sullar 30XH User Manual

Rotary screw air compressor es-8 series mobile application

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

USER MANUAL

OTARY

CREW

OMPRESSOR

ES-8 S

ERIES

OBILE

PPLICATION

PART NUMBER:

02250184-779 R00

KEEP FOR

FUTURE

WARRANTY NOTICE

REFERENCE

SULLAIR CORPORATION

Failure to follow the instructions

The information in this manual is current

and procedures in this manual or,

as of its publication date and applies to

misuse of this equipment will

compressor serial number :

VOID its warranty!

200903010000

and all subsequent serial numbers.

Table of Contents

Need help?

Do you have a question about the 30XH and is the answer not in the manual?

Questions and answers

Summary of Contents for sullar 30XH

Page 1 USER MANUAL OTARY CREW OMPRESSOR ES-8 S ERIES OBILE PPLICATION PART NUMBER: 02250184-779 R00 KEEP FOR FUTURE WARRANTY NOTICE REFERENCE SULLAIR CORPORATION © Failure to follow the instructions The information in this manual is current and procedures in this manual or, as of its publication date and applies to misuse of this equipment will compressor serial number :...
Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.
Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1—SAFETY GENERAL PERSONAL PROTECTIVE EQUIPMENT PRESSURE RELEASE FIRE AND EXPLOSION MOVING PARTS HOT SURFACES, SHARP EDGES AND SHARP CORNERS TOXIC AND IRRITATING SUBSTANCES ELECTRICAL SHOCK LIFTING 1.10 ENTRAPMENT SECTION 2—INSTALLATION LOCATION OF COMPRESSOR VENTILATION AND COOLING SERVICE AIR PIPING COUPLING ALIGNMENT CHECK FLUID LEVEL CHECK...
Page 4 TABLE OF CONTENTS SECTION 4—COMPRESSOR SYSTEMS INTRODUCTION DESCRIPTION OF COMPONENTS ENCAPSULATED COMPRESSOR SYSTEM, FUNCTIONAL DESCRIP- TION COMPRESSOR COOLING SYSTEM, FUNCTIONAL DESCRIPTION AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION CONTROL SYSTEM, FUNCTIONAL DESCRIPTION SECTION 5—WS CONTROLLER CONTROLLER LAYOUT CONTROLLER KEYPAD LCD DISPLAY LED LIGHTS SECTION 6—MAINTENANCE INTRODUCTION DAILY OPERATION...
Page 5: Section 1-Safety
Section 1 SAFETY the precautionary statements contained herein are NOTE applicable to most compressors and the concepts behind these statements are generally applicable to all compressors. PERSONAL PROTECTIVE EQUIPMENT A. Prior to installing or operating the compressor, OPERATOR IS REQUIRED TO READ owners, employers and users should become ENTIRE INSTRUCTION MANUAL.
Page 6: Fire And Explosion
SECTION 1 inside diameter to reduce pressure in case of accumulate on, under or around acoustical mate- hose failure. rial, or on any external surfaces of the air com- pressor. Wipe down using an aqueous industrial D. Flow-limiting valves are listed by pipe size and cleaner or steam clean as required.
Page 7: Hot Surfaces, Sharp Edges And Sharp Corners
SECTION 1 C. Wear snug-fitting clothing and confine long hair when working around this compressor, especially DANGER when exposed to hot or moving parts. D. Keep access doors, if any, closed except when making repairs or adjustments. E. Make sure all personnel are out of and/or clear of the compressor prior to attempting to start or operate it.
Page 8: Electrical Shock
SECTION 1 swallowed, induce vomiting by administering a tablespoon of salt, in each glass of clean, warm water until vomit is clear, then administer two DANGER teaspoons of baking soda in a glass of clean water. Have patient lay down and cover eyes to exclude light.
Page 9: 1.10 Entrapment
SECTION 1 Keep lift operator in constant attendance when- N. Make sure pallet-mounted compressors are ever compressor is suspended. firmly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them. J. Set compressor down only on a level surface NEVER attempt to forklift a compressor that is capable of safely supporting at least its weight not secured to its pallet, as uneven floors or sud-...
Page 10 NOTES...
Page 11: Location Of Compressor
ES-8 MOBILE APPLICATION MANUAL R00 Section 2 INSTALLATION LOCATION OF Figure 2-1. A shut-off valve should be installed to COMPRESSOR isolate the compressor from the service line. Also notice that the service line should be equipped with The ES-8 Series compressor package may be water legs and condensate drains throughout the placed on any level surface able to support its system.
Page 12: Coupling Alignment Check
ES-8 MOBILE APPLICATION MANUAL R00 SECTION 2 COUPLING ALIGNMENT OSHA, National Electrical Code, and/or any other CHECK applicable State, Federal and local electrical codes concerning isolation switches, fused disconnects, With the compressor unit directly flange-mounted to etc. Sullair provides a wiring diagram for use by the its drive, the coupling supplied with the compressor is installer.
Page 13: Table Of Specifications
Height Weight dBA (I) 60 HZ w/Encls./ w/o Encls. Model ACFM PSIG 30XH 1065 78/85 (I) Ratings for dBA at one meter. COMPRESSOR SPECIFICATIONS COMPRESSOR: Type: SIngle Stage Fluid Injected Screw Compressor Minimum Full Load Operating Pressure: 60 psig (4.2 bar)
Page 14: Lubrication Guide
ES-8 MOBILE APPLICATION MANUAL R00 SECTION 3 LUBRICATION GUIDE light-duty high-humidity service where condensed moisture emulsification For best value and longest uninterrupted service, the (mayonnaise) may occur, the fluid change interval ES-8 compressor is factory filled and tested with a must be reduced to 300 hours maximum.
Page 15: Section 4-Compressor Systems
ES-8 MOBILE APPLICATION MANUAL R00 Section 4 COMPRESSOR SYSTEMS INTRODUCTION Your new Sullair flood-lubricated rotary screw air compressor will provide you with improved reliability WARNING and greatly reduced maintenance. Compared with other types of compressors, the DO NOT remove caps, plugs and/or other com- Sullair rotary screw is unique in mechanical ponents when compressor is running or pres- reliability, with “no wear”...
Page 16: Compressor Cooling System, Functional Description
ES-8 MOBILE APPLICATION MANUAL R00 SECTION 4 Figure 4-1: Description of Components FLUID MANAGEMENT SYSTEM DRIVE MOTOR The Fluid Management System consists of a multi-- The Drive Motor consists of a squirrel cage induction chambered primary/secondary separator, the final motor which is connected to the integrated drive air/fluid separator element, cooler bypass and fluid gearing by a drive coupling.
Page 17: Control System, Functional Description
SECTION 4 ES-8 MOBILE APPLICATION MANUAL R00 Figure 4-2: Encapsulated Compressor System CONTROL SYSTEM, and the solenoid valve are closed, the inlet valve is FUNCTIONAL DESCRIPTION fully open and the compressor pumps at full rated capacity. The rising compressor air pressure is The purpose of the compressor control system is to isolated from the service line in this phase by the regulate the amount of air being compressed to...
Page 18 ES-8 MOBILE APPLICATION MANUAL R00 SECTION 4 100 psig (6.9 bar). The pressure regulator valve When the line pressure drops to the low setting(cut- gradually opens, directing air pressure to the inlet in pressure; usually 100 psig [6.9 bar] on low control valve, reducing air entering the compressor pressure [“L”] compressors and 125 psig [8.6 bar] on until it matches the amount of air being used.
Page 19: Controller Layout
ES-8 MOBILE APPLICATION MANUAL R00 Section 5 WS CONTROLLER CONTROLLER LAYOUT ® Figure 5-1: WS Controller 1. ON 6. Maintenance Indicator 2. OFF 7. Fault Indicator 3. LCD Display 8. Up Key 4. Power Indicator 9. Down Key 5. Run Mode Indicator 10.
Page 20: Lcd Display
ES-8 MOBILE APPLICATION MANUAL R00 SECTION 5 LCD DISPLAY The display's normal view shows the compressor package's discharge pressure, internal temperature, and the operating mode. The modes are MANUAL, OFF, AUTOMATIC, or FAULTED. Figure 5-5: Refer to Figure 5-6. Press the Down arrow " " to display additional information about the compressor.
Page 21: Led Lights
SECTION 5 ES-8 MOBILE APPLICATION MANUAL R00 LED LIGHTS The four LED lights indicate the general condition of the machine. The green Power indicator " " simply indicates that power is applied to the controller. It will blink very slowly if the WS Controller is set up to automatically Figure 5-8: restart after power failure.
Page 22 NOTES...
Page 23: Introduction
ES-8 MOBILE APPLICATION MANUAL R00 Section 6 MAINTENANCE INTRODUCTION Troubleshooting under Excessive Fluid Consumption for a probable cause and remedy. After a routine start has been made, a general check WARNING of the overall compressor should bemade to assure that the compressor is running properly. Before doing compressor maintenance, dis- MOTOR BEARING connect compressor from power source...
Page 24: Cooler Maintenance
ES-8 MOBILE APPLICATION MANUAL R00 SECTION 6 COOLER MAINTENANCE If cooler becomes restricted, use standard spray degreaser/cleaner and brush to clean cooler. Use air pressure to blow cooler clean. Care must be taken as not to damage cooler fins. WARNING Before doing compressor maintenance, dis- connect compressor from power source and lock out power source.
Page 25 SECTION 6 ES-8 MOBILE APPLICATION MANUAL R00 AIR FILTER MAINTENANCE 4. After the element has been installed, inspect and tighten (if necessary) all air inlet connec- Refer to Figure 6-2. Air filter (P/N 02250125-365) tions prior to resuming operation. maintenance should be performed every 6 months or SEPARATOR ELEMENT REPLACEMENT more frequent if conditions so require.
Page 26 ES-8 MOBILE APPLICATION MANUAL R00 SECTION 6 CONTROL SYSTEM ADJUSTMENT 5. Reinstall the cap. Hand tighten using a 100mm maximum length, 6mm diameter pin All components in the Control System are designed in the radially drilled hole. and manufactured to close tolerances to help DRIVE COUPLING INSTALLATION eliminate any need for adjustments.
Page 27 SECTION 6 ES-8 MOBILE APPLICATION MANUAL R00 INLET CONTROL VALVE Before doing compressor maintenance, disconnect compressor from power source and lock out power Refer to Figure 6-5. The inlet control valve normal source. Isolate compressor from line pressure by maintenance requires only the replacement of the o- closing recommended discharge shut-off valve and rings.
Page 28: Maintenance Record
NOTES MAINTENANCE RECORD Model No.: Serial No. Date Hourmeter Maintenance Performed Work Performed By Authorized By...
Page 29: Introduction
ES-8 MOBILE APPLICATION MANUAL R00 Section 7 TROUBLESHOOTING INTRODUCTION unnecessary damage to the compressor. Always remember to: The information contained in the Troubleshooting a. Check for loose wiring. chart is based upon both the actual applied situations and extensive testing at the factory. It contains b.
Page 30 ES-8 MOBILE APPLICATION MANUAL R00 SECTION 7 Table 7-1: Controller Troubleshooting Guide MESSAGE PROBABLE CAUSE REMEDY P1 HI Message Discharge Pressure Exceeded Shutdown Level Because: P1 MAX--3psi (0.2 Bar) Exceeded for Pre--Alarm P1 MAX Exceeded for Shutdown Unloading Device (i.e., Blowdown Check operation of unloading device.
Page 31: Procedure For Ordering Parts
PARTS LIST Section 9 PARTS MANUAL R00 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. When ordering parts always indicate the Serial Number of the compressor.
Page 32: Recommended Service Parts List
RECOMMENDED SERVICE PARTS LIST RECOMMENDED SERVICE PARTS LIST KEY NO. ORDER PART NO. DESCRIPTION NOTE KITS 02250050-602 repair kit for fluid filter 250026--982 02250050-604 repair kit for air/fluid separator 02250125-370 repair kit for air filter 02250125-365 02250061-961 repair kit for shaft seal 001932-005 tool kit, shaft seal 02250078-204...
Page 33 NOTES...
Page 34: Inlet Control, Seal/Drive Gear And Parts
INLET CONTROL, SEAL/DRIVE GEAR AND PARTS INLET CONTROL, SEAL/DRIVE GEAR AND PARTS...
Page 35 PARTS MANUAL R00 INLET CONTROL, SEAL/DRIVE GEAR AND PARTS PART NO. DESCRIPTION PART NO. DESCRIPTION 02250152-847 housing, drive 829308--020 capscrew, M8 x 20MM 865006--012 screw, flat hd M6 x 12MM 02250119-254 cover, inlet control 02250048--229 washer 826502-235 o--ring, viton 3" x 3/32" 02250047--162 seat, minimum pressure valve 826502--226...
Page 36: Motor, Coupling, Fan And Parts
MOTOR, COUPLING, FAN AND PARTS MOTOR, COUPLING, FAN AND PARTS...
Page 37 PARTS MANUAL R00 MOTOR, COUPLING, FAN AND PARTS PART NO. DESCRIPTION PART NO. DESCRIPTION 02250121-285 support, motor (30 HP) 02250047--083 insert, 6MM 829312--030 capscrew, M12 x 30MM 02250077-588 element 02250045--833 housing, adaptor motor (30 HP) 02250077-587 coupling, 38mm 829108-125 capscrew, hex GR8 1/2"--13 x 1 1/4" 02250055--600 guard, fan Pre--Heating required before assembly.
Page 38: Inlet Filter, Compressor Housing/Sump And Parts
INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS 02250170-953...
Page 39 PARTS MANUAL R00 INLET FILTER, COMPRESSOR HOUSING/SUMP AND PARTS PART NO. DESCRIPTION PART NO. DESCRIPTION 02250054-857 PLUG,1/2-14 NPT TO M20 THREAD 826502-235 O-RING, VITON 3 1/8 X 1/8” 02250054-858 BAIL,LIFTING E8E 829308-060 SCRW, SOC ISO 4762 M8 X 60MM 02250055-933 UNIT, COMPRESSOR ASSY 829316-060 SCRW, SOC ISO 4762 M16 X 60MM...
Page 40: Compressor Cooler System And Parts
COMPRESSOR COOLER SYSTEM AND PARTS COMPRESSOR COOLER SYSTEM AND PARTS...
Page 41 PARTS MANUAL R00 COMPRESSOR COOLER SYSTEM AND PARTS PART NO. DESCRIPTION 02250047-083 INSR, MM THRD BLIND 02250071-022 ADPT, STRT THRD 1-1/16-12M X 1-1/16 37DEG M 02250075-426 MBR, R.H. SHROUD CLR SUPPORT 02250075-427 MBR, L.H. SHROUD CLR SUPPORT 02250121-070 ANL,SUPT-COOLERS ES8 GE SPCL 02250121-071 CVR,ACS-COOLERS ES8-30 GE SPLC 02250149-237...
Page 42: Pneumatic Control System And Parts
PNEUMATIC CONTROL SYSTEM AND PARTS PNEUMATIC CONTROL SYSTEM AND PARTS...
Page 43 PARTS MANUAL R00 PNEUMATIC CONTROL SYSTEM AND PARTS PART NO. DESCRIPTION 02250049-634 VLV,BLWDN 1/4 NPT HI PRS 02250071-362 LOCKNUT, N4 CONDUIT SEALING 02250118-589 ORF, .125 .25 FNPT X .25 MNPT 02250155-714 VLV,SOL 3WNO 1/4 250# 24VDC 02250170-956 SUPT,CLR ASSY ES8 SHOVEL PKG 241771 STRAINER, V-TYPE 300PSIX1/4 250017-280...
Page 44: Control Starter-Mfv
CONTROL STARTER—MFV CONTROL STARTER—MFV...
Page 45 PARTS MANUAL R00 CONTROL STARTER—MFV PART NO. C-H P/N DESCRIPTION PART NO. C-H P/N DESCRIPTION 02250169-781 SPEC, ENCL P8/10 19” X 02250167-849 XTCEXFBG11 BLK, AUX CONT 1NO 1NC 24.5” X 7 FRONT 02250167-818 XTCE065D00TD CNTOR, 65A 3P 24VDC 02250182-565 MDL, LINE REACTOR 1NO XT 480V 3.4A 02250154-052...
Page 46: Decal Group
DECAL GROUP DECAL GROUP...
Page 47 PARTS MANUAL R00 DECAL GROUP (CONTINUED) PART NO. DESCRIPTION 49685 sign, warning -- compressor fluid fill cap 49850 sign, danger electrocution 407408 sign, warning -- hot surfaces 41065 decal, warning auto start 250027--935 decal, danger breath air 250003--144 sign, warning “food grade" lube 250021-564 decal, rotation direction PLEASE NOTE: WHEN ORDERING PARTS,...
Page 48 DECAL GROUP DECAL GROUP (CONTINUED)
Page 49 PARTS MANUAL R00 DECAL GROUP PART NO. DESCRIPTION 02250075-046 decal, earth ground 02250075-045 decal, protective earth ground (not shown) 02250075-540 decal, PE designation (not shown) 42218 decal, danger hi voltage 49852 sign, warning ground fault 02250059-288 decal, ISO 9001 02250055-510 decal, warning lift PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
Page 50: Wiring Diagram-Full Voltage (Standard)
WIRING DIAGRAM—FULL VOLTAGE (STANDARD) 8.10 WIRING DIAGRAM—FULL VOLTAGE (STANDARD)
Page 51 NOTES...
Page 52 ORLDWIDE ALES AND ERVICE SULLAIR ASIA, LTD. SULLAIR CORPORATION SULLAIR EUROPE, S.A. Zuo Pao Tai Road, No. 1 3700 East Michigan Boulevard Zone Des Granges BP 82 Chiwan, Shekou Michigan City, Indiana, 46360 U.S.A. 42602 Montbrison, France Shenzen, Guangdong PRV. www.sullair.com Telephone: 33-477968470 PRC POST CODE 518068...

sullar 30XH User Manual

Section 1-Safety

Table of Contents

Section 4-Compressor Systems

Quick Links

Need help?

Questions and answers

Summary of Contents for sullar 30XH

Table of Contents