LAUREL Electronics MAGNA Series Installation & Operating Manual

Large digit process indicator / controller magna 4 or 6-digit counter

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Large digit process indicator / controller
MAGNA 4 or 6-Digit Counter
Installation & Operating Manual
Caution: Risk of electrical shock if this instrument is not properly installed.
!
Caution: Read the whole manual before you install this display.
LAUREL Electronics, Inc.
3183-G Airway Ave, Costa Mesa, CA 92626, USA
Tel +1 714-434-6131
www.laurels.com
8.8.8.8.
dg
8.8.8.8.8.8.
dg
OK
Rear case screws - please note
The rear panel is held in place with finger-screws, which
only need to be gently tightened.
Do not use tools to tighten or loosen the screws, as
this could cause damage to the internal threads.
OK
Fax +1 714-434-3766
sales@laurels.com
1

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  • Page 1 Do not use tools to tighten or loosen the screws, as this could cause damage to the internal threads. LAUREL Electronics, Inc. 3183-G Airway Ave, Costa Mesa, CA 92626, USA Tel +1 714-434-6131 Fax +1 714-434-3766 www.laurels.com...
  • Page 2: Warranty

    Warranty We warrant our products against defects in materials or workmanship for a period of one year from the date of purchase. In the event of a defect during the warranty period, the unit should be returned, freight (and all duties and taxes) prepaid by the Buyer to the authorised distributor from where the unit was purchased.
  • Page 3 Contents Warranty Warnings Introduction General Description Suspension Mounting Wall Mounting Panel Mounting Connections 10-11 Installation Hints for Best Performance 12-13 48V AC Power Option Wiring Display Brightness Input Signal Configuration Input Signal Configuration Guide Display Modes Factory Defaults Simple Rate mode 20-21 Period Mode 22-23...
  • Page 4: Warnings

    Warnings Please carefully read this manual and all warnings. Install the display ONLY when you are sure Where the product is intended for “UL” installations, removal or addition of option boards is not permitted. Check that the model number and supply voltage suit your application before you install the display.
  • Page 5: Introduction

    Introduction Please contact us if you need help, if you have a complaint, or if you have suggestions to help us improve our products or services. If you contact us about a product you already have, please tell us the full model number and serial number, so that we can give you accurate and fast help.
  • Page 6: General Description

    General Description This series of displays accepts industrial sensors to allow various physical measurements to be made, such a weight, temperature, pressure, humidity etc. Different models are available for different sensor types. The main function of this series is to give a clear numeric readout of the variable being monitored.
  • Page 7: Suspension Mounting

    Suspension Mounting Dimensions 15mmO 15mmO 6.35mmO 6.35mmO Plan View 25mm X mm Y mm Short-drop mounting holes Long-drop mounting holes W mm 77 mm 8.8.8.8.8.8. H mm H mm 25mm Cable Glands. Number of glands depends on installed options. Detail showing bracket hardware fitting sequence You can order these displays with the cable glands in the bottom surface (as shown) the...
  • Page 8: Wall Mounting

    Wall Mounting Dimensions 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 98 mm 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 W mm 22mm...
  • Page 9: Panel Mounting

    Panel Mounting Dimensions 67mm 8.8.8.8.8.8. 25mm H mm A mm Neoprene Bezel W mm gasket Neoprene Cable glands gasket B mm Detail showing bracket hardware fitting sequence Bezel Panel cutout dimensions Neoprene gasket Panel A+3mm(h) x B+3mm(w) M8 x 15 bolt Spring washer Fit first Flat washer...
  • Page 10: Connections

    Connections Warning: Disconnect all power before removing the rear of the display There is a wide range of possible locations for the input board, output board and power supply board/s. Their locations depend on the height of digits, number of digits, brightness of digits and any installed options.
  • Page 11: Connections

    Connections Warning: Disconnect all power before removing the rear of the display Output option board (if fitted) Connectors and options Analog Connectors may be Serial Data 0, 2 or 4 Alarm Relay output present even if output output option output options option options are not installed.
  • Page 12: Installation Hints For Best Performance

    Installation Hints for Best Performance This section offers several suggestions which will help you get the best performance from your measurement system. Some sensors generate comparitively small signals which can easily be corrupted by the potentially high level of electrical noise which can be created by electrical machinery such as motors, welding systems, discharge lighting, AC power inverters and solenoids.
  • Page 13 When using multi-core screened cable to connect several displays to several sensors, please be sure to use one twisted pair for each display and sensor. Do NOT use a wire from one pair for signal positive and a wire from another pair for signal negative, as this will prevent the twisted cables form cancelling any induced electrical noise, and can couple noise from one channel to another.
  • Page 14 48V AC Power In Connect Earth to...
  • Page 15: Display Brightness

    Display Brightness You can adjust the display brightness at any time, provided the display is locked. Set2 Output Set1 Alarms Digit Lockout Switch must be ON Max/Min Reset Circuit board Press 3 seconds Set2 Output Set1 Alarms briL briL briL briL briL For 4 digits, display shows...
  • Page 16: Input Signal Configuration

    Input Signal Configuration Each of the display’s 4 inputs can be configured to accept different types of input signals, using the procedure below..Set2 Output Set1 Alarms Lockout Switch must be OFF Digit Max/Min Reset Circuit board Press 3 seconds Display shows input channel choices: Set1 Set2...
  • Page 17: Input Signal Configuration Guide

    Input Signal Configuration Guide This table tells you which settings to choose for each input signal type. The sensor should be connected to the display according to the connection diagram page. Sensor family Input Signal Type Input signal loading Input de-bounce p u l s .
  • Page 18: Display Modes

    Display Modes You can choose from eleven basic display modes, some of which have extra sub-modes. Set1 Set2 Output Alarms Lockout Switch must be OFF Digit Max/Min Reset Circuit board Press 3 seconds For 4 digits, display shows: Set1 Set2 Output Alarms Digit...
  • Page 19: Factory Defaults

    Factory Defaults You can return the display to its factory default conditions whenever you wish. If you do so, you will permanently loose all your settings and will need to start from the beginning again. The calibration Audit Counter will NOT be reset, there is no way provided to reset this value, as it is intended as a secure record to indicate whether changes have been made to the display since it was last calibrated..
  • Page 20: Simple Rate Mode

    Simple Rate Mode Rate mode is ideal for showing instantaneous speed, RPM, frequency, production rate, flow rate etc. For production rate showing the true number of items produced in the last hour, consider using our ‘Production Rate Mode’ method, which is ideal for production which is erratic or has periods of widely differing production rate.
  • Page 21 Application Notes - Rate Mode RPM Measurements We can accept any number of pulses 28664 per rotation, from 1 upwards. Input 1 Bolt(s) to create pulse freq.in freq.in freq.in freq.in freq.in freq.in freq.in freq.in freq.in freq.in to 1 in sensor disp disp disp...
  • Page 22: Period Mode

    Period Mode Rate mode is ideal for showing instantaneous speed, RPM, frequency, production rate, flow rate etc. For production rate showing the true number of items produced in the last hour, consider using our ‘Binned Rate’ method, which is ideal for production which is erratic or has periods of widely differing production rate.
  • Page 23: Period Mode

    Application Notes - Period Mode Bake timer Oven Heater eg. With 0.255 seconds between each pulse, the bake time is 36 minutes. Bread 36.0 Conveyor Input 1 minutes Bolt(s) to create pulse per.i per.i per.i per.in per.in per.in per.i per.i per.in per.in to 255...
  • Page 24: Totalizing Modes

    Totalizing Modes There are several useful totalizing modes available, which use 1 or more of the display’s logic input ports. The total will be stored on loss of power, and will be restored when power is returned to the display. Set2 Output Set1...
  • Page 25: Totalizing Modes

    Totalizing Modes - Application Notes The 8 totalising modes are ideal for counting pulses, where 1 pulse = 1 item, or the total can be scaled, for example to show total flow of liquid, where 1 pulse may represent a pulsin pulsin disp...
  • Page 26: Production Rate Mode

    Production Rate Mode In this mode four inputs are available, two can add to give a combined total, and two can subtract to give combined rejects. This mode of rate measurement is ideal for showing real production rates over longer periods, for example showing items per hour, for the previous hour, updated every 15 seconds, 5 minutes, or whatever best suits your process.
  • Page 27: Production Rate Mode

    Application Notes for Production Rate Mode 1. Choose an averaging time, in seconds, you want to use for computing your production rate. For example if you want to average over 45 minutes, your averaging time will be 2700 seconds. We need to calculate an update time for your display, we will have up to 200 samples avail- able in your averaging period.
  • Page 28: Quadrature Mode

    Quadrature Mode The quadrature mode allows you to scale a count and increase or decrease the value according to the sequencing of two pulses which are 90 degrees out of phase. This mode is ideal for measuring distance in pay-out/feed-in cable systems, or direction in rotary systems.
  • Page 29: Quadrature Mode

    Quadrature Mode - Application Notes In a quadrature sensor, the two incoming pulses overlap. Pulses to input 1 will arrive before or after pulses to input 2, depending on the direction of movement. This is achieved by staggering the trigger zones for sensor A and B. They must overlap, so that one will lead the other in one direction, and vice-versa.
  • Page 30: Logic Input Functions

    Logic Input Functions The three contact closure logic inputs have default functions which are:- Contact closure 1 = Tare Contact closure 2 = Peak/Valley display Contact closure 3 = Reset You can re-assign these to include :HOLD, Nett/Gross value display, Memory page address 1, 2 or 4 (only if Multi-memory MEM option is installed).
  • Page 31: Logic Input Connections And Front Buttons

    Logic Input Connections and Front Buttons The previous page explained how to select the functions of the 3 logic inputs. You can connect remote contact closures or open NPN collectors to activate these logic inputs. The logic input provides a 5V DC signal. When you connect this to common, a current of 1mA will flow.
  • Page 32: Signal Filtering / Averaging

    Signal Filtering / Averaging You can adjust the filtering time constant to reduce the effect of noise or instability on your input signal. A larger FIL value will give a more stable display, but the response to signal changes will be slower.
  • Page 33 Filter Jump Value The Filter Jump value allows you to decide how the display will respond to a process step change. It does this by overriding the filtering, if the input signal moves by more than a chosen amount in one conversion. The Filter Jump default value is 10%. This means that for noise amplitude which has a peak value of less than 10% of the input range, filtering will be applied.
  • Page 34: Last Digit Rounding

    Last Digit Rounding Up by 1, 2, 5, 10, 20 or 50 You can adjust the way the display rounds up, which is useful if you want to display a very large number, but do not want jitter on the last digit. The display can be set to round up to the nearest 1 (no rounding) 2, 5, 10, 20 or 50 Set2 Output...
  • Page 35: Scale Factor Adjustment

    Scale Factor Adjustment After you have calibrated your display, you can use the SCALE feature to make fine adjust- ments to calibration, without affecting the calibration itself. Example Changing volume units of measure from litres to Imperial gallons You could also use the SCALE to convert your readout from litres to imperial gallons, with- out affecting the calibration.
  • Page 36: Offset Adjustment

    Offset Adjustment OFFSET OFFSET OFFSET OFFSET OFFSET After you have calibrated your display, you can use the feature to make fine addi- tions or subtractions to the reading, without affecting the calibration itself. Set1 Set2 Output Alarms Digit Max/Min Reset Lockout Switch must be OFF Circuit board Press 3 seconds...
  • Page 37: Menu Timeout Adjustment

    Menu Timeout Adjustment The display has a default timeout of 60 seconds, to allow you sufficient time to refer to the manual between key operations. You can make this period shorter, if you wish, once you become more familiar with the setup method.
  • Page 38 Reverse Display Function (Mirror Image) If you need to be able to see a reflection of the display in a mirror or other reflective surface, for example in a simple heads-up system, or for drivers reversing into a bay, using mirrors only, you can set the display to show as a mirror image.
  • Page 39 Bootup Routine and Tare Save Choices When you switch on your meter, it can be set to power up with 3 possible summary mes- sage combinations. The choices are:- bt 0 bt 0 bt 0 boot 0 boot 0 boot 0 bt 0 bt 0 boot 0...
  • Page 40: Language Selection For User Interface

    Language Selection for User Interface You can select English or French menu prompts. Set1 Set2 Output Alarms Lockout Switch must be OFF Digit Max/Min Reset Circuit board Press together, briefly Set1 Set2 Output Alarms L.Eng L.Eng L.Eng L.Eng L.Eng For 4 digits: for English Digit L.FrA...
  • Page 41 Multi-Program Memory -MEM (Rate Mode Only) The three contact closure inputs on the rear of the meter may be used to call up between 1 to 7 additional meter setup memories (pages), if the MEM option has been installed. This allows you to save up to 8 complete sets of independent calibrations, alarm settings, ana- logue output settings and serial comms settings.
  • Page 42: Error Codes

    Error Codes and Fault Finding --Ur-- --Ur-- --Ur-- --Ur-- --Ur-- 1. Under Range. The meter is being asked to display a value which is more negative than its limit of -199999 --Or-- --Or-- --Or-- --Or-- --Or-- 2. Over Range. The meter is being asked to display a value which is higher than its limit of 999999 These fault codes could be displayed because the signal scale factor has been set too large or because the input frequency is too high.
  • Page 43 How to Install Option Boards Warning: Disconnect Where the product is intended for “UL” installations power before you expose removal or addition of option boards is not permitted. the internals of the display If you want to open your display to install or modify option boards, follow these steps... 1) Switch off power to the display and unplug all connectors.
  • Page 44: Weee

    Waste Electrical Electronic Equipment (WEEE) In Europe, this equipment must be disposed of in accordance with European Parliamentary Directive 2002/96/EC This directive encourages recycling and the reduction of waste materials in the environment. This means it must be sent to an approved recycling plant if you want to dispose of it. It must not be thrown away with general rubbish.
  • Page 45: Equipment Specifications

    Equipment Specifications Case Material Heavy duty welded uPVC Connectors Internal detachable Screw Terminal connectors accessed via compression glands Environmental Storage Temperature range -20 to +70°C, non condensing. Operating temperature range 0 to 50°C. Internal heater option available for use in conditions down to -25°C. Power 100-240 VAC, 45 to 60Hz,11-30 VDC optional, 48V AC optional Burden...
  • Page 46: Record Of Revisions

    Record of Revisions 6 September 2010 Version F0.18 Software released. Manual format revised to improve clarity and segregate easy from advanced menu functions. Optional outputs now described in their own dedicated manuals. Cabling guidance added. 1 February 2011 Version F00.21 software released. 100mS display update in totaliser mode. Ability so select rising or falling edge for counting.
  • Page 47: Declaration Of Ce Conformity

    Declaration of CE Conformity Declaration Reference : Fusion Issue Date : 30 April 2007 Products Covered : Fusion series Title : DOC-Fusion This is to confirm that the Product covered by this declaration has been designed and manufactured to meet the limits of the following EMC Standard : EN61326-1:1997 and has been designed to meet the applicable sections of the following safety standards EN61010-1:2001...

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