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Dannmar Equipment Max Jax Installation And Operation Manual

6,000 pound capacity portable two-post lift
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Installation and Operation
6,000 P
6,000 Pound Capacity
ound Capacity
P P ortable Two-Post Lift
ortable Two-Post Lift
Safety
Your new lift was designed and built with safety in mind; however, your overall safety
can be increased by proper training and thoughtful operation. DO NOT operate or repair
this machine without reading and understanding this manual and the important safety
instructions shown inside.
As the owner/operator of this equipment, it is your responsibility to forward this
manual to all operators of this equipment and to be sure that they fully understand and
comprehend it contents inside. Failure to operate this equipment as directed may result
in injury or death.
Shipping Damage Claims
When this equipment is shipped, title passes to the purchaser upon receipt from the
carrier. Consequently, claims for the material damaged in shipment must be made by the
purchaser against the transportation company at the time shipment is received.
1

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  • Page 1 Installation and Operation 6,000 P 6,000 Pound Capacity ound Capacity P P ortable Two-Post Lift ortable Two-Post Lift Safety Your new lift was designed and built with safety in mind; however, your overall safety can be increased by proper training and thoughtful operation. DO NOT operate or repair this machine without reading and understanding this manual and the important safety instructions shown inside.

  • Page 2: Warranty / Serial Number Information

    24-MONTH LIMITED WARRANTY 1. DURATION: From the date of purchase by the original purchaser. Any Dannmar MaxJax lift system: Two-Year warranty on the lift structure and other associated structural components; One-Year warranty on the power unit and hydraulic cylinders, and other assembly components such as valves, hoses, fittings etc.

  • Page 3: Definitions Of Hazard Levels

    IMPORTANT NOTICE OWNER’S RESPONSIBILITY To maintain the lift and user safety, the responsibility of Do not attempt to install this lift if you have never been the owner is to read and follow these instructions: trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting Follow all installation and operation instructions.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ............. . . 2 Definitions of Hazard Levels .

  • Page 5: Installer/Operator Agreement/ Protective Equipment

    I understand that I am responsible if my floor is of questionable slope and that I will be responsible for all Dannmar Equipment charges related to pouring a new level concrete slab if 646 Flinn Ave. Suite A required and any charges.

  • Page 6: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing materials. 2. Check the voltage, phase and proper amperage CAUTION! Be careful when cutting steel banding requirements for the motor shown on the motor plate. material as items may become loose and fall causing Wiring should be performed by a certified electrician personal harm or injury.

  • Page 7: Tools Required

    TOOLS REQUIRED Rotary Hammer Drill or Similar Hex-Key / Allen Wrench Set 5/8” Masonry Bit Large Crescent Wrench 7/8” Masonry Bit Hammer 4 Foot Level Chalk Line Open-End Wrench Set: SAE/Metric Medium Flat Screwdriver Socket And Ratchet Set: SAE/Metric Tape Measure: 25 Foot Minimum IMPORTANT NOTICE ! These instructions must be followed to insure proper installation and operation of your lift.

  • Page 8: Description Of Parts

    When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting devise. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.

  • Page 9: Step 3 / Mounting The Hydraulic Power Unit

    STEP 3 ( Mounting the Hydraulic Power Unit ) 4. Thread the Male Quick Disconnect Fittings onto the Fittings using Teflon tap on the pipe threads. (See Fig. 1. After installing the Cart Wheels, attach the Power Unit 3.4) and Rubber Power Unit Dampener Pad to the Power Unit Cart using the four 5/16”-18 x 3/4”...

  • Page 10: Step 4 / Installing The Hydraulic Cylinders

    4. Position the Cylinder Fittings through the access hole STEP 4 located on the backside of the column. (See Fig 4.4) ( Installing the Hydraulic Cylinders ) Fig 4.4 1. Install the Cylinder Fittings as shown using Teflon tap on the pipe threads.

  • Page 11: Step 5 / Site Layout - Floor Plan

    STEP 5 3. After the Post locations are properly marked, use a chalk or crayon to make an outline of the Columns on ( Site Layout ) the floor at each location using the Post Base Plates as a template. 1.

  • Page 12: Step 6 / Installation Of Power Drop Anchors

    STEP 6 6. Thread the 5/8” x 2” Hex Bolt into the Power Drop Anchor body until 5/8” of threads shows between the bot- ( Installation of Power Drop Anchors ) tom of Bolt Head and the top off the Power Drop Anchor. (See Fig.
  • Page 13 10. With the column firmly anchored, use the Base Plate as a guide, then drill pilot holes B, C, D & E approximately 2” deep using a rotary hammer drill and 5/8” concrete drill-bit. 11. Move the column out of the way. 12.

  • Page 14: Step 7 / Connecting Hydraulic Lines

    STEP 7 4.Connect the other end of the Hoses to the Upper Quick ( Connecting Hydraulic Lines ) Disconnect fittings on the Flow Divider. (See Fig. 7.4) 1. Thread the Male Quick Disconnect Fittings onto the rear cylinder fittings using Teflon tap on the pipe threads. (See Fig.

  • Page 15: Step 9 / Hydraulic Power Unit Set Up

    STEP 9 STEP 10 ( Hydraulic Power Unit Set Up ) ( Lift Start Up / Final Adjustments ) CAUTION! 1. Fill the Power Unit Reservoir with 7 quarts of DEXRON During the START-UP procedure, observe all TYPE III ATF. Make sure the funnel used to fill the Power operating components and check for proper installation Unit is clean.

  • Page 16: Optional Foot-Guard Installation

    6. Loosen the bolts on the Arm Restraints. Adjust the Arm Repeat the Bleeding Procedure. Restraints so the gears mesh fi rmly and smoothly. Tighten the Arm Restraint Bolts. Apply a small amount of grease to Press the LOWERING HANDLE inwards until the lift the gears.

  • Page 17: Step 12 / Lift Operation

    STEP 12 To Lower Lift; (Operation) 1. Before lowering vehicle, be sure all personnel are To Raise Lift; clear of the lift and surrounding area. Pay careful attention 1. Load vehicle onto the lift using Vehicle Lifting Guide to overhead clearances. Insure all tools and equipment to determine proper lifting points.
  • Page 18 TO RAISE LIFT ALWAYS follow the bleeding instructions outlined in the manual PRIOR to using your lift. Read Operating and Safety manuals before using lift. Always lift vehicle according to manufacturer’s recommended lifting points. Position vehicle between columns. Adjust swing arms so that vehicle is positioned with the center of gravity midway between pads.

  • Page 19: Safe Lift Operation

    SAFE LIFT OPERATION Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
  • Page 20 SAFE LIFT OPERATION DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 21: Step 13 / Lift Removal

    STEP 13 STEP 14 ( Lift Removal ) ( Re-Installation ) 1. Depress the lowering valve on the Power Unit. 1. Clear installation area of debris, tools and equipment. 2. Ensure that the lift is lowered all the way to the 2.

  • Page 22: Step 15 / Installation Of Motorcycle Adapters

    Remove steel plug from the lower Flow Control STEP 15 Valve port. Install the 3/8” x 3/8” Pipe Nipple and Quick ( Installation of Motorcycle Adapters ) Disconnect fitting into the lower port using Teflon Tape and tighten. (See Fig. 15.4 / 15.5) Lower the lift all the way to the ground.

  • Page 23: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 24 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor name tag.
  • Page 25 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 28 DANNMAR EQUIPMENT 646 Flinn Ave. Suite A Moorpark, CA. 93021 Tel: 1-877-432-6627 Fax: 1-805-530-1909 www.maxjaxusa.com www.dannmar.com...

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