JS Automation Corp MPC-3035 User Manual

4-axis motion control card

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MPC-3035/3035L
4-Axis Motion Control Card
User's Manual (V1.2)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號 6 樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL:+886-2-2647-6936
FAX:+886-2-2647-6940
http://www.automation.com.tw
http://www.automation-js.com/
E-mail:control.cards@automation.com.tw

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  • Page 1 MPC-3035/3035L 4-Axis Motion Control Card User’s Manual (V1.2) 健昇科技股份有限公司 JS AUTOMATION CORP. 新北市汐止區中興路 100 號 6 樓 6F., No.100, Zhongxing Rd., Xizhi Dist., New Taipei City, Taiwan TEL:+886-2-2647-6936 FAX:+886-2-2647-6940 http://www.automation.com.tw http://www.automation-js.com/ E-mail:control.cards@automation.com.tw...
  • Page 2 Correction record Version Record V1.0->V1.1 Modify 4. Layout and dimensions 6. I/O interface diagram V1.1->V1.2 Modify 2. Feature-Delete Software key function...
  • Page 3: Table Of Contents

    10.5 The wiring diagram for MPC-3035 wiring board to YASKAWA servo driver ...... 29 10.6 The wiring diagram for MPC-3035 wiring board to Mokon / YPV servo driver ....29 10.7 The wiring diagram for MPC-3035 wiring board to Mokon / YJD servo driver ....30 10.8 The wiring diagram for MPC-3035 wiring board to MITSUBISHI J2-SUPER servo driver 31...
  • Page 4 10.11 The wiring diagram for MPC-3035 wiring board to Delta ASDA-B2 servo driver ....32 11. Ordering information ........................33...
  • Page 5 Notes on hardware installation Please follow step by step as you are installing the control cards. 1. Be sure your system is power off. 2. Be sure your external power supply for the wiring board is power off. 3. Plug your control card in slot, and make sure the golden fingers are put in right contacts. 4.
  • Page 6: Forward

    1. Forward Thank you for your selection of 4 axis motion control card. This card adopts the ASIC chip with complex motion functions including point to point, linear and circular interpolation, linear and s-curve acceleration/deceleration and several miscellaneous functions. With the daughter board MPC3035D, 2 multifunction encoder counters and 2 PWM DA’s are implemented.
  • Page 7: Features

    FIFO compare mode (X axis) 2.2.11 Line driver type compare output 2.2.12 Programmable duration for Compare out 2.2.13 Interrupt on FIFO alarm (X axis), compare equal, borrow, carry and counter clear 2.2.14 2 8 bit 0~10V PWM DA (MPC-3035 only)
  • Page 8: Din Rail Mounted Wiring Board

    2.3 Din rail mounted wiring board 2.3.1 JS51050 dummy wiring board for JM3 pulse handler interface 2.3.2 ADP-3024DIN wiring board for JF1, JF2 motion control interface 2.3.3 JS510501 DIN rail mounted dummy wiring board for 25-pin D-Type female connector (for MPC3035D JM1)
  • Page 9: Specifications

    3. Specifications 3.1 MPC-3035 Main card Motion Max pulse rate ─ 6,553,500 pps 3.1.1 Pulse output mode ─ Single phase: CLOCK,DIR 3.1.2 Dual phase ─ CW, CCW 3.1.3 Acceleration / Deceleration mode ─ linear ,S-curve mode 3.1.4 Homing mode ─ 14 types 3.1.5...
  • Page 10 Analog output PWM DA ─ 8 bit, unipolar 0-10Vdc (MPC-3035 only) 3.1.29 General Card ID ─ 16 locations set by rotary switch 3.1.30 Insulation resistance ─ 100 MΩ (min) at 1000Vdc 3.1.31 Isolation voltage ─ 2500Vac 1Min 3.1.32 I/O connector ─ 2 68pin female mini SCSI connector for motion control function 3.1.33...
  • Page 11: Din Rail Mounted Wiring Board

    3.2 Din rail mounted wiring board ADP-3024DIN for JF1,2 motion control interface Power Requirement ─ 24Vdc ± 4Vdc 3.2.1 On Board Build-in s.p.s. ─ +5Vdc 500mA (max) 3.2.2 General input ─ 4 with LED indicator 3.2.3 Output capacity ─ 8 N-MOS output, 1A continuous、120Vdc(max) 3.2.4 Option : 8 P-MOS output, 1A continuous、24Vdc(max) Option : 8 Relay output, 3A continuous、250Vac(max)
  • Page 12: Layout And Dimension

    4. Layout and dimension 4.1 MPC-3035 Main card...
  • Page 13: Mpc-3035D Daughter Card

    4.2 MPC-3035D daughter card 4.3 MPC-3035 piggy back...
  • Page 14: Adp-3024Din For Jf1, Jf2 Din Rail Mounted Wiring Board

    4.4 ADP-3024DIN for JF1, JF2 Din rail mounted wiring board 4.5 JS51050 for JM3 25PM Din rail mounted dummy wiring board...
  • Page 15: Pin Definitions

    5. Pin definitions 5.1 JF1,JF2 Assignment / Definitions...
  • Page 16 PIN I/O Descriptions PIN I/O Descriptions Z/X_LS+(EL+) Z/X_LS-(EL-) Positive over travel LS(EL) of Z/X axis Negative over travel LS(EL) of Z/X axis Z/X_SD Z/X_HOME(ORG) Slowdown LS(EL) of Z/X axis Home(ORG) LS(EL) of Z/X axis Z/X_PCS Z/X_LTC Position change start signal of Z/X axis Latch counter trigger of Z/X axis O Z/X_FIN O Z/X_CMP...
  • Page 17: Jm1,Jm2 Assignment / Definitions

    5.2 JM1,JM2 Assignment / Definitions Description Description CSTA: common start I/O CSTP: common stop I/O Note: Connect CSTA low to start motion from external. Connect CSTP low to emergency stop motion from external. 5.3 JM3 Assignment / Definitions Description Description +5Vout_PC +5Vout_PC +5V from PC...
  • Page 18: Jm1 (Mpc-3035D) Assignment / Definitions

    5.4 JM1 (MPC-3035D) Assignment / Definitions Description Description 14 YA+ Channel Y encoder input A+ Channel X encoder input A+ 15 YA- Channel Y encoder input A- Channel X encoder input A- 16 YB+ Channel Y encoder input B+ Channel X encoder input B+ 17 YB- Channel Y encoder input B- Channel X encoder input B-...
  • Page 19: I/O Interface Diagram

    6. I/O interface diagram 6.1 JF1/2 ADP-3024DIN 6.1.1 Input diagram Type1 input: For input: LS+(EL+), LS-(EL-), HOME(ORG), SD,PCS,EMG, LTC Type2 input: For input: INP,SRDY,ALM...
  • Page 20 Type3 input: For encoder feedback input : A+/-,B+/-,Z/- 6.1.2 Output diagram Type1 output: For SVON, ERC Type2 output: FIN,CMP(N-MOS)
  • Page 21 Type3 output: FIN,CMP(Relay) Type4 output: FIN,CMP(P-MOS) Type5 output: For motion control pulse output : CW,CCW...
  • Page 22: Jm3 Js51050

    6.2 JM3 JS51050 Type 1 Input: For Pulse Handler Input : PA,PB Type 2 TTL I/O: For IO0 ~ IO7...
  • Page 23: Jm1 Js510501

    6.3 JM1 JS510501 6.3.1 Input diagram Type1 input: I/P : X(A+,B+,Z+),Y(A+,B+,Z+) X(A-,B-,Z-),Y(A-,B-,Z-) Type2 input: I/P : IN0,IN1...
  • Page 24 6.3.2 Output diagram Type1 output: O/P : (X,Y) OUT Type2 output: O/P : DA...
  • Page 25: External Wiring Diagram

    7. External wiring diagram wiring board with NMOS output wiring board with PMOS output * User may connect the signals with this DB26 specific connectors (one axis per connector) or screw terminals. Wiring board with Relay output Wiring board DB26 specific connector...
  • Page 26: Hardware Settings

    8. Hardware settings 8.1 Card ID setting Since PCI cards have plug and play function, the card ID is required for programmer to identify which card he/she will control without knowing the physical address assigned by the Windows. A 4 bits ROTARY switch (select from 0 to 0xF) for extinguishing the 16 identical card.
  • Page 27: Applications

    9. Applications  Precision positioning control  Precision speed control  Contouring control  X-Y table control  Rotary machine control  Robotic control  Biotech sampling and handling  Any combined control of servo and stepping motors...
  • Page 28: Wiring Diagram Examples

    10. Wiring diagram examples 10.1 The wiring diagram for MPC-3035 wiring board to panasonic MINAS-A driver 10.2 The wiring diagram for MPC-3035 wiring board to panasonic MINAS MSD*** driver...
  • Page 29: The Wiring Diagram For Mpc-3035 Wiring Board To Esd Servo Driver

    10.3 The wiring diagram for MPC-3035 wiring board to ESD servo driver 10.4 The wiring diagram for MPC-3035 wiring board to Moda servo driver...
  • Page 30: The Wiring Diagram For Mpc-3035 Wiring Board To Yaskawa Servo Driver

    10.5 The wiring diagram for MPC-3035 wiring board to YASKAWA servo driver 10.6 The wiring diagram for MPC-3035 wiring board to Mokon / YPV servo driver...
  • Page 31: The Wiring Diagram For Mpc-3035 Wiring Board To Mokon / Yjd Servo Driver

    10.7 The wiring diagram for MPC-3035 wiring board to Mokon / YJD servo driver...
  • Page 32: The Wiring Diagram For Mpc-3035 Wiring Board To Mitsubishi J2-Super Servo Driver

    10.8 The wiring diagram for MPC-3035 wiring board to MITSUBISHI J2-SUPER servo driver 10.9 The wiring diagram for MPC-3035 wiring board to YAMAHA SRCP servo driver...
  • Page 33: The Wiring Diagram For Mpc-3035 Wiring Board To Delta Asda-B Servo Driver

    10.10 The wiring diagram for MPC-3035 wiring board to Delta ASDA-B servo driver 10.11 The wiring diagram for MPC-3035 wiring board to Delta ASDA-B2 servo driver...
  • Page 34 11. Ordering information PRODUCT DESCRIPTIONS MPC-3035 4-axis motion control card with advanced encoder counter function for servo/step motor control with 2 8bit DA’s MPC-3035L 4-axis motion control card with advanced encoder counter function for servo/step motor control ADP-3024 DIN(N) DIN rail mounted wiring board matched MPC-3024 /3028/3034/3035 ,...

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Mpc-3035l

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