Lumberg-Jetter EBS76 Instruction Manual

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EBS76

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Summary of Contents for Lumberg-Jetter EBS76

Page 1 EBS76 ...
Page 2 Table of Contents Machine Details..…………..........01 General Power Tool Safety Warnings....... 02 Using an Extension Cable..........07 Assembly.………………………..........08 Operation.……………………..........09 Maintenance and Service..........11 Lumberjack Guarantee…..........12 Declaration of Conformity…………………………………………….. 15 Parts List………………………..........16 Parts Diagram………………..........18 ...
Page 3: Machine Details
Welcome to Lumberjack! Intended Use Thank you for purchasing this Lumberjack The machine has been designed for the use product, we hope you enjoy many years of of sanding wood, plastics, metal and painted creative and productive use. surfaces. Please read this manual thoroughly and keep Product Features for your reference. Front Handle Machine Details Belt Centralizing Adjuster Specifications: Drive Belt Cover Mains Voltage ‐ 230V(50Hz) On/Off Switch Power Consumption ‐ 1010W Lock On Button No Load Speed ‐ 120‐380m/min Dust Extraction Outlet Belt Size ‐ 76 x 533mm Rear Handle Gross Weight ‐ 3.7kg Carbon Brush Housing. ...
Page 4: General Power Tool Safety Warnings
General Power Tool Safety Warnings Read all safety warnings and all instructions – Failure to follow the warnings and Danger! ‐ Read the operating instructions to instructions may result in electric shock, fire reduce the risk of injury and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers Caution! Wear ear defenders. The impact of noise to your mains operated or battery operated can cause damage to hearing. power tool. 1. Work Area Safety 1.1 Keep work area clean and well lit. Caution! Wear a dust mask. Cluttered or dark areas invite accidents. 1.2 Do not operate the power tool in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. ...
Page 5 3. Personal Safety (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of 3.1 Stay alert, watch what you are doing and electric shock. use common sense when operating a power 2.2 Avoid body contact with earthed or tool. Do not use a power tool while you are grounded surfaces, such as pipes, radiators, tired or under the influence of drugs, ranges and refrigerators. There is an alcohol or medication. A moment of increased risk of electric shock if your body is inattention whilst operating power tools may earthed or grounded result in serious personal injury. 2.3 Do not expose power tools to rain or 3.2 Use personal protective equipment wet conditions. Water entering a power tool (PPE). Always wear eye protection. will increase the risk of electric shock. Protective equipment such as dust masks, 2.4 Do not abuse the cord. Never use the non‐skid shoes, hard hats, or hearing cord for carrying, pulling or unplugging the protection used for appropriate conditions power tool. Keep cord away from heat, oil, will reduce the risk of personal injuries. sharp edges and moving parts. Damaged or 3.3 Prevent unintentional starting. Ensure entangled cords increase the risk of electric the switch is in the off position before shock. connecting to power source and/or battery 2.5 When operating a power tool outdoors, ...
Page 6 control of the power tool in unexpected 4.4 Store idle power tools out of the reach situations. of children and do not allow persons 3.6 Dress properly. Do not wear loose unfamiliar with the power tool or these clothing or jewellery. Keep your hair, instructions to operate the power tool. clothing and gloves away from moving parts. Power tools are dangerous in the hands of Loose clothes, jewellery or long hair can be untrained users. caught in moving parts. 4.5 Maintain power tools. Check for 3.7 If devices are provided for the misaligned or binding of moving parts, connection of dust extraction and collection breakages of parts and any other condition facilities, ensure these are connected and that may affect the power tool’s operation. properly used. Use of dust collection can If damaged, have the power tool repaired reduce dust‐related hazards. before use. Many accidents are caused by poorly maintained power tools. 4. Power Tool Use and Care 4.6 Keep cutting tools clean and sharp. 4.1 Do not force the power tool. Use the Properly maintained cutting tools with sharp correct power tool for your application. The cutting edges are less likely to bind and are correct power tool will do the job better and easier to control. safer at the rate for which it was designed. 4.7 Use the power tool, accessories and tool 4.2 Do not use the power tool if the switch bits etc. in accordance with these does not turn it on and off. Any power tool ...
Page 7 5. Battery Tool Use and Care. 6. Service 5.1 Recharge only with the charger specified 6.1 Have your power tools serviced by a by the manufacturer. A charger that is qualified repair person using only identical suitable for one type of battery pack may replacement parts. This will ensure that create a risk of fire when used with another the safety of the power tool is maintained. battery pack. 7. Additional Safety and Working 5.2 Use power tools only with specifically Instructions designated battery packs. Use of any other battery packs may create a risk of injury or 7.1 Dusts from materials such as fire. lead‐containing coatings, some wood types, 5.3 When battery pack is not in use, keep it minerals and metals can be harmful to one’s away from other metal objects, like paper health and cause allergic reactions, leading clips, coins, keys, nails, screws or other to respiratory infections and/or cancer. small metal object that can make a Materials containing asbestos may only be connection from one terminal to another. worked by specialists. Observe the relevant Shorting the battery terminals together may regulations in your country for the materials cause burns or a fire. to be worked. 5.4 Under abusive conditions, liquid may be 7.2 Prevent dust accumulation at the ejected from the battery; Avoid contact. If ...
Page 8 8.2 Hearing protection should be worn 8.12 Your sander is a hand held tool, do not when using the sander. clamp your sander. 8.3 Always wear safety glasses or eye 8.13 Before sanding, check the area is free shields when using the sander. Everyday of nails, screws, etc. eyeglasses have only impact‐resistant lenses; 8.14 Never stop the sander by applying a they are not safety glasses. Following this force to the base plate. rule will reduce the risk of serious personal 8.15 Only use paper in good condition. Do injury. not use torn or worn paper. 8.4 Remove the plug from the socket before 8.16 Do not sand material containing carrying out any adjustment, servicing asbestos due to a health risk. ormaintenance. 8.17 Do not sand lead based paint due to 8.5 Fully unwind cable drum extensions to the risk of lead poisoning. avoid potential overheating. 8.18 Do not eat or drink in the working area 8.6 When an extension cable is required you of the sander. must ensure it has the correct ampere rating 8.19 Do not allow people to enter the for your power tool and is in a safe electrical working area without wearing a dust mask. condition. 8.20 Where possible, seal off the working 8.7 Ensure your mains supply voltage is area to contain the dust for later removal. same as indicated on the rating plate. 8.21 Your tool is designed for dry sanding 8.8 Your tool is double insulated for only, not wet sanding. additional protection against a possible ...
Page 9: Using An Extension Cable
Cable Rating Chart Using an Extension Cable Amperes 7.5m 15m 25m 30m 45m 60m – If an extension cable is required, use an 0 – 2.0 6 6 6 6 6 6 approved triple core extension cable suitable for the power input of the tool. 2.1 – 3.4 6 6 6 6 6 6 – Grounded tools always require a three wire 3.5 – 5.0 6 6 6 6 10 15 extension cable. 5.1 – 7.1 10 10 10 10 15 ...
Page 10: Assembly
Dust Bag Assembly We recommend that dust extraction is used Avoid unintentional starting of the machine. at all times when using this product. During assembly and for all work on the To fit the dust bag (supplied) push it onto the machine, the power plug must not be extraction port as shown below. connected to the mains supply. Carefully remove all parts included in the delivery from their packaging. Remove all packaging material from the machine and the accessories provided. Before starting the operation of the machine for the first time, check if all parts listed in Centralizing the Belt the box content section have been supplied Always make sure that the belt is running Note: Check the power tool for possible centrally before the machine is used. damage. Before further use of the machine, Centralizing the belt is essential to stop it check that all protective devices are fully from running off the rollers during use. functional. Any lightly damaged parts must ‐ With the belt facing the operator and the be carefully checked to ensure flawless machine on its side, pull the trigger and operation of the tool. All parts must be observe how the belt is running. If this belt properly mounted and all conditions fulfilled runs toward either edge it will need that ensure faultless operation. adjusting. Damaged protective devices and parts must ‐ Turn the centralizing knob(see 1) to adjust be immediately replaced by an authorised the belt to the centre of the rollers. service centre. ...
Page 11: Operation
Operation Using the Belt Sander ‐ Hold the machine with both hands and assume a balanced posture. ‐ Press the On/Off trigger switch and allow the motor to reach full speed. ‐ Hold the machine parallel to the work piece. Gently bring belt in contact with the work piece. Caution! The sander may initially snatch forwards. Resist the forwards motion and allow the sander to move forwards at a gradual pace. Do not use excessive, downward pressure; this may cause the belt to snap. ‐Keep the sander moving forwards at an even pace. Failure to do this will result in an uneven finish. ‐ When the operation finished, lift the sander clear of the workpiece and release the On/Off trigger switch. Wait until the belt has stopped rotating before putting the sander ...
Page 12 Replacing the Sanding Belts ‐Sanding belts come in different grades i.e.rough through to smooth. Select the ‐ Locate the belt tension lever and pull correct grade according to the material you outwards. Take care as the lever is under are operating on. tension and may spring back to the closed position. Continue pulling the lever outwards ‐ Locate the sanding belt on the rollers. Make until it locks in to position. sure the sanding belt does touch the sides of the casing and that the arrows, printed on the inside of the sanding belt point in the direction of travel. ‐Manoeuvre the sanding belt off the rollers. NOTE: The Sanding belt has directional ‐ Close the tension lever. arrows printed on the inside of the belt. NOTE: Caution is required as the lever is under spring tension. Make sure the lever closes fully. With the new sanding belt fitted it must be checked to ensure that it is running centrally on the rollers (see section Centralizing the Sanding Belt). 10 ...
Page 13: Maintenance And Service
Replacing the Brushes Maintenance and Service ‐ During use, the carbon brushes will wear Before any work on the machine itself, pull down and will be indicated by a possible loss the mains plug. of power and excessive sparking seen through the ventilation slots.When the If the machine should fail despite the care carbon brushes have worn down to taken in manufacturing and testing approximately 4‐5mm, they will require procedures, repair should be carried out by replacing. an approve service centre. ‐ Caution! Make sure that the sander is ‐ Regularly check to see if any dust or foreign isolated from the mains power supply before matter has entered the grills near the motor fitting accessories, maintenance and and around the trigger switch. Use a soft adjustment if in doubt consult a qualified brush to removeany accumulated dust. Wear electrician. safety glasses to protect your eyes whilst cleaning. ‐ Place the sander on a workbench and using a screwdriver remove the carbon brush ‐ Re‐lubricate all moving parts atregular housing cover. intervals. ‐ If the body of the sander needs cleaning, wipe it with a soft damp cloth. A mild detergent can be used but nothing like alcohol, petrol or other abrasive cleaning agents. Never use caustic agents to clean ...
Page 14: Lumberjack Guarantee
housing. Repeat this procedure for the other Lumberjack Guarantee carbon brush. Then replace the carbon brush housing cover. 1. Guarantee Note: Carbon brushes must be replaced in 1.1 Lumberjack guarantees that for a period pairs. of 12 months from the date of purchase the components of qualifying products (see clauses 1.2.1 to 1.2.8) will be free from defects caused by faulty construction or manufacture. 1.2. During this period, Lumberjack, will repair or replace free of charge any parts which are proved to be faulty in accordance with paragraph 1.1 providing that: 1.2.1 You follow the claims procedure set out in clause 2 1.2.2 Lumberjack and its Authorised Dealers are given reasonable opportunity after receiving notice of the claim to examine the product 1.2.3 If asked to do so by Lumberjack or its Authorised Dealer, you return the product at your own cost to Lumberjack’s or supplying Authorised Dealer’s premises, for the examination to take place clearly stating the ...
Page 15 Returns Material Authorisation number problems with machines that are thought to given. be faulty due to faulty parts are actually solved by correct setting up or adjustment of 1.2.4 The fault in question is not caused by the machine. A good Authorised Dealer industrial use, accidental damage, fair wear should be able to resolve the majority of and tear, wilful damage, neglect, incorrect these issues much more quickly than electrical connection, misuse, alteration or processing a claim under the guarantee. If a repair of the product without approval. return is requested by the Authorised Dealer or Lumberjack, you will be provided with a 1.2.5 The product has been used in a Returns Material Authorisation number domestic environment only. which must be clearly stated on the returned 1.2.6 The fault does not relate to consumable package, and any accompanying items such as blades, bearings, drive belts or correspondence. Failure to provide a Returns other wearing parts which can reasonably be Material Authorisation number may result in expected to wear at different rates item being refused delivery. depending on usage. 2.2 Any issues with the product resulting in a 1.2.7 The product has not been used for hire potential claim under the guarantee must be purposes. reported to the Authorised Dealer from which it was purchased within 48 hours of 1.2.8 The product has been purchased by you, receipt. as the guarantee is not transferable from a ...
Page 16 4. Notice of the problem which has led to the claim. This letter should be then sent with proof of This Guarantee applies to all product purchase to Lumberjack. If you include a purchased from an Authorised Dealer of contact number with this it will speed up Lumberjack within the United Kingdom. your claim. Terms of Guarantee may vary in other 2.4 Please note that it is essential that the countries. letter of claim reaches Lumberjack on the last day of this Guarantee at the latest. Late claims will not be considered. 3. Limitation of Liability 3.1 We only supply products for domestic and private use. You agree not to use the product for any commercial, business or resale purposes and we have no liability to you for any loss of profit, loss of business, business interruption or loss of business opportunity. 3.2 This Guarantee does not confer any rights other than these expressly set out above and does not cover any claims for consequential loss or damage. This Guarantee is offered as an extra benefit and does not affect your ...
Page 17: Declaration Of Conformity
CE DECLARATION OF CONFORMITY TOOLSAVE Unit 9 & 12 Albion Business Park Spring Road, Smethwick, West Midlands, B66 1LY ENGLAND. Tel: 0121 525 0222 Declares that the 3” Belt Sander(EBS76) Is in compliance with the regulations included in the Directives:2006/42/EC EC DECLARATION OF CONFORMITY Certificate for EC‐type examination delivered by Interk Testing Services Hangzhou 16 No. 1 Ave., Xiasha Economic Development District, Hangzhou 310018, China (Verification No.:151000185HZH‐V1 ) Person who declares: Bill Evans 01.05.2016 The Director 15 ...
Page 18: Parts List
Parts List Description Description Belt cover Nameplate Synchronous belt Screw ST4.2x16 Middle cover Screw ST4.2x16 Small pulley Dust adapter Wind circle Cable cover Left housing Cable Brush cover grip Cable press Brush holder...
Page 19 Description Description Washer Φ8 Spring Bearing Rear axis Small gear shaft Copper sets Plain washer Bowl-type gasket Big gear Rear WasherΦ8 Ball bearing Bearing 608RS Plastic stent Washer Screw ST4.2X40 Aluminum base Sanding belt Cylindrical pinφ3*11 ...
Page 20: Parts Diagram
Parts Diagram 18 ...