Euronda Eurosafe 60 Instruction Manual
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Euronda Eurosafe 60 Instruction Manual

Washer disinfector
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Eurosafe 60

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  • Page 1 Instructions manual Eurosafe 60...
  • Page 2 Instructions manual Operating manual WASHER DISINFECTOR EUROSAFE 60 0051...
  • Page 3 EURONDA S.p.A. Distributor: Via dell'Artigianato 7 Montecchio Precalcino (VI) Italy tel. +39 0445 329811 fax +39 0445 865246 info@euronda.com www.euronda.com Manufacturer: STEELCO S.p.A. Via Balegante, 27 31039 Riese Pio X (TV) ITALIA REV.0.02_COD.500201_A4 PAG. 2...

  • Page 4: Table Of Contents

    CONTENTS GENERAL RULES ............................6 ........................6 IMITS OF MANUFACTURER S LIABILITY ....................6 ANUAL VALIDITY CONTENTS AND CONSERVATION ................................ 7 EGULATIONS SAFETY INFORMATION ..........................8 ..........................8 NTENDED USE IMPROPER USE ........................ 9 MPORTANT WARNINGS AND SUGGESTIONS ........................... 9 AFETY RECOMMENDATIONS ..................
  • Page 5 7.2.4 ............................. 34 RYING PHASE MACHINE STATUS ..........................35 .................................. 35 ................................35 YCLE ................................. 35 HUTDOWN SPECIAL FEATURES ..........................35 ..............................35 OWER FAILURE .............................. 35 ESET PROCEDURE WORK PROCEDURES .........................36 10.1 ..............................36 NTRODUCTION 10.2 ..........................36 NSTRUCTIONS TO PERSONNEL 10.3 ..........................
  • Page 6 Thank you for purchasing this appliance. The installation, maintenance and operating instructions given in the following pages have been prepared to ensure the long life and good performance of the appliance. Following the instructions carefully. The appliance was designed and constructed using the latest technological innovations available. Please take good care of it.

  • Page 7: General Rules

    1. GENERAL RULES 1.1 Limits of manufacturer's liability The manufacturer shall not be held liable for failures or problems which arise due to tampering and/or incorrect applications and/or improper use of the machine. The purchaser must comply with all instructions set forth in the user's manual, and he must in particular: •...

  • Page 8: Regulations

    1.3 Regulations The purpose of the warnings is to safeguard the user in compliance with following Regulations and “Technical Product Standards”: EUROPE: • 93/42/EEC and s.m.i. (Medical Devices Directive); • 2006/95/EC (Low Voltage Directive); • 2014/30/EU (EMC - Electromagnetic compatibility directive); •...

  • Page 9: Safety Information

    2. SAFETY INFORMATION Compliance with safety standards allow the operator to work productively and calmly, without the danger of harming himself or others. Before starting work, the worker must be completely familiar with the functions and proper operation of the machine. He must know the precise function of all command and control devices of the machine.

  • Page 10: Important Warnings And Suggestions

    2.2 Important warnings and suggestions For proper use of the machine, and in order to safeguard employed staff, carefully comply with the following general and specific standards. THE OPERATOR MUST: • Carefully adhere to the provisions and instructions provided by the employer, managers and supervisors for individual and group safety.

  • Page 11: Recommendations To Ensure High Quality Performance

    2.4 Recommendations ensure high quality performance • The user must oversee the machine during the cycle. • The injection tube for washing water must always be connected with the appropriated basket. • When the machine is running do not interrupt the cycle since this jeopardises disinfection. •...

  • Page 12: Inlet Water Quality

    2.4.1 Inlet water quality The quality of the water used in all stages of cleaning is important for good results. The water used in each stage must be compatible with: • The material of which the washer disinfector is made. •...

  • Page 13: Residual Risks

    2.5 Residual risks The appliance includes a series of fixed guards to prevent access to hazardous internal parts or zones. It is however considered that the WASHER DISINFECTOR includes some residual risks. Hereunder for each phase or significant work intervention are useful measures to be taken: PHASE BASKET LOADING Contusions and cuts to the upper limbs, due to accidental contact with due to falling or...

  • Page 14: Safety Signal Used

    2.6 Safety signal used To inform personnel operating on the machines of obligations of behaviour and residual risks, adequate safety signals (as set forth by 92/58 EEC) are applied to the machine and near the work place. GENERIC SAFETY SIGNALS: In particular, labels with signals of obligation, prohibition and danger contained in this manual and pertinent to this machine and most commonly used are: Electrical risk...

  • Page 15: Training

    2.7 Training Instructions for use of the machine will be provided by the INSTALLATION TECHNICIAN during the start-up phase to MACHINE OPERATORS and MAINTENANCE TECHNICIANS for their areas of responsibility, who will be thus instructed and trained. It will be the duty of the EMPLOYER to check that the degree of staff training is suitable for assigned duties. 2.7.1 Staff qualification Depending on the difficulty of certain installation operations, and of the operation and maintenance of the system, professional profiles are identified as follows:...

  • Page 16: Indication Of Sound Level

    2.8 Indication of sound level The value shown refers to the measurement obtained on a machine of the same type as that covered herein and measured with an instrument at a height of 1.5 m at a distance of 1 m from the machine. AVERAGE SOUND PRESSURE LEVEL: <...

  • Page 17: Installation (For The Installer Only)

    3. INSTALLATION (FOR THE INSTALLER ONLY) 3.1 Activity prior to installation PREPARATION OF INSTALLATION SITE: Arrangements for connections to the electrical and plumbing systems must be provided by the client prior to machine installation. Connections must be compliant with current directives in the country of installation and they must comply with the instructions contained in the documentation (provided on request) prior to machine installation.

  • Page 18: Maximum Floor Load

    3.2.2 Maximum floor load For the installation of the machine, the floor must be able to sustain a minimum load of: 175 daN/m 3.2.3 Positioning of the machine In normal conditions, the minimum dimensions are suggested for the use of the machine in a single installation or with the coil nearby.

  • Page 19: Water Connection (For The Installer Only)

    3.3 Water connection (for the installer only) To perform proper installation, account of following regulations: • The machine has been connected to the water distribution network following the in force rules; • Use only the tubes supplied with the machine; •...

  • Page 20: Electrical Connection

    3.4 Electrical connection Connection of the machine to the electrical mains must be made by qualified, skilled personnel. Power supply cable: It is compulsory for the retailer - installer to adapt the insulation class of the power supply cable to suit the working environment in compliance with Current Technical Regulations.

  • Page 21: Fuse

    3.5 Fuse The fuses are used to protect the electrical circuits of machine from possible failure as overload or short circuits. If fuse takes action the downstream connections and their function are no longer available. The fuses must respect the characteristics (size, dimensions and tripping characteristic) indicated in the wiring diagram.

  • Page 22: Chemical Products Connections

    3.6 Chemical products connections The dosing system of chemical products is composed of: • Dosing pump for chemical products. • Presence sensor chemical product. • The system can be equipped with meter quantity of dispensed product. Further dosing pumps and accessories can be ordered as optional. Each pump is combined with a corresponding type of chemical, according with the references on the table below.

  • Page 23: Warning

    3.6.4 Warning • For the maximum amount of product which can be used for washing cycle, follow the instructions for the product you are using. • The quantity of supplied can be adjusted by following the directions given in chapter 12 – Chemical calibration. •...

  • Page 24: Water Softener

    ATTENTION • Drain must be done following International rules. • The manufacturer cannot be held responsible if an inaccurate use of machine causes pollution. • If the discharge pipe is clogged take great care when processing the water and avoid contact with hands, eyes, etc.

  • Page 25: Drying Air Filtration (Optional)

    3.9 Drying air filtration (Optional) The machines are standard equipped with an air filter of class 5 following rules EN 779. The filter’s replacement is suggested after 100 working hours. The machine can be equipped also with a further absolute filter “HEPA H14” fallowing rules EN 1822. The filter’s replacement is suggested after 300 working hours.

  • Page 26: Checks Prior To Start-Up

    4. CHECKS PRIOR TO START-UP 4.1 Introduction The preliminary adjustments and controls are performed by a skilled technician, who has been specifically trained for this purpose. 4.2 Checks of safety systems Indicative list of adjustments and checks of safety systems and devices to be carried out: •...

  • Page 27: Using The Machine (For The User)

    5. USING THE MACHINE (FOR THE USER) 5.1 Checks Check the quantity of chemical additives present and top-up if necessary as described below: • Obtain appropriate individual protection gear (gloves for protection from chemical substances, breathing protection masks, goggles etc.) and the new detergent container. •...

  • Page 28: Switching On

    5.3 Switching on Turn on the machine following the procedure: • Push the ON-OFF button on the control panel of machine. • The control panel starts automatically. • Check that there are no alarm message. In negative case remove it. 5.4 Preparation WARNING: Prior to placing instruments in the washer disinfector, remove materials like composite,...
  • Page 29 WARNING • Do never emptying any solid waste into the machine (excrement, toilet paper etc.). This will block the outlet system with pump and destroy the machine. • The treatment cycle has to be activated only if the basket is present into the machine or if it is used a basket equipped with an injection system.

  • Page 30: Control Panel And Symbols Used

    6. CONTROL PANEL AND SYMBOLS USED The control panel with liquid crystal display is illustrated in the diagram. This panel makes the machine easy to use as it indicates the stage of the cycle in progress, the maximum temperature reached during disinfection and fault messages. 6.1 Control panel (loading side) PIC.
  • Page 31 Initially, while the machine is in the stand-by status, it displays the type of program selected, the temperatures, date and time. By pressing one of the programme switch (P1, P2 or P3), the display shows the program selected at the top and at the bottom in red: "press start"...

  • Page 32: Keys

    PIC. 5 At the end of the cycle, a special window appears as shown in Pic.5. PIC. 6 In case of stop of the cycle, a window appears with a message that warns of the disinfection lack (Pic.6). 6.1.1 Keys BUTTON DESCRIPTION START...
  • Page 33 DISPLAY START STOP ON / OFF REV.0.02_COD.500201_A4 PAG. 32...

  • Page 34: Washing Programmes

    7. WASHING PROGRAMMES The machine has three main washing programs in according to the necessity: RAPID PROGRAMME Suitable for lightly soiled items. STANDARD PROGRAMME Suitable for moderately soiled items. INTENSIVE PROGRAMME Suitable for heavily soiled items. The machine has several washing programmes. To enable programmes, follow the procedure: Enter the menu: Program selection →...

  • Page 35: Phase Parameters

    7.2 Phase parameters 7.2.1 Drain phase • Cold water time for rinsing (sec) • Functioning time of tank pump (sec.) • Drain cooling choice (yes/no) 7.2.2 Prewashing phase • Water type 1 • Water type 2 • Water total litres •...

  • Page 36: Machine Status

    8. MACHINE STATUS When there is a voltage drop in the line and the tension is restored, the machine memorises the status that was present at the time of the voltage drop. When the tension is restored the machine normally returns to "wait" mode. 8.1 Wait The machine is ready to start a cycle.

  • Page 37: Work Procedures

    10. WORK PROCEDURES 10.1 Introduction The machine was construct only for washing and thermal disinfection of orthodontic instruments, trays and objects normally used in orthodontic studios, hospital wards, assisted living centres, and so forth. It is therefore subject to constant contact with aggressive detergents and with contaminated instruments. For this reason it is necessary to provide some useful instructions for the operators who will be using it.

  • Page 38: Menu

    11. MENU 11.1 Menu plan To enter the menu keep the PRG key pressed for 5 seconds. • Press P1 and P2 programme switch to scroll through the menu: • Press START to confirm selection, press STOP to exit the menu and return to Wait or Shutdown mode.

  • Page 39: Main Menu

    MAIN MENU BASIC SELECT PROGRAM SHOW Show the list of basic PROGRAMS cycles that are not COPY changeable, but that can be show or copy SHOW LIST OF PROGRAM PARAMETERS PHASES Allow copy COPY PHASE single phase PASSWORD PROGRAM MODIFY CUSTOMER SELECTION PROGRAMS...
  • Page 40 MAIN MENU PASSWORD - PARAMETERS SETTING PASSWORD - CLOCK - FLOWMETERS PASSWORD - OPERATOR - PASSWORD PASSWORD PASSWORD 1. SYSTEM 2. DETAILS 3. TECHNICIANS 4. PROBES 5. TRANSUCTORS 6. TIME 7. DIFFERENT 8. EQUIVALENCE 1. SET HOUR 2. SET MINUTES 3.
  • Page 41 MAIN MENU PRINTING RUNNING PRINTING HISTORICAL PRINT ERASE PASSWORD DELETE Allow to delete HISTORICAL historical archive - HISTORICAL SAVING - PARAMETERS - PROGRAMS - MAINTENANCE SAVING - OPERATOR Save the data set SAVING control panel SAVING Press START button MAINTENANCE REGISTER UTILITY MAINTENANCE...

  • Page 42: Parameters Settings

    11.2 Parameters settings To select parameters please follows this special procedure. To set parameters, a password will be requested, which is inserted using P1 and P2 buttons. If an incorrect password is entered the menu is closed immediately. By pressing P1 and P2 buttons it is possible to scroll through parameters.
  • Page 43 Sw version 7.04 CATEGORY DESCRIPTION Enable warning for full historical cycle: (0= no warning, 1= warning without cycle start block, CYCLE 2= warning and block the cycle start). The warning will be reset if the historical cycle will be printed or on USB Maximum mistakes number on password input into KEYBOARD the protected menu (0: function disabled)
  • Page 44 Sw version 7.04 CATEGORY DESCRIPTION PT1000 Drying probe presence YES_NO EQUIPMENT Enable power reduction YES_NO Absence of demineralised water (1: load cold water WATER YES_NO in its place) Number of automatic cycle repetition for washing CYCLE test (0: none) PROBE PT 1000 PT1000 Offset calibration chamber probe1 at a 0°C -9,9...
  • Page 45 Sw version 7.04 CATEGORY DESCRIPTION DRYER Ventilator switch-off delay (post-ventilation) BOILER Boiler loading delay after full level activation Door1 block opening delay ON after stop block DOORS activation Door1 block closing delay ON after stop block DOORS activation Door2 block opening delay ON after stop block DOORS activation Door2 block closing delay ON after stop block...

  • Page 46: Details Of The Electronic Card

    Sw version 7.04 CATEGORY DESCRIPTION Temperature difference respect the set-point ,for de- CHAMBER activating the chamber heating when set-point is P7.34 over 90°C Temperature difference respect the set-point ,for re- activating the chamber heating when set-point is P7.33 CHAMBER over 90°C ÉQUIVALENCE Chemical product...

  • Page 47: Starting Up And Display Of Devices

    11.6 Starting up and display of devices It is possible to display the state of the devices. Enter the menu: UTILITY → → → → MAINTENANCE → → → → Insert 3 level password → → → → INPUT STATE. Push P1 and P2 buttons to scroll the list of input and push START button to enter.

  • Page 48: Password Management

    11.7 Password management The programmation access and the menu are protected by three password levels: • level: operator password – allow the access to the programs selection, historical and USB menu access (view and printing, not historical deletion). • level: technician password – allow the access to all menu but with limited modification possibility. •...

  • Page 49: Chemicals Calibration

    12. CHEMICALS CALIBRATION Chemical product have different viscosities, so it is recommended to calibrate the dosing system every time you change the type of chemical. Depending on machine configuration and set parameter (P8.13 ÷ P8.17), the chemical dosing can be done by time or impulses (in this case ONLY if it present the flowmeter, ordered as OPTIONAL).

  • Page 50: Check

    150 ml Chemical product Calculate the value of calibration as the ratio between the time measured by the stopwatch and the amount of chemical product dosed in the cylinder (Ex. 45 sec / 100 ml = 0.45). Insert the previously calculated value in the relative parameter relative of the doser on the section “EQUIVALENCE”. 12.1.2 Check After the calibration it is necessary to control the calibration efficacy by the check procedure: •...

  • Page 51: Impulsed Dosing

    12.2 Impulsed dosing In order to set the flowmeters it is necessary to control that the chemical products dosing system is completely filled. 12.2.1 Calibration Enter the menu: SETTINGS → → → → FLOWMETERS → → → → Insert 2 level password →...

  • Page 52: Check

    12.2.2 Check After the calibration it is necessary to control the calibration efficacy by the CHECK procedure. Enter the menu: SETTINGS → → → → FLOWMETERS → → → → Insert 2 level password → → → → CHECK Select the chemical flowmeter to check and press START to begin the calibration verification. Once finished the dosing, the level of product in the ml-graduated cylinder should be the same of that one shown in the display.

  • Page 53: Clock

    13. CLOCK • The card has a real-time clock. • Time readings are also used when recording historical data. 14. HISTORICAL DATA During the working cycle, the machine memorizes on a card all the working data of the wash cycles that have been performed.

  • Page 54: Alarms And Events List

    15. ALARMS and EVENTS LIST 15.1 Logical description of alarm interventions During machine operation, the operator is aided by ALARMS or WARNING which make use of visual signals on the operator display panel to advise him of possible anomalies in progress and machine alarms which have intervened. Intervention of an ALARM during operation of the system is signalled to the operator by a message on the operator panel.
  • Page 55 It appears when: a) Tank temperature over value ref. P7.12. b) The temperature between the two probes has a difference higher than check temp. 1°C ref. P7.11. Tank heating element off. d) All the condition a,b,c) still exist form 30 s. No connection from master PCB to loading control panel PCB.

  • Page 56: Pc Interface

    WARNINGS LIST DISPLAY DESCRIPTION MESSAGE It is possible to start a cycle during a stand-by state. press start With a double door machine is necessary to open and close the door one time after the end of a cycle. The chemical product associated to dosing pump 1 is used-up (if it is set as a warning by P3.06).

  • Page 57: Usb Port

    17. USB PORT On the control panel board there is an USB port that allows the machine programming and data saving. 17.1.1 Programming It is sufficient to insert the USB key on the port and switch OFF and switch ON the control panel board using the ON/OFF button.

  • Page 58: Data Saving During The Cycle

    17.1.3 Data saving during the cycle To save the data at the end of every washing program, insert the USB key on the dedicated port and follow the procedure: Set the parameters P1.04 at 3 and P1.05 to YES. Start the washing program. At the end of the cycle the machine creates the file with the samples of temperature and pressure probes with the information of every washing program phases.

  • Page 59: Operator Archive Management

    17.1.4 Operator archive management It is possible to save the archive operators present inside of machine memory into a file following the procedure: Insert the USB key into dedicated port. Enter menu: USB → → → → OPERATOR → → → → Insert 3 level password →...

  • Page 60: Maintenance

    18. MAINTENANCE 18.1 General recommendations on maintenance The machine was constructed only for washing and thermal disinfection of orthodontic instruments, trays and objects normally used in orthodontic studios, hospital wards, assisted living centres, and so forth. It is therefore subject to constant contact with aggressive detergents and with contaminated instruments. For this reason it is necessary to provide some useful instructions for the operators who will be performing maintenance on it.
  • Page 61 TABLE OF ROUTINE MAINTENANCE TASKS N.B.: Routine maintenance tasks must be performed at the intervals set forth in the table. It is however advisable to carry out single cleaning tasks anytime you feel they may be necessary. REV.0.02_COD.500201_A4 PAG. 60...
  • Page 62 In case the machine requires the replacement of one or more components, please refer to the manufacturer’s spare part list. It is advisable to carry out a general check-up and to clean the appliance regularly, particularly if the supply water is very hard. Particular attention should be paid to heating element and the probe of thermostats.
  • Page 63 • Clean the drain water filter basket. Remove residues deposited during various washing cycles. • Remove and clean any deposits and incrustations from the washing chamber drain. • Replace the clean filter on the washing chamber drain. • Put the cover for the drain water filter back in place. Lock it in position with the threaded pin. •...
  • Page 64 CLEANING OF WASHING ROTORS Worker: Ac Frequency of Intervention: every week METHOD OF INTERVENTION: clean the washing rotors as follows: • Open the washing chamber door and extract the basket. • Unscrew the fastening pin of the two rotors and extract them from the chamber. •...
  • Page 65 CLEANING AND CHECKING WASH CHAMBER INSTRUMENTATION Worker: Ac Frequency of Intervention: Once a week or when it is necessary METHOD OF INTERVENTION: Carry out an empty washing cycle with a basket present so as to carry out the disinfection process inside the washing chamber.

  • Page 66: Procedure For Special Maintenance Work

    18.4 Procedure for special maintenance work All special maintenance work is to be performed only by qualified, skilled personnel. A table is shown below which includes possible special maintenance work that may be required. If your machine should require special maintenance, please contact your retailer/distributor. 18.5 Table of special maintenance tasks See scheduled maintenance form table.
  • Page 67 CLEANING OF DRYING SYSTEM PRE-FILTER (IF PRESENT) Worker: Is Frequency of Intervention: 100 hours METHOD OF INTERVENTION: clean (or replace) the drying system filter as described below: • Remove the two screws from the drying system filter protective front panel and remove it from the machine. •...
  • Page 68 CLEANING OF DRYING HEPA FILTER (IF PRESENT) Worker: Is Frequency of Intervention: 300 hours METHOD OF INTERVENTION: clean (or replace) the drying system filter as described below: • Remove the two screws from the drying system filter protective front panel and remove it from the machine. •...
  • Page 69 REPLACEMENT THE MEMBRANE PIPE OF DISPENSING PUMP Worker: Is Frequency of Intervention: from 3 to 6 months METHOD OF INTERVENTION: replace the membrane pipe of dispensing pump for chemical products as described below: Remove the closure panel of the machine by removing the screws. Access the chemical product pump.
  • Page 70 Replace the membrane pipe into dispensing pump, Replace the protective mask of the rotor. manually operating the rotor. ATTENTION: the rotor of dispensing pump turns ONLY clockwise !!! CLEANING OF DISPENSING PUMP FOR CHEMICAL PRODUCTS Worker: Is Frequency of Intervention: from 3 to 6 months METHOD OF INTERVENTION: clean the pump for the dispensing of chemical products as described below: •...

  • Page 71: Problems - Causes - Solutions

    19. PROBLEMS – CAUSES – SOLUTIONS 19.1 Introduction This chapter includes possible problems which may occur during machine operation, along with their cause and solution. All components, if not identified by specific figures, are referred to by the attached assembly drawings. Should the inconveniences continue or take place frequently even after having carried out all the instructions stated in this chapter, please contact the Technical Support Centre of reference.
  • Page 72 MACHINE DOES NOT PERFORM DRYING PHASE: Air filter of drying system is dirty or clogged. Clean the filter by carrying out the routine maintenance set forth in chapter 18 (Form M5) of this manual. The fan of the drying system does not work. Check the electrical connections of the drying system.

  • Page 73: Decommissioning

    20. DECOMMISSIONING 20.1 Instructions for disassembly of the machine For demolition and subsequent disposal of your machine, proceed as follows: • Disconnect the machine from the electrical power and water supply, and from the drain. With the machine disconnected, check that the water circuit is not pressurized. •...
  • Page 74 Aquafilter CDS301 / CORAL / ONYX EURONDA S.p.A. Via dell'Artigianato, 7 - 36030 Montecchio Precalcino (VI) - ITALY Tel. +39 0445 329811 - Fax +39 0445 865246 - Internet: www.euronda.com - E-mail: info@euronda.com...

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