectified immedia- Splashed oil may cause injury and fire.

  • Page 25: Start Up

    Start Up Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety-related machine elements are in pro- per service condition and complete. K3 - 1...

  • Page 26: Switching Machine On

    3.0 Start Up Switching Machine ON Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in proper service condition and complete. 7 8 9 4 5 6 1 2 3 PROGRAMMABLE Turn main switch (2) from "0"...

  • Page 27: Measurement Display And Measurement System

    3.0 Start Up Measurement Display and Measurement System After switching on, the "Program Data Display"* appears on the screen. Program Data Display It shows among other things... on the upper screen (A): ACTUAL POSITION on the lower screen (Nominal position input field, B): NOMINAL POSITION INPUT The actual position (A) shows the real backgauge position in mm, cm, inches or sun = 1/10 shaku (Japan).
  • Page 28 K3 - 4...

  • Page 29: Manual Operation

    Manual Operation K4 - 1...

  • Page 30: Cutting Line Indicator, Mechanical With Clamp

    4.0 Manual Operation Setting of Measurements (Backgauge Movement) by Hand Press electronical hand wheel and hold it in this position; turn hand wheel to the left = forward movement of the backgauge to the right = reverse movement of the backgauge PROGRAMMABLE The backgauge speed gets faster by turning the electronical hand wheel to the left/right .

  • Page 31: Clamp Pressure Adjustment

    4.0 Manual Operation Clamping and Cutting Starting the cut: Push both cut buttons (4) simultaneously. 7 8 9 4 5 6 1 2 3 PROGRAMMABLE (Hold buttons until knife is on upstroke)! Interrupting the cut: Release one or both cut buttons (clamp and knife stop immediately and move back to initial position).

  • Page 32: Light Barrier

    4.0 Manual Operation Light Barrier The lightbarrier (17) forms a curtain of invisible beams in front of the knife. Any obstacle in the beams will stop clamping and cutting. In that case the clamp can still be lowered with the pedal (indication of cutting line).

  • Page 33: Continuation: Light Barrier

    4.0 Manual Operation Continuation: Light Barrier Meaning of LEDs in display unit Display unit in the left-hand part of the light barrier (receiver side): Meaning _________________________________________________________________ Protect. area „unobstructed“, light reception excellent Protect. area „unobstructed“, light reception good Protect. area „unobstructed“, light reception just sufficient Protect.

  • Page 34: Air Table

    4.0 Manual Operation Clamping with False Clamp Plate The clamp plate avoids clamping marks on sensitive stock. Attaching false clamp plate: Push plate against clamp from underneath until you hear guide pins (6.1)snap. Removing of false clamp plate: Lower clamp with pedal approx. 2" above table and fix it in this position. Press two screw drivers simultaneously into the drillings (6.2) in the clamp.

  • Page 35: Automatic Operation

    Automatic Operation K5A - 1...

  • Page 36: Introduction

    Introduction Functions of the menu keys* A position (cut size) entered via numerical keyboard can be stored permanently. Key "Main menu (Function Survey)" Any number of cut sizes necessary for the processing of a pile of material can be input and stored.

  • Page 37: Basic Displays

    5.0 Automatic Operation Basic Displays Program Data: Main Menu (Function Survey): Program Information: Program Directory: Basic Display: Program Data Press key < display shows program data display:(appears automatically after start-up*) Explanation of Program-Data-display: Program head (menu pictograph, program number (P: 1A) with memory segment (S: 0) designation A ) Data section (3 step number visible on one page Input section...

  • Page 38: Contin.: Basic Display: Program Data

    5.0 Automatic Operation Contin.: Basic Display: Program Data Conc. 1 Program Head shows: Conc. 5 Display of Additional functions Program number of indicated program with memory segment Display of the pictograph/s representing the Additional function/s e.g. 1A = program 1, memory segment A and program protec- tion (asterisk) Conc.

  • Page 39: Basic Display: Program Information

    5.0 Automatic Operation Basic Display: Program Information Press key Program Information display: The Program Information display shows information about the currently selected program. These pieces of information can be complemented by entering an order number or order name in clear text. The alpha input is performed via a keybord displayed on the screen.

  • Page 40: Basic Display: Program Directory

    5.0 Automatic Operation Basic Display: Program Directory Press key Basic display "Program Directory" The program-survey shows all stored programs of the selected memory with the following data: (screen top): e.g.: - A - = memory "A" e.g.: 1/ = program number e.g.: 1/1575 = order number/order name PROGRAM NUMBER...

  • Page 41: Basic Display: Main Menu (Function Survey)

    5.0 Automatic Operation Basic Display: Main Menu (Function Survey) Press menu key Basic display "Main Menu" (Function Survey): Menu "Language/Select measuring unit" Menu "Knife": The Main Menu (Function Survey) contains a selection menu of various machine Knife compensation functions. Resting time for knife at BDC Maintenance cut counter It provides the user with the possibility to select functions which „accompany“...

  • Page 42: Cursor Movement In Basic Display

    5.0 Automatic Operation Cursor Movement in Basic Display Cursor = indicator Cursor keys The basic displays contain two kinds of cursor : Cursor "step" ( in program data section) Cursor "input" (flashes in input section) Cursor movement: Meaning: Cursor "step": Cursor "input": PROGRAMMABLE Operation...

  • Page 43: Automatic Backgauge Adjustment Through Numerical Keyboard

    5.0 Automatic Operation Automatic Backgauge Adjustment through Numerical Keyboard Conditions: Automatic OFF Program data display: A Measurement input with metric system (cm) Example: Size Key input 30,735 Positioning, press 2 x shortly _________________________________________________________________ B Measurement input in inches Same way of input as for metric system however value in inches entered as a fraction: Example:...

  • Page 44: Deletion Of A Wrong Input

    5.0 Automatic Operation Deletion of a Wrong Input Press < input section is deleted > Moving Backgauge to a Nominal Position (Positioning) Enter nominal position Press twice shortly < backgauge moves to nom. pos. forward or backward > Deletion of a wrong input Press Input Error: Value of Nom.

  • Page 45: Selection Of A Free Program/Display Of The Next Free Program

    5.0 Automatic Operation Selection of a Free Program/Display of the Next Free Program Possible in all 4 basic monitor displays! Display (example): Press key "Program Selection" < Selection menu appears; Assignment display in the right-hand section of the image: display of free programs of selected memory segment A in % >...

  • Page 46: Selecting A Program

    5.0 Automatic Operation Selecting a Program Possible in all 4 basic monitor displays! Example: Two calling modes: According to program number According to order number/order name According to Program number: Press key "Program selection" < menu appears > Select "program number" with key Enter desired program number Press key <...

  • Page 47: Continuing: Selecting A Program

    5.0 Automatic Operation Continuing: Selecting a Program Select a character using the cursor keys (with the equal key Numerical keyboard can jump over five characters in a line), then press cursor key "Home" < character is inserted into input section > Press key (multiply) 7 8 9...

  • Page 48: Storage Of Measurements

    5.0 Automatic Operation Storage of Measurements Only in Program data display! Select free program Enter desired size with numerical keyboard (e.g. size 23,5 cm) Press key "Enter" < beep sounds; nominal position is on step 1 in program data section >: Note: Display can show up to 3 steps (lines).

  • Page 49: Setting Up A Cutting Program, Example 1

    5.0 Automatic Operation Setting Up a Cutting Program, Example 1 Two side trim on size DIN A3 untrimmed size 31 x 43 cm Cut sizes to be stored on program no. 3A Cut size: 30,5 cm Cut size: 42,5 cm Key input: Call program 3A 2.

  • Page 50: Setting Up A Cutting Program, Example 2

    5.0 Automatic Operation Setting Up a Cutting Program, Example 2 Four edge trim with following cuts; starting size DIN A3 untrimmed 31 x 43 cm; 1. 30,5 cm finish size DIN A4 (21 x 29,7 cm) 4. 42,0 cm Cut sizes: 1.

  • Page 51: Correction Of An Input Error

    5.0 Automatic Operation Correction of an Input Error Correcting before storing (prior to pressing of key "Enter" ; nom.pos. is shown in input section Press key < nom. pos. in input section disappears > Enter correct size/comment Press key "Enter" Correcting after storing (Nom.

  • Page 52: Automatic On/Off

    5.0 Automatic Operation Automatic ON/OFF Funtion: Automatic backgauge advance to the next step number after cutting process Automatic ON: Press key < after cut: automatic backgauge advance to next cut size; display reads: AUTOMATIC Automatic OFF: Press key PROG PROGRAMMABL Attention! When Automatic is switched on the following operations are not possible: •...

  • Page 53: Running A Cutting Program

    5.0 Automatic Operation Running a Cutting Program Example: Setting a cutting program, example 1 Call program 2A < display shows program data of program 2A > Switch on Automat forward: press key Operation mode: AUTOMATIC Press key 2 x shortly < backgauge moves to 1. cut size > Align stock Make cut After cut:...

  • Page 54: Storing Of Program Informations

    5.0 Automatic Operation Storing of Program Informations Press key "Program Information" The Program Information display shows information about the currently selected program. These pieces of information can be complemented by entering an order number or order name in clear text. The alpha input is performed via a keybord displayed on the screen.

  • Page 55: Deletion Of A Step Number

    5.0 Automatic Operation Deletion of a Step Number Select program < program data display appears > Select step (with cursor) Press key "Delete" Press key < size (step) is deleted. note:all following steps move down by one number > K5A - 21...

  • Page 56: Deletion Of One/Several Program(S)

    5.0 Automatic Operation Deletion of One/Several Program(s) Possible variations: Deleting in Program Data Display and Program Information Display Deleting in Program Directory Display Deleting in Program Data Display and Program Information Display Attention! In the Program Directory display only the current shown program can be deleted.

  • Page 57: Deletion Of Complete Memory

    5.0 Automatic Operation Deletion of Complete Memory Select Program Directory: press key < menu appears > Press key "Program Selection" < menu appears > Press key "Delete program(s)" Press keys Press key "Enter" < complete memory is deleted > PROG PROGRAMMABLE K5A - 23...

  • Page 58: Inserting Of Measurements Into A Program

    5.0 Automatic Operation Inserting of Measurements into a Program Select program < program data display appears > Example: Select step that will receive new measurement (cursor) Press key "Insert" < step is left open for entry > Enter measurement (e.g. 30.500) Press key "Enter"...

  • Page 59: Calculator Functions

    5.0 Automatic Operation Calculator Functions Conditions: Automatic OFF The digital and calculator keys enable 4 basic arithmetic operations. They can be used to calculate cut sizes. The calculation and the solution are always displayed in the input section. Note: Pressing of keys "+", "-", "x" and ":" will always result in the display of the last digital input of the previous calculation.

  • Page 60: Negative Sign

    5.0 Automatic Operation Negative Sign Negative result of a calculation < minus (" - ") sign appears before number in input section > If this result is a cutting size the negative sign needs to be deleted Press key < minus sign disappears > Using Backgauge Position of Calculations If you have set the backgauge to a cut size on a printed sheet and you want to use this for further calculations:...

  • Page 61: Machine Functions And Additional Functions (Menu Keys)

    5.0 Automatic Operation Machine Functions and Additional Functions (Menu Keys) Machine Functions Operating panel with menu keys: Machine functions are basic functions of the machine. They can be changed for the program sequence. The machine functions can be selected by pressing one of the following push- buttons: Additional Functions •...

  • Page 62: Machine Function: Main Menu (Function Survey)

    5.0 Automatic Operation Machine Function: Main Menu (Function Survey) Key "Main Menu" Menu " Language/Select measuring unit" Menu "Knife": Key "Main Menu" includes the following functions*: Knife compensation Resting time for knife at BDC Maintenance cut counter Select language Menu Service: Select measuring unit access with code number Knife compensation...

  • Page 63: Service

    You can move to the next pages with the help of the Cursor keys. To store your entries: press key "Enter". The additional functions of the "Service menu" are only accessible to BAUM service or its agencies. Access only after entering a code number. K5B - 3...

  • Page 64: Knife Compensation

    5.0 Automatic Operation Knife Compensation Calibration to compensate for knifes of different thickness Select menu "Knife" with key Select function: Select "Knife compensation": Enter correction with keys ; store with Knife change - see chapter "6.0 Knife Change" K5B - 4...

  • Page 65: Resting Time For Knife At Bdc

    5.0 Automatic Operation Resting Time for Knife at BDC Adjustment of the time knife remains in its bottom dead center (BDC). Adjust time: Select menu "Knife" with key Select "Resting time for knife at BDC" with key Enter desired grade (1 - 9) by numerical keyboard Abortion of menu press key K5B - 5...

  • Page 66: Maintenance Cut Counter

    5.0 Automatic Operation Maintenance Cut Counter Operation: Shows maintenance intervals. Has been set to 100.000 cuts by manufacturer. Counter starts at "0" or other preset amount and counts upward. After reaching 100.000, at every start-up, the operation display will read OBSERVE MAINTENANCE SCHEDULE Select maintenance cut counter Set counter:...

  • Page 67: Preset Functions

    5.0 Automatic Operation Preset Functions Selection of "Main Menu (Function survey)": Correction of Current Position Basic measurement = distance between backgauge rake and knife This menu allows the inspection and correction of the basic position (actual position) of the machine. If the basic measurement indicated corresponds to the actual backgauge position: Select "Current Position OK“...

  • Page 68: Continuing: Preset Functions

    5.0 Automatic Operation Continuing: Preset Functions Select function: Scan Reference Positionj In the case of a machine malfunction the reference point can be newly scanned with this function. Procedure: Select"Scan reference position" < display change > Confirm "Clear table surface" <...

  • Page 69: Adjustment Of Display Contrast

    5.0 Automatic Operation Adjustment of Display Contrast In this menu image the display contrast can be adjusted in four steps. Procedure: Enter step number of desired contrast (1-4) via keyboard. End of input with key K5B - 9...

  • Page 70: Block Programming

    5.0 Automatic Operation Block Programming Selection of Block Programming with key Block Programming = automatic programming Blcok Programming is fitted with graphic operator prompting for the automatic generation of a cutting program for printed and unprinted sheets. The required cutting sizes and remarks are automatically stored in a free pro- gram.
  • Page 71 5.0 Automatic Operation Block Programming Setting up a Block Programming Example: Variation 1, selection: Angular cut Selectcutting mode "Angular cut" Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table.

  • Page 72: Function "Help"Explanation Of Pictographs And Description Of Functions

    5.0 Automatic Operation Block Programming Confirm the sheet orientation or turn sheet orientation (observe paper grain) Menu: 1 Sheet orient. OK 2 Turn sheet e.g.: "Sheet orient. OK" Enter Edge trim Enter "Edge trim width X", confirm with key Enter "Edge trim width Y", confirm with key Finish entry with key "Enter"...

  • Page 73: Four Trim Cut

    5.0 Automatic Operation Block Programming Example: Variation 1, selection: Four trim cut Select "Four trim cut" Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table.

  • Page 74: Four Trim Cut With Labels

    5.0 Automatic Operation Block Programming Example: Variation 3, selection : 3 Four trim cut with labels Select "Four trim cut with labels" Menu: 1 Orig. sheet size 2 Sheet size tables 3 Lay guide lft / ri With this menu it is able to enter the original sheet size manually or to select a sheet size from a sheet size table.
  • Page 75 5.0 Automatic Operation Block Programming Enter Edge trim Enter "Edge trim width X", confirm with key Enter "Edge trim width Y", confirm with key Menu 1 Final size entry 2 Sheet size tables e.g.: "Enter final size" Enter "Final size X", confirm with key Enter "Final size Y", confirm with key e.g.: "Sheet size tables"...
  • Page 76 5.0 Automatic Operation Block Programming Example: Concerning variant 3, selection: 2 four-side trim with labels and trim cuts Select "four-side trim with labels and trim cuts" Selection menu: 1 initial sheet size 2 Table of sizes 3 Lay guide lft / ri In this menu, a selection can be made between: - the manual input of the initial sheet size and label size - the selection of an initial sheet size and label size from a table of sizes...
  • Page 77 5.0 Automatic Operation Block Programming Enter outside trim Enter outside trim "X" confirm with button Enter outside trim "Y" confirm with button Selection menu: 1 Input of final size 2 Format tables Example: "Input of final size": Enter final sheet size "X" confirm with button Enter final sheet size "Y"...
  • Page 78 5.0 Automatic Operation Block Programming Enter label sequence "X" confirm with button Enter label sequence "Y" confirm with button Explanation: X: 1 / 1 = 1 Label + 1 trimout in X-direction Y: 2 / 1 = 2 Labels + 1 trimout in Y-direction Selection menu: 1 Finish input 2 Select cutting sequence...

  • Page 79: Menu Key: Additional Functions

    5.0 Automatic Operation Menu Key: Additional Functions Key "Additional Functions" Jogging mark Air supply: air table OFF Key "Additional Functions" includes the following operations*: Jogging mark Air supply: air table ON Air supply: air table OFF Ejector OFF Help * Technical alterations reserved! The running of cutting programs can be further automated by using Additional Functions.The Additional Function can be selected on the operating panel under menu key "Additional Functions"...

  • Page 80: Storage Of Additional Functions With Cut Size

    5.0 Automatic Operation Storage of Additional Functions with Cut Size Enter cut size Press key < additional function menu is opened > Enter number of desired Additional Function Press key < for identifying the stored Additional Function the symbol is displayed behind the step number >...

  • Page 81: List Of Additional Functions

    5.0 Automatic Operation List of Additional Functions Additional function: Operation: Knife block: Jogging mark A stored jogging mark for exact line up against backgauge and side guides will block the cut at this position. When pressing the cut buttons a beep sounds and operation mode shows "Jogging mark"...
  • Page 82 K5C - 4...

  • Page 83: Menu Key: Auxiliary Functions

    5.0 Automatic Operation Menu Key: Auxiliary Functions Key "Auxiliary Functions" Cut and record Key "Auxiliary Functions" includes the following functions*: Sheet size tables Cut and record Sheet size tables Graphics OFF Subtraction repetition unit Help * Technical alterations reserved! Graphics OFF Help Subtraction (in Program...

  • Page 84: Cut And Record

    5.0 Automatic Operation Cut and Record Select free program Press key "Auxiliary Functions" Select "Cut and record" Make cut < actual size is stored upon every cut > After program generation: Switch function off by selecting it again (when program is changed or "Automatic On"...

  • Page 85: Subtraction Repetition Unit

    5.0 Automatic Operation Subtraction Repetition Unit Fast and easy programming of a sequence of equal cut sizes. Procedure: Move backgauge to desired initial position Select "Auxiliary Functions" with key Select "Subtraction Repetition Unit" Enter label size (e.g.: 2 cm) activated function Make cut After each cut backgauge moves forward 2cm until backgauge reaches the front limit position.
  • Page 86 K5D - 4...

  • Page 87: Menu Key: Machine Parameters

    5.0 Automatic Operation Menu Key: Machine Parameters Key "Machine Parameters" Key "Machine Parameters" includes the following functions*: Prepressure time Resting time for knife at BDC (bottom dead center) * Technical alterations reserved! K5E - 1...

  • Page 88: Prepressure Time

    5.0 Automatic Operation Prepressure Time With spongy or soft stock it is recommended to increase the clamping time before the actual cut. The adjusted pre-pressing time is the period between start of clamping and initiation of cut. For this purpose, 9 pre-clamping grades are available. Make selection: Select prepressing time: <...

  • Page 89: Knife Change

    Knife Change Knife change may only be carried out by especially authorized employees! K6 - 1...
  • Page 90 6.0 Knife Change Knife change The knife change should only be carried out by specially trained personnel Tools required: 1 Knife wrench 1 Knife guard 7 8 9 2 Knife holders 4 5 6 1 2 3 PROGRAMMABLE Removing the knife Select display "Main menu"...
  • Page 91 6.0 Knife Change Knife Change Mounting the knife Replace cutting stick or turn same over (see page K6 - 5) Loosen safety screw (k). Turn adjusting cam (e) to the "0 - position" by means of the knifewrench Screw knife handles (c1) into the black bordered bolt holes (f) of the new knife Take knife out of the knife box Remove knife handles (c1) and mount knife guard (c)
  • Page 92 6.0 Knife Change Knife Change Knife adjustment 7 8 9 4 5 6 1 2 3 PROGRAMMABLE Bring turning knob (i), located beneath the front table, to position "Knife change". Press both cut buttons and keep them pressed until knife bar stops auto- matically at the lower position.

  • Page 93: Changing Of Cutting Stick

    6.0 Knife Change Changing of cutting stick The BAUM sinus cutting stick is made of high resistance plastic material. Due to the unusual wavy design a tight fitting in the table grove is assured without the need for glue or screw.
  • Page 94 K6 - 6...

  • Page 95: Malfunctions/Breakdowns

    Malfunctions/Breakdowns K7 - 1...

  • Page 96: Electrical Malfunctions/Breakdowns

    7.0 Malfunctions/Breakdowns Electrical Malfunctions/Breakdowns Electrical malfunctions of the machine will appear in the status display in plain text and with an error number. The operator is warned by a beep sound. In that case, the operator has to decide whether it is an •...

  • Page 97: Start - Up Breakdown: Scan Reference Point/Auxiliary Mode

    7.0 Malfunctions/Breakdowns Start - Up Breakdown: Scan Reference Point/Auxiliary Mode Malfunction: After machine has been started, display shows after turning off the machine: "SCAN REFERENCE POINT" Cause: Machine was shut off during backgauge movement Remedy: Scan reference point Select "(1) Reference position scan" <...

  • Page 98: Mechanical Breakdown: Rupture Of A Knife Bar / Clamp Recuperating Spring

    7.0 Malfunctions/Breakdowns Mechanical Breakdown: Rupture of a Knife Bar / Clamp Recuperating Spring Breakdown: Knife bar stops beneath the upper dead centre Example for protecting the machine in the case of a rupture of a knife bar / clamp recuperating spring: Cause: Rupture of a knife bar recuperating spring Remedy:...

  • Page 99: Maintenance

    Maintenance Prior to any maintenance work, cut off machine and disconnect power supply. Caution! All the cables marked with the symbol are still alive (mains voltage) even if the main switch is shut off. K8 - 1...

  • Page 100: Basic Information About Servicing And Maintenance Work

    Basic information about servicing and maintenance work • Always turn off the machine and disconnect the power supply before • In the event of defective safety equipment, e.g. safety light barriers, undertaking any maintenance work. protective covers, etc., the machine/system must be taken out of operation and repaired immediately.
  • Page 101 AGIP Oso 46 BP Energol HLP-HM 46 We recommend to have oil changed and unit checked by CASTROL Hyspin SP 46 BAUM and/or authorized personnel. DEA Astron HLP 46 ESSO Nuto H 46 Attention when bleeding hot oil - danger of burning!
  • Page 102 CLEANING OF DISPLAY Turn off machine Use glass cleaner and soft lint-free rag. MAINTENANCE INTERVALS Maintenance should only be carried out by BAUM Service exclusively! 5 hrs. per day equal: Please call for maintenance or service ahead of due date! 6.000 = 5 years (hydraulics/batteries for data storage) The address of the representation can be read from the plate on the machine.
  • Page 103 For these documents we reserve all legal rights. They are not to be copied or made known to others, without express agreement, regardless of what form they might take. Violations will entail liability for damages. K8 - 5...
  • Page 104 Service:______________________________________________ _____________________________________________________ Mr./Mrs.: _____________________________________________ BAUM USA 1660 Campbell Road • Sidney, Ohio 45365 Phone 937/492-128 or 800/543-6107 Fax 937/492-7280 Printed in USA © 2000 BAUM USA Technical alterations reserved 11/76/PD/76N1101 (V 1.2.0)

Table of Contents

Save PDF