Verner JCV 360 Installation, Operating, Maintenance Maual
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Verner JCV 360 Installation, Operating, Maintenance Maual

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NB: Our HellCat engine has different design features !
e.g
,
cooling, mounting etc.
INSTALLATION, OPERATING, MAINTENANCE—JCV 360
JCV 360
JCV 360
JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com

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Summary of Contents for Verner JCV 360

  • Page 1 NB: Our HellCat engine has different design features ! cooling, mounting etc. INSTALLATION, OPERATING, MAINTENANCE—JCV 360 JCV 360 JCV 360 JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 2: Table Of Contents

    Shutting Down the Engine ………………………………………………………….….. Periodic maintenance ………………..…………………………………………………….. Major overhauls ………………………………...…………………………………………….. Guarantee ………………………………………………………………………………………….. Appendix ………………………………………………………………………………………….. Assembly of engine JCV 360 …………………………………………………………..Engine parts cataloque JCV 360 …………………………………………………... JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 3: Basic Technical Specifications

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 WARNING : THIS AIRCRAFT ENGINE DOES NOT COMPLY WITH FEDERAL SAFETY REGULATIONS FOR STANDARD AIRCRAFT. THIS IS FOR USE IN EXPERIMENTAL AND MICROLIGHT UNCERTIFIED AIRCRAFT ONLY IN CIRCUMSTANCES IN WHICH ENGINE FAILURE WILL NOT COMPROMISE SAFETY. READ OPERATOR‘S MANUAL BEFORE OPERATING THE ENGINE.

  • Page 4: First Start

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 NOTE: IT IS FORBIDDEN TO START THE ENGINE WITHOUT PROPELLER 2. First start Check before first start: Fill engine with recommended type of motor oil. Oil level has to be notable on top scale line of oil level dipstick...

  • Page 5: Operation

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 3. Operation The engine is run-in at the factory for 2 hours and requires no further ”breaking in” after installation. All relevant items were adjusted for optimum performance and the carburetor is set to operate satisfactorily between sea level and 2000 meters MSL (6,514 ft MSL) without requiring different jetting or further adjustment.

  • Page 6: Items Requiring Periodic Renewal

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Items requiring periodic renewal Some components require periodic renewal throughout the operational life of the engine and these items must be replaced at the intervals specified. Because of a number of operational variables, (atmospheric and weather conditions, frequency of operations, individual preferences, etc.) close and frequent inspection is mandatory to assure that they...
  • Page 7 INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Air filter The air filters should be cleaned in clean solvent periodically. The recommended interval for cleaning the filters in normal conditions is every 25 hours. If the aircraft is operated in exceptionally dusty conditions They should be cleaned more frequently. This is especially true if the aircraft is used for frequent ”touch-and-go”...
  • Page 8 INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Electronic network, battery: The engine is using two 12-V batteries that are connected to electronic network. Wiring diagram is on page 19. Recommended batery: 2 x 10 cell NiCad – sub C size cells. Start solenoid, rectifier and voltage regulator are built into the electronic unit.
  • Page 9 INSTALLATION, OPERATING, MAINTENANCE—JCV 360 IT IS FORBIDDEN TO START THE ENGINE WITHOUT PROPELLER TO PROTECT ENGINE OVERREVVING OR OVERHEATING, WHICH CAN CAUSE ENGINE DEFORMATION. Adjusting carburetors while engine is running: Set throttle in position, that engine is idling and let it warm up at least for 50°C (122F) - oil and water.

  • Page 10: Water Cooling System-First Fill Up And Working Principle

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Hi screw adjusting: NOTE: THE Hi ADJUSTMENT SCREW WORKS MUCH THE SAME AS THE MIXTURE CONTROL ON A CERTIFIED AIRCRAFT ENGINE THAT IS USED TO LEAN THE ENGINE FOR BEST FUEL CONSUMPTION AND POWER. IF AN EGT GAUGE IS PRESENT IT SHOULD SHOW MAXIMUM TEMPERATURE AT THE MAXIMUM RPM.

  • Page 11: Oil System-First Fill Up And Working Principle

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 The system must to be perfectly deaerated after filling of the engine and radiator with cooling liquid. See also illustration on page 22. The correct procedure is: Squeeze the hose-pipes until the air bubbles flow into the radiator or expansion tank.
  • Page 12 INSTALLATION, OPERATING, MAINTENANCE—JCV 360 WARNING WARNING WARNING: THIS IS A CRITICAL PROCEDURE The correct procedure for deaerating oil system is: 1. Unscrew 36S-07-02 screw from oil filter cover 2. Crank engine by electric starter for 10 seconds. Air from oil system will blow out by the hole in oil filter cover.

  • Page 13: Check Before First Start

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 7. Check before first start: Fill engine with recommended type of motor oil (JASO MA 20W-50). Oil level must be up to top scale line of oil level dipstick (see Oil system section). Ensure oil system is de- aerated.

  • Page 14: Shutting Down The Engine

    THAT THE ENGINE SPEED LIMIT DURING LAND ENGINE TESTING DOESN´T EXCEED 7900 RPM. IN CASE OF USING FIXED-PITCH PROPELLER CHOOSE ANOTHER TYPE. ACCEPTABLE PROPELLERS FOR ENGINE JCV 360 ARE UP TO 150 CM DIAMETER (63 INCH) JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 15: Periodic Maintenance

    VERNER-MOTOR in those countries where the manufacturer is represented by such an arrangement. In case the engine is impacted by a propeller strike or otherwise serious damage, it should be repaired by the manufacturer or authorized representative.

  • Page 16: Appendix

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 13. Appendix List of illustrations for the installation and maintenance instructions. Oil cooling system ………………………………………………………………..…….. Water cooling system ……………………………………………………………………… ……………………………………………………………………… Electrical systems Sparkplug exchange procedure …………………………………………………….. Carburetor adjusting illustration ……………………………………………...…….. Water cooling system—first fill up illustration …………………….……...

  • Page 17: Oil Cooling System

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Oil cooling system JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 18: Water Cooling System

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Water cooling system JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 19: Electrical Systems

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Electrical systems JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 20: Sparkplug Exchange Procedure

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Sparkplug exchange procedure CORRECT INCORRECT JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 21: Carburetor Adjusting Illustration

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Carburetor adjusting illustration IDLE SCREW HI SCREW LO SCREW JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...

  • Page 22: Water Cooling System-First Fill Up Illustration

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 Water cooling system—first fill up illustration 30° 30° JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk,...

  • Page 23: Regular Maintenance And Adjustment Schedule

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 MAINTENANCE SCHEDULE Regular maintenance for limited working life components - required operations Part Daily 25 hour 50 hour 100 hour 250 hour Note Spark plugs ¯ Clean Replace Clean Clean See notes in manual Drive belt...

  • Page 24: Assembly Of Engine Jcv 360

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 ASSEMBLY OF ENGINE JCV 360 JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 25 ASSEMBLY : CRANK SHAFT 36C-01-04 36M-01-01 36C-01-01 36C-01-03 36C-01-02 36C-01-05 36C-01-01 36C-01-02 36C-01-03 36C-01-04 36C-01-05 CRANK SHAFT CRANK SHAFT CRANK SHAFT CONNECTING FRONT SHAFT BACK SHAFT WHEEL 1 pc 1 pc 2 pcs 2 pcs 1 pc 36M-01-01 CRANK SHAFT CENTRE SECTION 1 pc JCV MOTOR s.r.o.
  • Page 26 ASSEMBLY : CRANK CASE 36M-02-02 36C-02-01 36C-02-04 36C-02-05 36S-02-06 36M-02-01 36S-02-06 36S-02-01 36S-02-03 36C-02-02 COMPLETE 36S-02-04 CRANK SHAFT 36C-02-03 36S-02-02 36S-02-05 36M-02-01 36M-02-02 36C-02-01 36C-02-02 36C-02-03 HALF CRANK CASE HALF CRANK CASE CENTRING PIN CENTRING PIN O-RING FRONT REAR Ø 10 x 13 Ø...
  • Page 27 ASSEMBLY : FRONT DISTRIBUTION ASSEMBLED CRANK CASE 36S-03-01 36C-03-01 36M-03-01 36M-03-03 36C-03-03 36S-03-02 36M-03-02 36M-03-04 36C-03-02 36M-03-01 36M-03-02 36M-03-03 36M-03-04 36C-03-01 GEAR GEAR RING SCREW BEARING M10 x 1—9 1 pc 1 pc 1 pc 1 pc 2 pcs 10 Nm 36C-03-02 36C-03-03 36S-03-01...
  • Page 28 ASSEMBLY : FRONT DISTRIBUTION 36M-02-03 36M-04-01 36C-04-02 36C-04-01 36S-04-01 36M-02-03 36M-04-01 36C-04-01 36C-04-02 36S-04-01 CRANK CASE BEARING BEARING SEALING RING SCREW IMBUS FRONT HOLDER 63/22C3 CR 30x42x7 V M5 x 10 1 pc 1 pc 1 pc 1 pc 3 pcs 10 Nm JCV MOTOR s.r.o.
  • Page 29 ASSEMBLY : FRONT DISTRIBUTION ASSEMBLED CRANK CASE 36S-05-03 36S-05-05 36C-13-02 36S-05-01 36S-05-04 36S-13-01 36C-05-01 36S-05-01 36M-02-03 36S-05-04 36S-05-03 36S-05-02 36S-05-05 36S-05-04 36M-02-03 36C-05-01 36C-11-02 36S-11-01 36S-05-01 CRANK CASE CENTERING PIN CHAIN GUIDE SPECIAL SCREW SCREW IMBUS FRONT Ø8 * 6,7 RAIL IMBUS M6 x 100...
  • Page 30 ASSEMBLY : ELECTRIC STARTER ASSEMBLED CRANK CASE 36C-06-01 36C-06-03 36S-06-02 36S-06-03 36S-05-04 36C-06-02 36S-06-01 36S-06-04 36S-06-05 36S-05-04 36C-06-01 36C-06-02 36C-06-03 36S-05-04 36S-06-01 ELECTRIC CENTERING RUBBER LOCK WASHER SCREW IMBUS STARTER RING GASKET Ø 22 x 2 M6 x 20 1 pc 1 pc 1 pc 3 pcs...
  • Page 31 ASSEMBLY : FILTERS 36S-05-02 36C-07-02 36S-02-03 36C-07-05 36C-0706 36C-07-06 ASSEMBLED CRANK CASE 36C-07-02 36C-07-03 36C-07-01 36S-07-01 36S-07-02 36S-05-04 36S-07-03 36C-07-01 36C-07-02 36C-07-03 36C-07-04 36C-07-05 OIL FILTER OIL FILTER FUEL OIL LEVEL COVER COVER SEAL FILTER PUMP DIPSTICK 1 pc Ø47 x 2,5 V 1 pc 1 pc 1 pc...
  • Page 32 ASSEMBLY : OIL PUMP 36S-07-01 36S-08-03 36C-08-04 36C-08-03 ASSEMBLED CRANK CASE 36S-08-01 36C-08-01 36C-08-02 36C-08-01 36C-08-02 36C-08-03 36C-08-04 36S-05-04 DISTRIBUTION CHAIN GUIDE OIL PUMP LOCK WASHER CHAIN RAIL PUMP CHAIN 1 pc 1 pc 1 pc 1 pc 2 pcs 36S-07-01 36S-08-01 SCREW...
  • Page 33 ASSEMBLY : PISTON 36C-09-01 36C-09-04 36C-09-06 CON ROD 36C-09-02 36C-09-02 36C-09-07 36C-09-05 36C-09-01 36C-09-02 36C-09-03 36C-09-04 36C-09-05 PISTON PISTON WIRE PISTON RING PISTON RING SNAP RING 1 pc 1 pc 2 pcs 1 pc 1 pc 36C-09-06 36C-09-07 PISTON RING PISTON RING III.
  • Page 34 ASSEMBLY : CYLINDER BOTH ENGINE SIDES (CYLINDER, CYLINDER SEAL, ETC.) ARE SIMILAR 36S-10-01 36C-10-01 ASSEMBLED CRANK CASE 36C-10-02 36C-10-01 36C-10-02 36S-10-01 CYLINDER CYLINDER CENTRING PIN SEAL Ø 12 x 13 1 pc 1 pc 2 pcs JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 35 ASSEMBLY : CYLINDER HEAD 36C-11-05 36C-11-06 36C-11-07 36C-11-08 CHAIN TENSIONER 36C-11-04 36C-11-03 ASSEMBLED CRANK CASE 36C-11-02 36C-11-01 36S-11-01 36S-11-02 36S-05-04 36S-06-04 36C-11-01 36C-11-02 36C-11-03 36C-11-04 36C-11-05 CYLINDER CHAIN GUIDE CYLINDER HEAD CENTRING BOLT HEAD RAIL SEAL PIN Ø 12 x 13 M18 x 1,5 1 pc 1 pc...
  • Page 36 ASSEMBLY : CYLINDER HEAD 36C-12-04 36C-12-06 36C-12-02 36C-12-07 36C-12-08 36C-12-01 36C-12-09 36C-12-10 8 x 36S-12-01 36C-12-05 36C-12-03 36C-12-06 36C-11-01 36C-12-07 36C-12-08 36C-12-09 36C-12-10 36C-11-01 36C-12-01 36C-12-02 36C-12-03 36C-12-04 CYLINDER CAMSHAFT INTAKE EXHAUST INTAKE HEAD HOLDER CAMSHAFT CAMSHAFT VALVE 1 pc 1 pc 1 pc 1 pc...
  • Page 37 ASSEMBLY : CYLINDER HEAD 36C-13-01 36S-13-02 36C-13-01 36S-13-02 36S-13-01 36C-13-01 36S-13-01 36S-13-02 CAMSHAFT SCREW FLAT WASHER FLAT WASHER GEAR M8 x 1 – 20 M8—SPECIAL M8—SPECIAL 2 pcs 2 pcs 2 pcs 2 pcs 28 Nm JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 38 ASSEMBLY : CYLINDER HEAD COVER 36C-14-04 36S-14-01 36C-14-02 36C-14-01 36C-14-03 36C-14-01 36C-14-02 36C-14-03 36C-14-04 36S-14-01 CYLINDER CYLINDER HEAD HEAD SPECIAL SCREW SCREW IMBUS HEAD COVER COVER SEAL COVER SEAL SEAL SPECIAL 1 pc 1 pc 1 pc 4 pcs 4 pcs 14 Nm JCV MOTOR s.r.o.
  • Page 39 ASSEMBLY : WATTER PUMP 36C-15-07 36M-15-01 36C-15-06 36C-15-05 36C-15-01 36C-15-04 36C-15-02 36C-15-03 36S-15-01 36S-15-02 36M-15-01 36C-15-01 36C-15-02 36C-15-03 36C-15-04 WATTER PUMP WATTER PUMP WATTER PUMP WATTER PUMP WATTER PUMP CAGE BODY PROPELLER DRIVE SHAFT DRIVE SHAFT SEAL 1 pc 1 pc 1 pc 1 pc 1 pc...
  • Page 40 ASSEMBLY : IGNITION SYSTEM 36S-05-03 36S-16-01 36C-16-02 36S-16-01 36C-16-04 36S-16-02 36C-16-05 36M-02-04 36C-16-01 36C-16-03 ASSEMBLED WATTER PUMP 36S-16-03 36M-02-04 36C-16-01 36C-16-02 36C-16-03 36C-16-04 CRANK CASE ALTERNATOR UNIT IGNITION HIGH VOLTAGE NEEDLE BEARING BACK STATOR COIL CABLE HK 2212 1 pc 1 pc 1 pc 2 pcs...
  • Page 41 ASSEMBLY : CRANKCASE BACK COVER 36S-15-01 36S-05-05 36S-17-01 36S-06-01 36S-06-04 36S-02-01 36S-06-05 36S-06-04 36S-06-04 36S-17-01 36S-02-01 36S-05-05 36S-06-01 36S-06-04 CENTRING PIN SCREW LOCK WASHER SCREW LOCK WASHER Ø 10 x 13 M6 x 25 M6 x 20 4 pcs 5 pcs 2 pcs 1 pc 2 pcs...
  • Page 42 ASSEMBLY : REDUCTION UNIT GEAR 36C-18-01 36M-18-02 36C-18-03 36M-18-01 36C-18-02 36M-18-03 36C-18-04 36M-18-01 36M-18-02 36M-18-03 36C-18-01 36C-18-02 REDUCTION GEAR REDUCTION UNIT PROPELLER SEGER SNAP RING BALL BEARING SHAFT UPPER GEAR CENTERING RING INNER Ø 47 6005 2RS 1 pc 1 pc 1 pc 1 pc 1 pc...
  • Page 43 ASSEMBLY : STARTER GEAR 36M-19-02 36M-19-01 36S-19-01 36M-19-03 36M-19-01 36M-19-02 36M-19-03 36S-19-01 STARTER REDUCTION UNIT STARTER GEAR SCREW GEAR LOWER GEAR SAFETY PIN Ø 5 x 14 M6 x 10 1 pc 1 pc 1 pc 3 pcs 12 Nm JCV MOTOR s.r.o.
  • Page 44 ASSEMBLY : REDUCTION UNIT ASSEMBLED REDUCTION UNIT GEAR 36M-20-01 36S-20-04 36S-20-01 36S-20-03 36S-20-02 ASSEMBLED STARTER GEAR ASSEMBLED CRANKCASE 36M-20-01 36S-20-01 36S-20-02 36S-20-03 36S-20-04 REDUCTION UNIT LOCK WASHER STARTER GEAR SCREW WORM SCREW BELT SAFETY PIN Ø 4 x 20 M5 x 10 M10 x 1 x 20 1 pc 1 pc...
  • Page 45 ASSEMBLY : INTAKE 36M-21-03 36M-21-02 36C-21-05 36C-21-05 36C-21-03 36C-21-03 36S-06-01 36S-21-01 36S-06-01 36C-21-06 36C-21-06 36C-21-04 36C-21-04 36M-21-01 36M-21-01 36C-21-02 36C-21-02 36C-21-01 36C-21-01 36M-21-01 36M-21-02 36M-21-03 36C-21-01 36C-21-02 INTAKE INTAKE INTAKE INTAKE MANIFOLD CLAMP MANIFOLD FILTER BODY FILTER FOAM MANIFOLD RUBBER Ø...
  • Page 46 ASSEMBLY : COOLANT THERMOSTAT 36C-22-01 36C-22-02 36S-02-06 36S-05-01 36C-02-05 36S-22-01 36S-06-01 36C-22-01 36C-22-02 36C-02-05 36S-02-06 36S-05-01 THERMOSTAT THERMOSTAT OIL TEMPERATURE ALUMINIUM SEAL CENTRING PIN UNIT COVER BODY SENSOR Ø 8 x 6,7 1 pc 1 pc 1 pc 1 pc 2 pcs 36S-06-01 36S-22-01...
  • Page 47 ASSEMBLY : OIL OUTLET 36M-23-04 36M-23-03 36S-23-02 36M-23-02 36S-23-01 36M-23-01 36M-23-01 36M-23-02 36M-23-03 36M-23-04 36S-23-01 OIL BUSHING OIL BUSHING OIL BUSHING OIL BUSHING COPPER SEAL SCREW SCREW BODY BODY M 16 1 pc 1 pc 1 pc 1 pc 2 pcs 36S-23-02 COPPER SEAL M 14...
  • Page 48 ASSEMBLY : OIL OUTLET ASSEMBLED CRANK CASE ASSEMBLED OIL OUTLET ASSEMBLED OIL OUTLET — — OIL TO OIL PUMP OIL FROM ENGINE CRANK CASE JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 49 ASSEMBLY : EXHAUST SYSTEM 36M-24-01 36M-24-05 36M-24-05 36M-24-05 36M-24-05 36M-24-02 36M-24-02 36M-24-03 36M-24-03 36S-24-01 36S-06-04 36M-24-04 36M-24-04 36M-24-01 36M-24-02 36M-24-03 36M-24-04 36M-24-05 EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST SILENCER MANIFOLD I MANIFOLD II SEAL SPRING 1 pc 2 pcs 2 pcs 2 pcs 8 pcs 36S-06-04...

  • Page 50: Engine Parts Cataloque Jcv 360

    INSTALLATION, OPERATING, MAINTENANCE—JCV 360 ENGINE PARTS CATALOGUE JCV 360 JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 51 INSTALLATION, OPERATING, MAINTENANCE—JCV 360 CONTENT ………………………………………………………………..…….. Parts group 36M Parts group 36C ……………………………………………………………………… Parts group 36S ……………………………………………………………………… JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 52 ENGINE PARTS CATALOGUE - 36M GROUP 36M-01-01 36M-02-01 36M-02-02 CRANK SHAFT CENTRE SECTION HALF CRANK CASE FRONT HALF CRANK CASE REAR 36M-02-03 36M-02-04 36M-03-01 CRANK CASE FRONT CRANK CASE BACK GEAR 36M-03-02 36M-03-03 36M-03-04 GEAR RING SCREW M10 x 1—9 36M-04-01 36M-15-01 36M-18-01...
  • Page 53 ENGINE PARTS CATALOGUE - 36M GROUP 36M-18-02 36M-18-03 36M-19-01 REDUCTION UNIT UPPER GEAR PROPELLER CENTERING RING STARTER GEAR 36M-19-02 36M-19-03 36M-20-01 REDUCTION UNIT LOWER GEAR STARTER GEAR SAFETY PIN REDUCTION UNIT BELT Ø 5 x 14 36M-21-01 36M-21-02 36M-21-03 INTAKE MANIFOLD INTAKE FILTER BODY INTAKE FILTER FOAM 36M-23-01...
  • Page 54 ENGINE PARTS CATALOGUE - 36M GROUP 36M-23-04 36M-24-01 36M-24-02 OIL BUSHING BODY EXHAUST SILENCER EXHAUST MANIFOLD I 36M-24-03 36M-24-04 36M-24-05 EXHAUST MANIFOLD II EXHAUST SEAL EXHAUST SPRING JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 55 ENGINE PARTS CATALOGUE - 36C GROUP 36C-01-01 36C-01-02 36C-01-03 CRANK SHAFT FRONT SHAFT CRANK SHAFT BACK SHAFT CRANK SHAFT PIN 36C-01-04 36C-01-05 36C-02-01 CRANK SHAFT PIN COG WHEEL CENTRING PIN Ø 10 x 13 36C-02-02 36C-02-03 36C-02-04 CENTRING PIN Ø 7 x 9,4 O-RING Ø...
  • Page 56 ENGINE PARTS CATALOGUE - 36C GROUP 36C-03-03 36C-04-01 36C-04-02 SPRING BEARING 63/22C3 SEALING RING CR 30x42x7 V 36C-05-01 36C-06-01 36C-06-02 CENTERING PIN Ø8 * 6,7 ELECTRIC STARTER CENTERING RING 36C-06-03 36C-07-01 36C-07-02 RUBBER GASKET Ø 22 x 2 OIL FILTER COVER OIL FILTER COVER SEAL 36C-07-03 36C-07-04...
  • Page 57 ENGINE PARTS CATALOGUE - 36C GROUP 36C-07-06 36C-08-01 36C-08-02 OIL LEVEL DIPSTICK SEAL DISTRIBUTION CHAIN CHAIN GUIDE RAIL 36C-08-03 36C-08-04 36C-09-01 OIL PUMP OIL PUMP CHAIN PISTON 36C-09-02 36C-09-03 36C-09-04 PISTON PIN WIRE SNAP RING PISTON RING I. 36C-09-05 36C-09-06 36C-09-07 PISTON RING II.
  • Page 58 ENGINE PARTS CATALOGUE - 36C GROUP 36C-10-01 36C-10-02 36C-11-01 CYLINDER CYLINDER SEAL CYLINDER HEAD 36C-11-02 36C-11-03 36C-11-04 CHAIN GUIDE RAIL CYLINDER HEAD SEAL CENTRING PIN Ø 12 x 13 36C-11-05 36C-11-06 36C-11-07 BOLT M18 x 1,5 FLAT WASHER M18 x 24 x 1 SPRING SMALL 36C-11-08 36C-12-01...
  • Page 59 ENGINE PARTS CATALOGUE - 36C GROUP 36C-12-03 36C-12-04 36C-12-05 EXHAUST CAMSHAFT INTAKE VALVE EXHAUST VALVE 36C-12-06 36C-12-07 36C-12-08 VALVE GUIDE SEAL VALVE SPRING VALVE SPRING SHIM 36C-12-09 36C-12-10 36C-13-01 VALVE SPRING KEY VALVE GUIDE BUSHING CAMSHAFT GEAR 36C-14-01 36C-14-02 36C-14-03 CYLINDER HEAD COVER CYLINDER HEAD COVER SEAL HEAD COVER SEAL...
  • Page 60 ENGINE PARTS CATALOGUE - 36C GROUP 36C-14-04 36C-15-01 36C-15-02 SPECIAL SCREW SEAL WATTER PUMP CAGE WATTER PUMP BODY 36C-15-03 36C-15-04 36C-15-05 WATTER PUMP PROPELLER WATTER PUMP DRIVE SHAFT WATTER PUMP DRIVE SHAFT SEAL 36C-15-06 36C-15-07 36C-15-08 WATTER PUMP DRIVE SHAFT SEAL WATTER PUMP DRIVE SHAFT SEAL BEARING 6000 36C-16-01...
  • Page 61 ENGINE PARTS CATALOGUE - 36C GROUP 36C-16-04 36C-16-05 36C-18-01 NEEDLE BEARING HK 2212 SEALING RING CR 22 x 32 x 7 V SEGER SNAP RING INNER Ø 47 36C-18-02 36C-18-03 36C-18-04 BALL BEARING 6005 2RS BALL BEARING 6004 2RS SEGER SNAP RING Ø 20 36C-21-01 36C-21-02 36C-21-03...
  • Page 62 ENGINE PARTS CATALOGUE - 36C GROUP 36C-22-02 THERMOSTAT COVER BODY JCV MOTOR s.r.o. , Vikýřovice 562, 788 13, Šumperk, Czech Republic—Europe, www.vernermotor.com, vernermotor@vernermotor.com...
  • Page 63 ENGINE PARTS CATALOGUE - 36S GROUP 36S-02-01 36S-02-02 36S-02-03 SCREW IMBUS M6 x 65 SCREW IMBUS M6 x 50 FLAT SHIM M6 36S-02-04 36S-02-05 36S-02-06 FLAT SHIM Ø10 x 1 SCREW WORM M6 x 10 ALUMINIUM SEAL M10 36S-03-01 36S-03-02 36S-04-01 FLAT SHIM M8 BALL Ø8...
  • Page 64 ENGINE PARTS CATALOGUE - 36S GROUP 36S-05-04 36S-05-05 36S-06-01 LOCK WASHER M6 LOCK WASHER M5 SCREW IMBUS M6 x 20 36S-06-02 36S-06-03 36S-06-04 SCREW IMBUS M8 x 35 FLAT SHIM M 8 LOCK WASHER M 8 36S-06-05 36S-07-01 36S-07-02 SCREW IMBUS M6 x 35 SCREW M6 x 25 SCREW M4 x 5 36S-07-03...
  • Page 65 ENGINE PARTS CATALOGUE - 36S GROUP 36S-11-01 36S-11-02 36S-12-01 SPECIAL BOLT M 8 x 165 BOLT M6 x 130 SCREW M6 x 40 36S-13-01 36S-13-02 36S-14-01 SCREW M8 x 1 – 20 FLAT WASHER M8—SPECIAL SCREW IMBUS SPECIAL 36S-15-01 36S-15-02 36S-16-01 SCREW M5 x 18 CENTRING PIN Ø...
  • Page 66 ENGINE PARTS CATALOGUE - 36S GROUP 36S-19-01 36S-20-01 36S-20-02 SCREW M6 x 10 LOCK WASHER M10 STARTER GEAR SAFETY PIN Ø 4 x 20 36S-20-03 36S-20-04 36S-21-01 SCREW WORM M5 x 10 SCREW M10 x 1 x 20 SCREW M 5 x 55 36S-22-01 36S-23-01 36S-23-02...

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