Queenax PF325 Installation/Assembly Manual

Queenax PF325 Installation/Assembly Manual

2d wall solution

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Installation Assembly Guide
QUEENAX™ PF325 2D
WALL SOLUTION

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Summary of Contents for Queenax PF325

  • Page 1 Installation Assembly Guide QUEENAX™ PF325 2D WALL SOLUTION...
  • Page 2: Table Of Contents

    Contents 1    Introduction Additional Documentation Contact Information 2    General Information Tools Safety Equipment Orientation Convention Equipment Part and Option Identification Torque Specifications Cleaning 3    Getting Started Baseline installation procedure Installation and assembly requirements Receiving Parts Assembly and Installation Tips Unpacking boxes Fastener Tips 4    Assembly and Installation Introduction Procedure...
  • Page 3 Horizontal VIPR & Roller Shelf Optional Assembly Bulgarian Bag and Ball Optional Assembly Horizontal Bag Shelf Optional Assembly 4    Floor Anchoring Requirements Floor material requirements Anchor bolt requirements Torque specification Approved anchor bolt types Anchor bolt installation Summary Appendix A : Edition Information Edition Copyright Trademarks...
  • Page 4: 1    Introduction

    Solution storage unit. Follow the assembly instructions in the order given to correctly and efficiently assemble and install the unit. If you are not a Precor Queenax certified servicer, you must not attempt to install and assemble this Precor product. Call your dealer for information.
  • Page 5 1 Introduction "Getting Started" on page 7 "Assembly and Installation" on page 9 "Floor Anchoring Requirements" on page 28...
  • Page 6: 2    General Information

    Tools 2    General Information This section provides general information that will help you to use this guide to assemble and install the PF325 2D Wall Solution storage unit including the required tools, specifications, parts iden- tification, unit orientation, cleaning, etc. Tools The following tools are required to assemble Queenax products: Note: One set of power tools per installer is recommended.
  • Page 7: Safety Equipment

    2 General Information Safety Equipment ½” to 3/8” socket adapter ½” short and long extensions Vacuum cleaner Note: One set of power tools per installer is recommended. Safety Equipment The following safety equipment is recommended: Safety vest Hard hat Safety glasses Gloves Earplugs Safety toe work boots...
  • Page 8: Torque Specifications

    2 General Information Torque Specifications Torque Specifications This table provides a summary of system component specifications. System Component Specification M10 Bolt torque 34 ft-lbs (46 Nm) M12 bolt torque 58 ft-lbs (79 Nm) M14 bolt torque 94 ft-lbs (127 Nm) Expansion anchor bolt torque 37 ft-lbs, (50 Nm) Note: 1) see...
  • Page 9 2 General Information Cleaning CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment surfaces. 2. Rinse using a clean lint-free cloth and dampened with water only. Dry completely with another clean lint-free cloth. See Also "Introduction"...
  • Page 10: 3    Getting Started

    With experience you may find more efficient methods of installation. Always verify changes and/or alternate methods of assembly and installing the unit with the Precor Queenax installation coordinator. IMPORTANT: Always verify any procedural changes or alternative methods to this installation procedure with the Precor Queenax installation coordinator.
  • Page 11: Assembly And Installation Tips

    3 Getting Started Assembly and Installation Tips Assembly and Installation Tips Unpacking boxes Place part and assembly boxes as close to the installation location as possible. Keep all individual part and assembly fastener hardware together. Do not intermix or use fastener hardware for other than the intended part installation.
  • Page 12: 4    Assembly And Installation

    This assembly installation procedure provides a baseline procedure that will reliable install the unit. With experience you may find more efficient methods of installation. Always verify changes and/or alternate methods of assembly and installing the unit with the Precor Queenax product installation department.
  • Page 13 4 Assembly and Installation Procedure Description Q2017PFY-101 TOWER TERMINAL 10,PF YELLOW Q40728-101 STRAP RACK CWKFCN010-008 NUT,LOCK,FULL,M10,NYLON INSERT,STL,CZ CWWNCN010-025 WASHER,FLAT,STEEL,METRIC,M10 X 40 OD X 2.5T, CWCNCN010-030 SCREW,FHC,M10X1.5X30,STL,CZ Note: Part qty on a per unit basis. 3. Attach the assembled strap rack tower terminal to the left beam section 250 tower using a 19 mm wrench secure the M12 bolt, M12 flat washer, M12 lock washer, and M12 nut.
  • Page 14 4 Assembly and Installation Procedure Description CWWBWCN012-023 WASHER, SPLIT, M12 X 2.3MM THICK, CZ CWKARCN012-010 NUT,PLAIN,HEX,M12,STL,CZ, DIN 934 Q2275PFY-101 ASSY,BEAM,SECTION,250 S 2.0,PF YELLOW Q40728-101 STRAP RACK Note: Part qty on a per unit basis. 4. Attach the remaining two tower terminals on the center and right beam section 250 towers. Using a 19 mm wrench fully tighten all fasteners and torque to 58 ft-lbs (79 Nm) Description Q2017PFY-101...
  • Page 15: Anchor The Towers To The Floor

    4 Assembly and Installation Procedure Description Q2275PFY-101 ASSY,BEAM,SECTION,250 S 2.0,PF YELLOW Note: Part qty on a per unit basis. 5. Attach the floor fixing 25 to the 25 cm side of the tower for all three towers. Secure using a 6 mm hex key and 17 mm wrench to tighten the M10 hex key bolt, M10 flat washer, M10 lock washer, and M10 nut.
  • Page 16 4 Assembly and Installation Procedure 8. Verify that the customer approves the unit location. Always receive customer approval before doing any floor covering alterations or drilling of the anchor fastener holes. IMPORTANT: Do not make any alterations to the flooring or drill any anchor bolt holes before verifying location with the customer.
  • Page 17 4 Assembly and Installation Procedure IMPORTANT: Before anchor bolt installation read the Floor Anchoring Requirements topic (see "Floor Anchoring Requirements" on page 28). Only use the Precor approved anchor bolt types (see "Approved anchor bolt types" on page 28) and adhere to the anchor bolt install- ation depth and position instructions (see "Anchor bolt installation Summary"...
  • Page 18: Install The Tower Placards

    4 Assembly and Installation Procedure WARNING: Review the site survey prior to ANY drilling and make sure that there are no conditions or obstacles (such as electrical conduit, post-tension rebar, etc.) that could cause personal or facility damage while drilling. 12. Mount the left, center, and right towers onto the anchor bolts and secure using the anchor bolt washer and nut.
  • Page 19 4 Assembly and Installation Procedure...
  • Page 20: Install The Easy Shelf 35S

    4 Assembly and Installation Procedure Description Q40022-101 WALL BAR 125,BOX OF 4 Q2275PFY-101 TOWER - LEFT Q2275PFY-101 TOWER - RIGHT CWKFCN010-008 NUT,LOCK,FULL,M10,NYLON INSERT,STL,CZ CWWNCN010-025 WASHER,FLAT,STEEL,METRIC,M10 X 40 OD X 2.5T, CWWKCN010-019 WASHER, FLAT, STEEL, METRIC, M10 X 1.9MM THICK, CZ CWTECN010-030 SCREW,BHC,M10X1.5X30,CZ Note: Part qty on a per unit basis.
  • Page 21 4 Assembly and Installation Procedure Description Q2275PFY-101 TOWER - RIGHT Q40035-125 BEAM PANEL COVER125CM Note: Part qty on a per unit basis. 16. Install the five easy shelf 35s between the center and right towers as shown in the rendering. Secure using the M10 bolt, M10 lock washer, M10 flat washer, and M10 nut.
  • Page 22: Anchor The Floor Fixings To The Floor

    4 Assembly and Installation Procedure Description Q2275PFY-101 TOWER - RIGHT CWTECN010-030 SCREW,BHC,M10X1.5X30,CZ CWWKCN010-019 WASHER, FLAT, STEEL, METRIC, M10 X 1.9MM THICK, CZ CWWNCN010-025 WASHER,FLAT,STEEL,METRIC,M10 X 40 OD X 2.5T, CWKFCN010-008 NUT,LOCK,FULL,M10,NYLON INSERT,STL,CZ Note: Part qty on a per unit basis. Anchor the Floor Fixings to the floor 17.
  • Page 23 4 Assembly and Installation Procedure Description CWTECN010-035 SCREW,BHC,M10X1.5X35,CZ Note: Part qty on a per unit basis. b. Drill the three floor fixing anchor bolt holes per the floor fixing 25 bolt pattern diagram shown below. The anchor bolt holes must be drilled perpendicular to the concrete sur- face.
  • Page 24 4 Assembly and Installation Procedure c. Install the three anchor bolts and secure using the washer and nut. Fully tighten each floor fixing anchor bolt and torque to specification 37 ft-lbs, (50 Nm). d. Fully tighten the four tower anchor bolt and torque to specification 37 ft-lbs, (50 Nm). e.
  • Page 25: Install Remaining Panels

    4 Assembly and Installation Procedure Install remaining panels 18. Install the four remaining tower panel covers on the left, center, and right towers. Secure using either the panel clips or the fixing carter bars with elastic band. Description Q40035-125 BEAM PANEL COVER125CM Note: Part qty on a per unit basis.
  • Page 26: Install Placards, Labels, And Decals

    4 Assembly and Installation Procedure a. Assemble and Install the Horizontal VIPR & Roller Shelf optional. see "Horizontal VIPR & Roller Shelf Optional Assembly " on the next page. b. Assemble and install the Bulgarian Bag and Ball optional, see "Bulgarian Bag and Ball Optional Assembly"...
  • Page 27: Horizontal Vipr & Roller Shelf Optional Assembly

    4 Assembly and Installation Horizontal VIPR & Roller Shelf Optional Assembly Horizontal VIPR & Roller Shelf Optional Assembly Use the unit rendering to determine the number and installation location for the Horizontal VIPR & Roller Shelf optional installation. 1. Assemble the VIPR & roller elements onto the horizontal rack using the M10 hex key bolt, and flat washer fasteners.
  • Page 28: Bulgarian Bag And Ball Optional Assembly

    4 Assembly and Installation Bulgarian Bag and Ball Optional Assembly Description CWCNCN010-030 SCREW,FHC,M10X1.5X30,STL,CZ Note: Part qty on a per unit basis. 2. Install the assembled VIPR & roller shelf onto the unit. Use the rendering to determine install- ation location. See Also "Install the Unit Optionals"...
  • Page 29: Horizontal Bag Shelf Optional Assembly

    4 Assembly and Installation Horizontal Bag Shelf Optional Assembly Description Q40042-101 SPACER,TAPPED,M10-1.5 Q2299-101 TABLE FOR DYNAMAX (2 PCS) Q40041-101 WASHER,STEEL,CUSTOM METRIC,59 OD X 11 ID X 5 CWWKKN010-020 WASHER, FLAT, STEEL, METRIC, M10 X 2 MM THICK, BZ CWTEKN010-025 SCREW,BHC,M10X1.5X25,STL,BZ Note: Part qty on a per unit basis.
  • Page 30 4 Assembly and Installation Horizontal Bag Shelf Optional Assembly Description Q40534-101 ASSY, RACK, BAG RACK Q2082 Horizontal Removable Rack CWTEKN010-025 SCREW,BHC,M10X1.5X25,STL,BZ CWWKKN010-020 WASHER, FLAT, STEEL, METRIC, M10 X 2 MM THICK, Q40385-101 FLANGE,2 HOLED,BAG RACK Q40042-101 SPACER,TAPPED,M10-1.5 3. Install the assembled horizontal bag shelf onto the unit. Use the rendering to determine install- ation location.
  • Page 31: 4    Floor Anchoring Requirements

    4 Assembly and Installation Floor material requirements 4    Floor Anchoring Requirements Use this information to learn how to anchor (attach) the unit to the facility flooring. The installation requirements described in this section must be adhered to confirm a Precor approved installation. Floor material requirements Concrete is the only permitted and approved floor material type.
  • Page 32 4 Assembly and Installation Anchor bolt installation Summary Expansion anchors must have minimum 3-1/4” (8mm) embedment Chemical anchors must have minimum 4” (10mm) embedment The anchor must be installed perpendicular (90°) to the floor surface. WARNING: The anchor bolt must be installed perpendicular to the floor surface or the anchor bolt can loosen with use compromising the connection.
  • Page 33 4 Assembly and Installation Anchor bolt installation Summary Anchor Type Parameter Specification Chemical Anchor Concrete Depth 4.5” (12 cm) Chemical Anchor Anchor Size 5.8 in x 6 in ( 1.6 cm x 15.2cm) Chemical Anchor Minimum embedment 4” (10mm) minimum embedment Depth Torque 37 ft-lbs, (50 Nm)
  • Page 34: Appendix A : Edition Information

    A Edition Information Appendix A : Edition Information Edition Title: Queenax PF325 2D Wall Solution assembly installation guide P/N:   20039-401, Mar 2017 Additional Documentation You can also view the install assembly guide online at Installation Assembly Guidel Copyright Copyright 2014-2017 Precor Incorporated.
  • Page 35 A Edition Information ditions are fully understood.

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